Efficient cotton blending machine
By using technical means such as graded feed pipes, broken chassis and electric discharge barrels in the cotton mixer, the problems of uneven mixing and agglomeration in the existing cotton mixer are solved, and efficient and uniform fiber mixing effect is achieved.
Patent Information
- Application Number
- CN202421003834.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-05-10
AI Technical Summary
In the filling process, existing cotton mixers can easily cause excessive working pressure of the roller, resulting in uneven mixing, and the moisture content in the chemical fiber materials is prone to agglomeration and difficult to mix evenly.
A high-efficiency cotton mixer is designed, which uses a graded feed pipe and a breaking chassis to disperse, and is discharged and mixed by an electric discharge barrel and an anti-slip conveying belt, and uses airflow to convey fibers to mix at a uniform density.
The mixing quality is improved, the fiber density is uniform, the capacity is large, the delay time is long, the yield is high, and the mixing effect is good.
Smart Images

Figure CN222923341U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton mixing machines, in particular to an efficient cotton mixing machine. Background Art
[0002] In the manufacturing process of fiber textiles, different types and proportions of chemical fiber materials need to be fully mixed. In the existing cotton mixing machine, all kinds of chemical fiber materials are directly mixed together during the filling process, and the roller mixes all the chemical fiber materials, which easily causes excessive working pressure on the roller, resulting in uneven mixing and poor mixing quality. Moreover, the chemical fiber materials used as fillers contain moisture, which easily causes the chemical fiber materials to agglomerate and be difficult to mix evenly during the mixing process.
[0003] As disclosed in the utility model patent with the publication number CN 211595873 U, an efficient cotton mixing machine includes a mixing chamber, and a plurality of cylindrical thorns are arranged on the peripheral edge of the inner wall of the mixing chamber; a mixing roller rotatably connected to the mixing chamber, including a plurality of mixing thorns arranged on the periphery of the mixing roller and a plurality of air holes arranged on the mixing thorns; a hot air device arranged inside the mixing roller, including an air duct communicated with the air holes; a discharge chamber communicated with the mixing chamber, including a cylindrical chamber door communicating the mixing chamber and the discharge chamber, and a plurality of guiding thorns arranged inside the discharge chamber; a discharge mixing roller rotatably connected to the discharge chamber, including a plurality of discharge thorns arranged on the periphery of the discharge mixing roller. In the prior art, the chemical fiber materials used as fillers contain various impurities, which easily damage the chemical fiber materials during the mixing process and reduce the production efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to provide an efficient cotton mixing machine to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] An efficient cotton mixing machine includes a support mechanism, a sub-packaging mechanism is fixedly installed inside the support mechanism, a driving mechanism is fixedly installed on the right side of the sub-packaging mechanism, a cotton mixing mechanism is fixedly installed on the right side of the driving mechanism, a heat dissipation mechanism is fixedly installed on the right side of the driving mechanism, and a control mechanism is fixedly installed on the left side of the driving mechanism. The cotton mixing mechanism includes a transport gear, a fixed bearing is fixedly installed in the middle of the transport gear, a transmission tooth is fixedly connected to the outside of the transport gear, the transmission tooth is fixedly installed on an anti-slip conveyor belt, an auxiliary feeding belt is fixedly installed above the right end of the anti-slip conveyor belt, fixed transmission wheels are fixedly installed at both ends of the auxiliary feeding belt, a mixing box is fixedly installed on the right side of the anti-slip conveyor belt, a mixing gear is fixedly installed inside the mixing box, a mixing rotating cylinder is fixedly installed on the right side of the mixing gear, a material extraction box is fixedly installed above the mixing rotating cylinder, and a discharge pipe is fixedly installed above the material extraction box.
[0007] Preferably, the support mechanism includes a support base plate, a reinforcement hole is fixedly opened on the support base plate, an anchor bolt is fixedly installed in the reinforcement hole, a reinforcement nut is fixedly installed at the top of the anchor bolt, a metal gasket is fixedly installed below the reinforcement nut, and a support leg column is fixedly installed above the support base plate.
[0008] Preferably, the sub-packaging mechanism includes a cotton mixing machine case, a feed inlet is fixedly opened on the left side of the cotton mixing machine case, a feed pipe is fixedly installed in the feed inlet, a control shaft is fixedly installed below the feed pipe, an electric valve is fixedly installed on the left side of the control shaft, a classified fluffed cotton inlet pipe is fixedly installed below the electric valve, a dispersing machine case is fixedly installed below the classified fluffed cotton inlet pipe, a dispersing tooth is fixedly installed in the dispersing machine case, an electric discharging cylinder is fixedly installed below the dispersing tooth, a driving rod is fixedly installed behind the electric discharging cylinder, and an air valve chamber is fixedly installed at the other end of the driving rod.
