High-temperature dyeing machine capable of preventing spray head from being blocked

Abstract

The utility model belongs to the technical field of high-temperature dyeing machines, and discloses a high-temperature dyeing machine capable of preventing a spray head from being blocked, which comprises a shell, a support fixedly connected to the bottom end of the shell, a heater arranged at the bottom end of the shell, a driving box arranged on one side of the shell, and a dyeing groove formed in the top end of the shell. A cover door is hinged to the position, located at an opening of the dyeing groove, of the shell through a hinge, and one side of the dyeing groove is rotationally connected with a first rotating shaft. According to the device, through combined use of a second motor, a stirring shaft and stirring blades, dye entering the dye tank can be fully stirred, the dye or auxiliaries can be completely dissolved, the situation that undissolved particulate matter blocks a spray head is avoided, particulate matter in the dye can be blocked and filtered through arrangement of a filter screen and a collecting tank, and the dye can be fully stirred. And due to the arrangement of observation glass, a worker can conveniently observe the interior of the dyeing tank, and it is guaranteed that all the dyeing processes are normal.

Description

Technical Field

[0001] The utility model belongs to the technical field of high-temperature dyeing machines, and more specifically, particularly relates to a high-temperature dyeing machine for preventing nozzle blockage. Background Technique

[0002] Dyeing machines are mainly used for dyeing, bleaching, boiling, and washing processes of finished garments such as sweaters, silk, acrylic, and cotton sweaters, and can also be used for dyeing treatment of finished products such as gloves, socks, and towels. It is a dyeing device with a wide range of applications.

[0003] For current high-temperature dyeing machines, during continuous dyeing work, dyes need to be continuously added so that the nozzles can continuously spray the fabric for dyeing. Continuously adding dyes easily causes the situation where dyes or auxiliaries cannot be completely dissolved due to too fast addition. Incomplete dissolution of dyes or auxiliaries under high temperature and high pressure will form particles or precipitates, and these particles or precipitates will block the nozzles, resulting in the inability of the nozzles to spray dyes, which affects the normal operation of the high-temperature dyeing machine.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a high-temperature dyeing machine for preventing nozzle blockage is provided, with the expectation of achieving a more practical value purpose. Content of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides a high-temperature dyeing machine for preventing nozzle blockage, which is achieved by the following specific technical means:

[0006] A high-temperature dyeing machine for preventing nozzle blockage includes a housing. The bottom end of the housing is fixedly connected with a bracket. A heater is also arranged at the bottom end of the housing. A drive box is arranged on one side of the housing. A dyeing tank is opened at the top end of the housing. A cover door is hinged at the position of the housing where the mouth of the dyeing tank is located through a hinge. A first rotating shaft is rotatably connected to one side of the dyeing tank. A second rotating shaft is also rotatably connected to the corresponding side of the first rotating shaft of the dyeing tank. Rollers are sleeved on the outer sides of the first rotating shaft and the second rotating shaft. A dye box is fixedly connected to one side of the top end of the housing. An equipment box is arranged on one side of the dye box. A dye groove is opened in the dye box. A stirring shaft is rotatably connected to one side of the dye groove. A pair of stirring blades are fixedly connected to the outer side of the stirring shaft. A water pipe is arranged at the top end of the dyeing tank. One end of the water pipe penetrates through the top end of the dyeing tank and extends into the dyeing tank. A plurality of nozzles are arranged at the bottom end of the water pipe, and the spraying directions of the plurality of nozzles all face the pair of rollers.

[0007] Furthermore, a circulation pump is arranged at the bottom end of the dyeing tank.

[0008] Furthermore, one end of the first rotating shaft and the second rotating shaft both pass through the dyeing tank and extend to the interior of the driving box. A first motor is arranged in the device box, and the output end of the first motor is transmission-connected to one end of the first rotating shaft extending to the interior of the driving box through a coupling.

