Hot water cooling system for dye vat
By introducing a water pump, cooling tank, and activated carbon filter into the dyeing vat hot water cooling system, the problems of continuous cooling of dyeing vat hot water and pigment residue are solved, achieving efficient cooling and pigment filtration, and improving the reuse rate of hot water.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-03
AI Technical Summary
Existing hot water cooling equipment for dyeing vats cannot provide continuous cooling, resulting in poor cooling effect. Furthermore, the cooled hot water contains pigments and cannot be reused.
It adopts a structure including a water pump, inlet pipe, delivery spiral pipe, cooling box, semiconductor refrigeration plate, motor, fan blades and temperature controller to achieve continuous cooling, and filters pigments through a treatment box and activated carbon filter, which facilitates the disassembly and replacement of the filter.
This achieves a continuous cooling effect on the hot water in the dyeing vat, removes pigments, and increases the reuse value of the hot water.
Smart Images

Figure CN224077738U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cooling equipment technology, and in particular to a hot water cooling system for dyeing vats. Background Technology
[0002] In the textile printing and dyeing industry, the dye vat is the core equipment for fabric dyeing. During the dyeing process, the dye solution inside the vat needs to be maintained at a certain temperature to ensure the dyeing effect. However, after the dyeing process is completed, the hot water in the vat is usually at a high temperature (typically between 60℃ and 90℃), and direct discharge will cause thermal pollution to the environment. Therefore, it is important to effectively cool down the hot water in the dye vat.
[0003] However, existing equipment for cooling hot water in dyeing vats has certain drawbacks. For example, it cannot continuously cool the water, resulting in poor cooling effect. Secondly, the hot water in the dyeing vat contains pigments, so the cooled hot water cannot be directly reused because color bleeding will occur. Utility Model Content
[0004] The purpose of this invention is to provide a dyeing vat hot water cooling system that can continuously cool the hot water flowing through the inlet pipe, thereby improving the cooling effect. It can also filter the pigment in the cooled hot water for convenient subsequent use, and the activated carbon filter element can be easily disassembled, thus improving its practicality.
[0005] To achieve the above objectives, a dye vat hot water cooling system is provided, comprising:
[0006] A cooling chamber has a water inlet pipe fixedly connected to its inner surface, a water pump fixedly connected to its right surface, an inlet pipe fixedly connected to the input end of the water pump, a delivery spiral tube fixedly connected to the output end of the water pump, a cooling box fixedly connected to its right surface, a feed pipe provided on the upper surface of the cooling box, a pipe cover provided on the outer surface of the feed pipe, a semiconductor refrigeration plate provided on the right surface of the cooling box, a perforated protective cover fixedly connected to the right surface of the cooling box, a motor fixedly connected to the right surface of the perforated protective cover, a rotating shaft fixedly connected to the output end of the motor, fan blades fixedly connected to the outer surface of the rotating shaft, and a temperature controller fixedly connected to the front surface of the cooling box.
[0007] A treatment box is fixedly connected to the lower surface of the cooling box. A drain pipe is provided on the right surface of the treatment box. A shut-off valve is provided on the outer surface of the drain pipe. A liquid filling pipe is provided on the upper surface of the treatment box. A round cover is provided on the outer surface of the liquid filling pipe. A sliding groove is provided on the inner surface of the treatment box. An activated carbon filter element is slidably connected to the inner surface of the sliding groove. A limit plate is fixedly connected to the front surface of the activated carbon filter element.
[0008] A fixing component includes a U-shaped frame, a threaded rod, a rotating block, a limiting block, a U-shaped buckle, and a locking block. The inner surface of the U-shaped frame is rotatably connected to the threaded rod, the upper end of the threaded rod is fixedly connected to the rotating block, the lower end of the threaded rod is fixedly connected to the limiting block, the outer surface of the threaded rod is threadedly connected to the U-shaped buckle, and the upper surface of the U-shaped buckle is fixedly connected to the locking block.
[0009] According to the dyeing vat hot water cooling system, the rear surface of the limiting plate is provided with a slot, the inner surface of the slot is provided with a groove, and the inner surface of the groove is adapted to the locking block.
[0010] According to the dyeing vat hot water cooling system, the U-shaped frame has an internal cavity, and the inner surface of the cavity is adapted to the U-shaped buckle.
[0011] According to the dyeing vat hot water cooling system, the outer surface of the water inlet pipe is in contact with the liquid delivery spiral tube, and the liquid delivery spiral tube is made of a heat-resistant and conductive material.