[0009] Preferably, the driving mechanism includes a vacuum air pressure pump, a fixed steel plate is fixedly installed below the vacuum air pressure pump, a fixed platform is fixedly installed below the fixed steel plate, an intelligent numerical control center is fixedly installed below the fixed platform, and an adapted power supply is fixedly installed below the intelligent numerical control center.
[0010] Preferably, the heat dissipation mechanism includes a fan blade, a dust-proof outer shell is fixedly installed outside the fan blade, a fixed outer shell is fixedly installed outside the dust-proof outer shell, a screw hole is fixedly opened on the fixed outer shell, a reinforcement screw is fixedly installed in the screw hole, a main shaft is fixedly installed inside the fan blade, and a driving motor is fixedly installed behind the main shaft.
[0011] Preferably, the control mechanism includes a control panel, a display screen is fixedly installed above the control panel, an operation panel is fixedly installed below the display screen, operation buttons are fixedly installed above the operation panel, and an instruction center is fixedly installed behind the control panel.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] 1. When using this efficient cotton mixing machine, the staff operates the operation buttons of the control mechanism, sends instructions through the instruction center, and the vacuum air pressure pump of the driving mechanism starts to work. Then, different grades of fluffed cotton enter the feed pipe of the sub-packaging mechanism in sequence. The electric valve is opened through the control shaft, so that different grades of fluffed cotton enter the classified fluffed cotton inlet pipe, are dispersed by the dispersing teeth in the dispersing machine case, and are discharged through the electric discharging cylinder onto the anti-slip conveyor belt, and then enter the mixing machine case through the auxiliary conveyor belt. After being mixed in equal proportion, they enter the discharge pipe through the pumping box.
[0014] 2. This kind of high-efficiency cotton mixer adopts a graded feeding pipe, which is broken up by a breaking box, and then discharged in equal proportion through an electric discharge cylinder and unified control, and the fluff and cotton enter the mixing box for mixing. This mixer feeds one bin at a time, stores cotton in steps, outputs cotton synchronously, and mixes cotton in multiple bins. The raw cotton is transported by airflow, and the fibers are compressed by airflow in the cotton bin. The fiber density is uniform, the capacity is large, the delay time is long, the output is high, and the mixing effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the fixed edge binding structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the supply pipeline installation of the utility model;
[0018] Figure 4 This is a schematic diagram of fan blade installation of the utility model;
[0019] Figure 5 This is a schematic diagram of the installation of a wiring cabinet of the utility model;
[0020] Figure 6 This is a schematic diagram of the installation of the CNC center of the utility model;
[0021] Figure 7 It is a schematic diagram of the electric switch structure of the utility model.
[0022] In the figure: 1. transport gear; 2. fixed bearing; 3. transmission gear; 4. anti-skid conveyor belt; 5. auxiliary conveyor belt; 6. fixed transmission wheel; 7. mixing box; 8. mixing gear; 9. mixing drum; 10. extraction box; 11. discharge pipe; 12. support base plate; 13. reinforcement hole; 14. anchor bolt; 15. reinforcement nut; 16. metal gasket; 17. support leg column; 18. mixing box; 19. feed port; 20. feed pipe; 21. control shaft; 22. electric valve; 23. graded fluff inlet Inlet pipe; 24. Break up the chassis; 25. Break up the teeth; 26. Electric discharge barrel; 27. Drive rod; 28. Valve chamber; 29. Vacuum air pump; 30. Fixed steel plate; 31. Fixed platform; 32. Intelligent CNC center; 33. Adapter power supply; 34. Fan blades; 35. Dustproof shell; 36. Fixed shell; 37. Open screw holes; 38. Reinforcement screws; 39. Spindle; 40. Drive motor; 41. Control panel; 42. Display screen; 43. Operation panel; 44. Operation buttons; 45. Command center. DETAILED DESCRIPTION
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0024] Please refer to Figures 1-7 as shown, a technical solution provided by the present invention:
[0025] An efficient cotton mixing machine includes a support mechanism. A sub-packaging mechanism is fixedly installed inside the support mechanism. A driving mechanism is fixedly installed on the right side of the sub-packaging mechanism. A cotton mixing mechanism is fixedly installed on the right side of the driving mechanism. A heat dissipation mechanism is fixedly installed on the right side of the driving mechanism. A control mechanism is fixedly installed on the left side of the driving mechanism. The cotton mixing mechanism includes a transport gear 1. A fixed bearing 2 is fixedly installed in the middle of the transport gear 1. A transmission tooth 3 is fixedly connected to the outside of the transport gear 1. The transmission tooth 3 is fixedly installed on an anti-slip conveyor belt 4. An auxiliary feeding belt 5 is fixedly installed above the right end of the anti-slip conveyor belt 4. Fixed transmission wheels 6 are fixedly installed at both ends of the auxiliary feeding belt 5. A mixing box 7 is fixedly installed on the right side of the anti-slip conveyor belt 4. A mixing gear 8 is fixedly installed inside the mixing box 7. A mixing rotating cylinder 9 is fixedly installed on the right side of the mixing gear 8. A material extraction box 10 is fixedly installed above the mixing rotating cylinder 9. A discharge pipe 11 is fixedly installed above the material extraction box 10.