[0009] Furthermore, the first rotating shaft is fixedly connected to a first pulley at one end located in the driving box, the second rotating shaft is fixedly connected to a second pulley at one end located in the driving box, and a synchronous belt is connected between the first pulley and the second pulley.

[0010] Furthermore, one end of the stirring shaft passes through one side of the dye tank and extends into the equipment box. A second motor is arranged in the equipment box, and the output end of the second motor is transmission-connected to one end of the stirring shaft extending into the equipment box through a coupling.

[0011] Furthermore, a water pump is provided at the bottom end of the dye tank, and the water pump is connected to a water pipe at one end of the dye tank. A filter is provided above the water pump in the dye tank, and a collection tank is provided at the top of the filter.

[0012] Furthermore, an observation glass is provided on one side of the cover door, and a handle is fixedly connected to the side of the cover door facing away from the dyeing tank.

[0013] Furthermore, a controller is disposed on one side of the shell, a feed pipe is disposed on one side of the dye box, and the feed pipe is communicated with the dye tank.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] In the utility model, through the combined use of the second motor, the stirring shaft and the stirring blade, the dye entering the dye tank can be fully stirred, so that the dye or auxiliary agent can be completely dissolved, avoiding the clogging of the nozzle by the undissolved particles. The setting of the filter screen and the collecting tank can block and filter the particles in the dye, further preventing the particles from entering the water pipe and clogging the nozzle. The setting of the observation glass makes it convenient for the staff to observe the inside of the dyeing tank, ensuring that the dyeing process is normal. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is a front sectional schematic diagram of the utility model.

[0018] Figure 3 It is a schematic diagram of the overall structure of the cleaning device of the utility model.

[0019] Figure 4It is the overall schematic diagram of the roller drive structure of the present utility model.

[0020] Figure 5 It is the overall structure schematic diagram of the filter screen of the present utility model.

[0021] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:

[0022] 1. Housing; 2. Bracket; 3. Heater; 4. Drive box; 5. Dyeing tank; 6. Cover door; 7. First rotating shaft; 8. Second rotating shaft; 9. Roller; 10. Dye box; 11. Dye trough; 12. Stirring shaft; 13. Stirring blade; 14. Water pipe; 15. Sprayer; 16. Circulation pump; 17. First motor; 18. First pulley; 19. Second pulley; 20. Synchronous belt; 21. Second motor; 22. Filter screen; 23. Collection tank; 24. Observation glass; 25. Handle; 26. Controller; 27. Feed pipe; 28. Equipment box; 29. Water pump. Detailed implementation manners

[0023] The following further describes the implementation manners of the present utility model in detail in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0024] In the description of the present utility model, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0026] Embodiment:

[0027] As shown in Attachment Figure 1 to Attachment Figure 5 shown:

[0028] The utility model provides a high-temperature dyeing machine for preventing nozzle clogging, comprising a shell 1, a bracket 2 is fixedly connected to the bottom end of the shell 1, a heater 3 is also arranged at the bottom end of the shell 1, a driving box 4 is arranged on one side of the shell 1, a dyeing slot 5 is opened at the top of the shell 1, a cover door 6 is hingedly connected to the shell 1 at the position of the notch of the dyeing slot 5 through a hinge, a first rotating shaft 7 is rotatably connected to one side of the dyeing slot 5, a second rotating shaft 8 is rotatably connected to one side of the dyeing slot 5 corresponding to the first rotating shaft 7, and the outer sides of the first rotating shaft 7 and the second rotating shaft 8 are sleeved There is a roller 9, a dye box 10 is fixedly connected to one side of the top of the shell 1, a device box 28 is arranged on one side of the dye box 10, a dye tank 11 is opened in the dye box 10, a stirring shaft 12 is rotatably connected to one side of the dye tank 11, a pair of stirring blades 13 are fixedly connected to the outer side of the stirring shaft 12, a water pipe 14 is arranged on the top of the dyeing tank 5, one end of the water pipe 14 passes through the top of the dyeing tank 5 and extends into the dyeing tank 5, a plurality of nozzles 15 are arranged on the bottom end of the water pipe 14, and the nozzle directions of the plurality of nozzles 15 are all toward the pair of rollers 9.