[0012] The upper end of the inlet pipe extends into the interior of the cooling tank, and the end of the inlet spiral tube away from the water pump extends into the interior of the cooling tank.
[0013] According to the dye vat hot water cooling system, the semiconductor refrigeration plate is electrically connected to the temperature controller.
[0014] According to the dyeing vat hot water cooling system, the outer surface of the water inlet pipe is fixedly connected to the treatment box, the outer surface of the treatment box is fixedly connected to the U-shaped frame, and the outer surface of the limiting block is rotatably connected to the U-shaped frame.
[0015] According to the dyeing vat hot water cooling system, the water pump and motor are both electrically connected to an external power source.
[0016] The above-mentioned solution has the following beneficial effects:
[0017] By setting up a structure including a water pump, inlet pipe, delivery spiral pipe, cooling tank, semiconductor refrigeration plate, perforated protective cover, motor, shaft, fan blades and temperature controller, the hot water in the dyeing vat flowing through the inlet pipe can be continuously cooled, thereby improving the cooling effect.
[0018] By setting up a treatment box and an activated carbon filter, the pigment in the cooled dyeing vat hot water can be filtered, making it convenient for subsequent use. Furthermore, by setting up a fixing component, the activated carbon filter can be easily disassembled, thereby improving its practicality.
[0019] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0021] Figure 1 This is a schematic diagram of the overall structure of the dyeing vat hot water cooling system of this utility model;
[0022] Figure 2 This is a cross-sectional view of the overall structure of the dyeing vat hot water cooling system of this utility model;
[0023] Figure 3 for Figure 2 Enlarged structural diagram at point A;
[0024] Figure 4 This is a partial structural cross-sectional view of the dyeing vat hot water cooling system of this utility model;
[0025] Figure 5 for Figure 4 Enlarged structural diagram at point B;
[0026] Figure 6 This is a cross-sectional view of the internal structure of the hot water cooling system for the dyeing vat of this utility model;
[0027] Figure 7 This is a schematic diagram of the U-shaped buckle structure of the hot water cooling system for the dyeing vat of this utility model.
[0028] Legend:
[0029] 1. Cooling box; 2. Water inlet pipe; 3. Water pump; 4. Liquid inlet pipe; 5. Liquid delivery spiral tube; 6. Cooling box; 7. Feed pipe; 8. Pipe cover; 9. Semiconductor refrigeration plate; 10. Perforated protective cover; 11. Motor; 12. Shaft; 13. Fan blade; 14. Processing box; 15. Drain pipe; 16. Shut-off valve; 17. Liquid filling pipe; 18. Round cover; 19. Slide groove; 20. Activated carbon filter element; 21. Limiting plate; 22. Fixing assembly; 23. U-shaped frame; 24. Threaded rod; 25. Rotating block; 26. Limiting block; 27. U-shaped buckle; 28. Locking block; 29. Slot; 30. Slot; 31. Cavity; 32. Temperature controller. Detailed Implementation
[0030] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0031] Reference Figure 1-7This utility model embodiment of a dyeing vat hot water cooling system includes: a cooling box 1, an inlet pipe 2 fixedly connected to the inner surface of the cooling box 1, a water pump 3 fixedly connected to the right surface of the cooling box 1, a liquid inlet pipe 4 fixedly connected to the input end of the water pump 3, and a liquid delivery spiral pipe 5 fixedly connected to the output end of the water pump 3 to increase the delivery path of the coolant and improve the cooling effect; a cooling box 6 fixedly connected to the right surface of the cooling box 1, a feed pipe 7 provided on the upper surface of the cooling box 6 for easy addition of coolant, a pipe cap 8 provided on the outer surface of the feed pipe 7; a semiconductor refrigeration plate 9 provided on the right surface of the cooling box 6 (the semiconductor refrigeration plate 9 is a mature existing technology component and will not be described in detail); and a perforated protective cover 10 fixedly connected to the right surface of the cooling box 6, the perforations allowing air to pass through. The right surface of the perforated protective cover 10 is fixedly connected to a motor 11. The output end of the motor 11 is fixedly connected to a rotating shaft 12. The outer surface of the rotating shaft 12 is fixedly connected to a fan blade 13. The front surface of the cooling box 6 is fixedly connected to a temperature controller 32. The temperature controller 32 is a mature existing technology component, so it will not be described in detail. The outer surface of the water inlet pipe 2 is in contact with the liquid delivery spiral tube 5. The liquid delivery spiral tube 5 is made of a heat-resistant and conductive material, which facilitates the conduction of the low temperature of the coolant to the water inlet pipe 2. The upper end of the liquid inlet pipe 4 extends into the interior of the cooling box 6. The end of the liquid delivery spiral tube 5 away from the water pump 3 extends into the interior of the cooling box 6 to facilitate the circulation of the coolant. The semiconductor refrigeration plate 9 is electrically connected to the temperature controller 32. The water pump 3 and the motor 11 are both electrically connected to an external power source.