[0026] In this embodiment, preferably, the support mechanism includes a support base plate 12. Reinforcement holes 13 are fixedly opened on the support base plate 12. Anchor bolts 14 are fixedly installed in the reinforcement holes 13. Reinforcement nuts 15 are fixedly installed at the top ends of the anchor bolts 14. Metal gaskets 16 are fixedly installed below the reinforcement nuts 15. Support leg columns 17 are fixedly installed above the support base plate 12.
[0027] In this embodiment, preferably, the sub-packaging mechanism includes a cotton mixing box 18. A feed inlet 19 is fixedly opened on the left side of the cotton mixing box 18. A feed pipe 20 is fixedly installed in the feed inlet 19. A control shaft 21 is fixedly installed below the feed pipe 20. An electric valve 22 is fixedly installed on the left side of the control shaft 21. A classified lint cotton inlet pipe 23 is fixedly installed below the electric valve 22. A dispersing box 24 is fixedly installed below the classified lint cotton inlet pipe 23. Dispersing teeth 25 are fixedly installed inside the dispersing box 24. An electric discharging cylinder 26 is fixedly installed below the dispersing teeth 25. A driving rod 27 is fixedly installed behind the electric discharging cylinder 26. The other end of the driving rod 27 is fixedly installed with a valve chamber 28.
[0028] In this embodiment, preferably, the driving mechanism includes a vacuum air pump 29. A fixed steel plate 30 is fixedly installed below the vacuum air pump 29. A fixed platform 31 is fixedly installed below the fixed steel plate 30. An intelligent numerical control center 32 is fixedly installed below the fixed platform 31. An adapted power supply 33 is fixedly installed below the intelligent numerical control center 32.
[0029] In this embodiment, preferably, the heat dissipation mechanism includes a fan blade 34. A dust-proof housing 35 is fixedly installed outside the fan blade 34. A fixed housing 36 is fixedly installed outside the dust-proof housing 35. A screw hole 37 is fixedly opened on the fixed housing 36. A reinforcing screw 38 is fixedly installed in the screw hole 37. A main shaft 39 is fixedly installed inside the fan blade 34. A driving motor 40 is fixedly installed behind the main shaft 39.
[0030] In this embodiment, preferably, the control mechanism includes a control panel 41. A display screen 42 is fixedly installed above the control panel 41. An operation panel 43 is fixedly installed below the display screen 42. An operation button 44 is fixedly installed above the operation panel 43. An instruction center 45 is fixedly installed behind the control panel 41.
[0031] In an efficient cotton mixing machine of this embodiment, during use, the staff operates the operation button 44 of the control mechanism, sends an instruction through the instruction center 45, and the vacuum air pump 29 of the driving mechanism starts to work. Then, lint cotton of different grades enters the feed pipe 20 of the sub-packaging mechanism in sequence. The electric valve 22 is opened through the control shaft 21, so that lint cotton of different grades enters the graded lint cotton inlet pipe 23. After being dispersed by the dispersing teeth 25 in the dispersing machine box 24, it is discharged onto the anti-slip conveyor belt 4 through the electric discharging cylinder 26, and then enters the mixing machine box 7 through the auxiliary feeding belt 5. After being mixed in equal proportion, it enters the discharge pipe 11 through the material extraction box 10. This efficient cotton mixing machine adopts a graded inlet pipe, is dispersed by the dispersing machine box 24, and then discharges in equal proportion through the electric discharging cylinder 26 and unified control. The lint cotton enters the mixing machine box 7 for mixing. This cotton mixing machine feeds into each bin one by one, stores cotton in a stepped manner, outputs synchronously, mixes cotton in multiple bins, transports raw cotton through air flow, compresses fibers by air flow in the cotton bin, has uniform fiber density, large capacity, long delay time, high output, and good mixing effect.