[0029] A circulation pump 16 is provided at the bottom of the dyeing tank 5 to help the dye quickly penetrate into the fabric fibers, thereby improving the dyeing efficiency and shortening the dyeing time.

[0030] Among them, one end of the first rotating shaft 7 and the second rotating shaft 8 both pass through the dyeing tank 5 and extend to the interior of the driving box 4. A first motor 17 is arranged in the equipment box 28. The output end of the first motor 17 is transmission-connected to one end of the first rotating shaft 7 extending to the interior of the driving box 4 through a coupling. The first motor 17 provides power for the rotation of the first rotating shaft 7.

[0031] Among them, the first rotating shaft 7 is fixedly connected to the first pulley 18 at one end located in the driving box 4, and the second rotating shaft 8 is fixedly connected to the second pulley 19 at one end located in the driving box 4. A synchronous belt 20 is connected between the first pulley 18 and the second pulley 19 for transmission.

[0032] Among them, one end of the stirring shaft 12 passes through one side of the dye tank 11 and extends into the equipment box 28. A second motor 21 is arranged in the equipment box 28. The output end of the second motor 21 is transmission-connected to one end of the stirring shaft 12 extending into the equipment box 28 through a coupling.

[0033] Among them, a water pump 29 is arranged at the bottom of the dye tank 11, and the water pump 29 is connected to the water pipe 14 at one end of the dye tank 11. A filter screen 22 is arranged above the water pump 29 in the dye tank 11, and a collecting tank 23 is arranged at the top of the filter screen 22. The setting of the filter screen 22 can filter and block the particles that are not completely dissolved in the dye solution to prevent them from clogging the nozzle 15.

[0034] An observation glass 24 is provided on one side of the cover door 6 , and a handle 25 is fixedly connected to the side of the cover door 6 facing away from the dyeing tank 5 .

[0035] Wherein, a controller 26 is provided on one side of the housing 1, and a feed pipe 27 is provided on one side of the dye tank 10, and the feed pipe 27 is communicated with the dye vat 11. The controller 26 facilitates the control of the entire machine.

[0036] Working principle of this embodiment: In this utility model, before use, the user holds the handle 25 and opens the cover door 6. Then, the fabric to be dyed is wound around the outer sides of a pair of rollers 9. After checking that there is no problem with the dye vat 5, the cover door 6 is closed, and the controller 26 is operated to start the entire machine. A large amount of dye enters the dye vat 11 from the feed port. Then, the second motor 21 starts to drive the stirring shaft 12 to rotate. The rotation of the stirring shaft 12 drives a pair of stirring blades 13 to rotate, continuously stirring the dye entering the dye vat 11, so that the dye or additives can be fully dissolved. At the same time, the filter screen 22 can filter and block undissolved particles to prevent them from directly entering the dye vat 5. Then, the water pump 29 pumps the dye into the water pipe 14 and sprays it onto the fabric wound around the roller 9 through the nozzle 15. At this time, the first motor 17 drives the first rotating shaft 7 to rotate. The rotation of the first motor 17 drives the first pulley 18 to rotate. The synchronous belt 20 rotates with the first pulley 18 and drives the second pulley 19 to rotate, so that the first rotating shaft 7 and the second rotating shaft 8 can rotate synchronously, enabling the roller 9 to drive the fabric wound around its outer side to rotate slowly, so that the nozzle 15 can spray the dye onto the surface of the fabric. The heater 3 also starts to heat for high-temperature dyeing. The circulation pump 16 starts to operate, enabling the dye entering the dye vat 5 to quickly penetrate into the interior of the fabric fibers, improving the dyeing efficiency and shortening the dyeing time.