[0032] The above has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency cotton mixing machine, characterized in that: The invention comprises a supporting mechanism, wherein a packing mechanism is fixedly installed inside the supporting mechanism, a driving mechanism is fixedly installed on the right side of the packing mechanism, a mixing mechanism is fixedly installed on the right side of the driving mechanism, a heat dissipation mechanism is fixedly installed on the right side of the driving mechanism, and a control mechanism is fixedly installed on the left side of the driving mechanism; the mixing mechanism comprises a transport gear (1), a fixed bearing (2) is fixedly installed in the middle of the transport gear (1), a transmission gear (3) is fixedly connected to the outer side of the transport gear (1), the transmission gear (3) is fixedly installed on an anti-skid conveyor belt (4), an auxiliary material conveyor belt (5) is fixedly installed above the right end of the anti-skid conveyor belt (4), fixed transmission wheels (6) are fixedly installed at both ends of the auxiliary material conveyor belt (5), a mixing machine box (7) is fixedly installed on the right side of the anti-skid conveyor belt (4), a mixing gear (8) is fixedly installed inside the mixing machine box (7), a mixing drum (9) is fixedly installed on the right side of the mixing gear (8), a material extraction box (10) is fixedly installed above the mixing drum (9), and a material discharge pipe (11) is fixedly installed above the material extraction box (10).
2. A high-efficiency cotton mixing machine according to claim 1, characterized in that: The support mechanism comprises a support base plate (12), a reinforcement hole (13) is fixedly provided on the support base plate (12), a foundation bolt (14) is fixedly installed in the reinforcement hole (13), a reinforcement nut (15) is fixedly installed at the top of the foundation bolt (14), a metal gasket (16) is fixedly installed below the reinforcement nut (15), and a support leg column (17) is fixedly installed above the support base plate (12).
3. The high-efficiency cotton mixing machine according to claim 1, characterized in that: The packaging mechanism comprises a cotton mixing box (18), a feed port (19) is fixedly provided on the left side of the cotton mixing box (18), a feed pipe (20) is fixedly installed in the feed port (19), a control shaft (21) is fixedly installed below the feed pipe (20), an electric valve (22) is fixedly installed on the left side of the control shaft (21), a grading cotton inlet pipe (23) is fixedly installed below the electric valve (22), a scattering box (24) is fixedly installed below the grading cotton inlet pipe (23), scattering teeth (25) are fixedly installed in the scattering box (24), an electric discharge barrel (26) is fixedly installed below the scattering teeth (25), a drive rod (27) is fixedly installed at the rear of the electric discharge barrel (26), and an air valve chamber (28) is fixedly installed at the other end of the drive rod (27).
4. The high-efficiency cotton mixing machine according to claim 1, characterized in that: The driving mechanism comprises a vacuum air pump (29), a fixed steel plate (30) is fixedly installed below the vacuum air pump (29), a fixed platform (31) is fixedly installed below the fixed steel plate (30), an intelligent numerical control center (32) is fixedly installed below the fixed platform (31), and an adaptor power supply (33) is fixedly installed below the intelligent numerical control center (32).
5. The high-efficiency cotton mixing machine according to claim 1, characterized in that: The heat dissipation mechanism comprises a fan blade (34), a dustproof housing (35) is fixedly mounted on the outer side of the fan blade (34), a fixed housing (36) is fixedly mounted on the outer side of the dustproof housing (35), a screw hole (37) is fixedly provided on the fixed housing (36), a reinforcing screw (38) is fixedly mounted in the screw hole (37), a main shaft (39) is fixedly mounted in the fan blade (34), and a driving motor (40) is fixedly mounted behind the main shaft (39).
6. The high-efficiency cotton mixing machine according to claim 1, characterized in that: The control mechanism comprises a control panel (41), a display screen (42) is fixedly mounted above the control panel (41), an operation panel (43) is fixedly mounted below the display screen (42), an operation button (44) is fixedly mounted above the operation panel (43), and a command center (45) is fixedly mounted behind the control panel (41).
Citation Information
Patent Citations
Efficient cotton blending machine
CN211595873U