[0037] The embodiments of the present utility model are given for purposes of illustration and description, and are not exhaustive or limit the present utility model to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better illustrate the principles and practical applications of the present utility model, and enable those of ordinary skill in the art to understand the present utility model and thus design various embodiments with various modifications suitable for specific purposes.

Claims

1. A high temperature dyeing machine for preventing nozzle clogging, comprising a housing (1), characterized in that: The bottom end of the shell (1) is fixedly connected to a bracket (2), the bottom end of the shell (1) is also provided with a heater (3), one side of the shell (1) is provided with a drive box (4), the top end of the shell (1) is provided with a dyeing slot (5), the shell (1) is hinged with a cover door (6) at a position located at the notch of the dyeing slot (5) through a hinge, one side of the dyeing slot (5) is rotatably connected to a first rotating shaft (7), one side of the dyeing slot (5) is also rotatably connected to a second rotating shaft (8) corresponding to the first rotating shaft (7), the outer sides of the first rotating shaft (7) and the second rotating shaft (8) are both sleeved with rollers (9), and one side of the top end of the shell (1) is fixedly connected to a first rotating shaft (7). A dye box (10) is fixedly connected, a device box (28) is arranged on one side of the dye box (10), a dye tank (11) is opened in the dye box (10), a stirring shaft (12) is rotatably connected to one side of the dye tank (11), a pair of stirring plates (13) are fixedly connected to the outer side of the stirring shaft (12), a water pipe (14) is arranged at the top of the dye tank (5), one end of the water pipe (14) passes through the top of the dye tank (5) and extends into the dye tank (5), a plurality of nozzles (15) are arranged at the bottom end of the water pipe (14), and the nozzles of the plurality of nozzles (15) are all directed toward the pair of rollers (9).

2. A high temperature dyeing machine for preventing nozzle clogging as claimed in claim 1, characterized in that: A circulation pump (16) is provided at the bottom end of the dyeing tank (5).

3. A high temperature dyeing machine for preventing nozzle clogging as claimed in claim 1, characterized in that: One end of the first rotating shaft (7) and the second rotating shaft (8) both pass through the dyeing tank (5) and extend to the interior of the driving box (4); a first motor (17) is arranged in the device box (28); an output end of the first motor (17) is transmission-connected to one end of the first rotating shaft (7) extending to the interior of the driving box (4) via a coupling.

4. A high temperature dyeing machine for preventing nozzle clogging as claimed in claim 3, characterized in that: The first rotating shaft (7) is fixedly connected to a first belt pulley (18) at one end located in the driving box (4), and the second rotating shaft (8) is fixedly connected to a second belt pulley (19) at one end located in the driving box (4). A synchronous belt (20) is connected between the first belt pulley (18) and the second belt pulley (19).

5. A high temperature dyeing machine for preventing nozzle clogging as claimed in claim 1, characterized in that: One end of the stirring shaft (12) passes through one side of the dye tank (11) and extends into the equipment box (28). A second motor (21) is arranged in the equipment box (28). The output end of the second motor (21) is transmission-connected to one end of the stirring shaft (12) extending into the equipment box (28) via a coupling.

6. A high temperature dyeing machine for preventing nozzle clogging as claimed in claim 1, characterized in that: A water pump (29) is provided at the bottom end of the dye tank (11), and the water pump (29) is connected to a water pipe (14) at one end of the dye tank (11). A filter screen (22) is provided above the water pump (29) in the dye tank (11), and a collection tank (23) is provided at the top end of the filter screen (22).

7. A high temperature dyeing machine for preventing nozzle clogging as claimed in claim 1, characterized in that: An observation glass (24) is provided on one side of the cover door (6), and a handle (25) is fixedly connected to the side of the cover door (6) facing away from the dyeing tank (5).

8. A high temperature dyeing machine for preventing nozzle clogging as claimed in claim 1, characterized in that: A controller (26) is disposed on one side of the housing (1), a feed pipe (27) is disposed on one side of the dye box (10), and the feed pipe (27) is connected to the dye tank (11).

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