[0032] A treatment box 14 is fixedly connected to the lower surface of the cooling box 1. A drain pipe 15 is provided on the right surface of the treatment box 14. A shut-off valve 16 is provided on the outer surface of the drain pipe 15. A liquid addition pipe 17 is provided on the upper surface of the treatment box 14. A chemical solution can be added into the treatment box 14 through the liquid addition pipe 17 to facilitate the separation of pigments in the hot water with the activated carbon filter element 20. A round cover 18 is provided on the outer surface of the liquid addition pipe 17. A sliding groove 19 is provided on the inner surface of the treatment box 14. An activated carbon filter element 20 is slidably connected to the inner surface of the sliding groove 19. A limiting plate 21 is fixedly connected to the front surface of the activated carbon filter element 20. A slot 29 is provided on the rear surface of the limiting plate 21. A locking groove 30 is provided on the inner surface of the slot 29. The outer surface of the water inlet pipe 2 is fixedly connected to the treatment box 14.
[0033] The fixing component 22 includes a U-shaped frame 23, a threaded rod 24, a rotating block 25, a limiting block 26, a U-shaped buckle 27, and a locking block 28. The inner surface of the U-shaped frame 23 is rotatably connected to the threaded rod 24. The upper end of the threaded rod 24 is fixedly connected to the rotating block 25, and the lower end of the threaded rod 24 is fixedly connected to the limiting block 26. The outer surface of the threaded rod 24 is threadedly connected to the U-shaped buckle 27. The upper surface of the U-shaped buckle 27 is fixedly connected to the locking block 28. The inner surface of the slot 30 is adapted to the locking block 28 to facilitate the overall limiting and fixing of the activated carbon filter element 20. The U-shaped frame 23 has a cavity 31 inside. The inner surface of the cavity 31 is adapted to the U-shaped buckle 27 to limit the movement of the U-shaped buckle 27. The outer surface of the treatment box 14 is fixedly connected to the U-shaped frame 23, and the outer surface of the limiting block 26 is rotatably connected to the U-shaped frame 23.
[0034] Working Principle: During operation, hot water from the dyeing vat is fed into the inlet pipe 2. Simultaneously, the water pump 3 and motor 11 are started. The cooling temperature of the semiconductor cooling plate 9 is controlled by the thermostat 32. Under the action of the water pump 3, the coolant inside the cooling tank 6 is absorbed through the liquid inlet pipe 4 and then sent into the liquid delivery spiral tube 5, finally flowing back into the cooling tank 6, thus realizing the circulation of coolant. When the part of the inlet pipe 2 that contacts the liquid delivery spiral tube 5 passes through the hot water in the dyeing vat, the coolant carries away the heat, thereby achieving continuous cooling of the hot water in the dyeing vat in conjunction with the circulation of coolant. Under the action of the semiconductor cooling plate 9, the coolant flowing back into the cooling tank 6 can be cooled down, thereby improving the cooling effect. Under the action of the motor 11, the rotating shaft 12 drives the fan blades 13 to rotate, thereby quickly removing the heat from the back of the semiconductor cooling plate 9, ensuring the cooling effect of the semiconductor cooling plate 9. After the hot water in the dyeing vat is cooled down... The activated carbon filter cartridge 20 will fall into the treatment box 14, and after filtering the pigments, it can be stored at the bottom of the treatment box 14. It can be easily discharged through the drain pipe 15 and the shut-off valve 16 for recycling. When the activated carbon filter cartridge 20 needs to be replaced, simply rotate the rotating block 25 on the fixing component 22 to drive the threaded rod 24 to move the U-shaped buckle 27 downward under the limiting rotation action of the limiting block 26. This will allow the locking block 28 on the U-shaped buckle 27 to disengage from the inside of the slot 30. Then, pull the handle in front of the limiting plate 21 to remove the activated carbon filter cartridge 20 and complete the disassembly. Then, insert the new activated carbon filter cartridge 20 into the slide groove 19. When the locking block 28 is inserted into the slot 29 and corresponds to the position of the slot 30, rotate the rotating block 25 in the opposite direction to move the locking block 28 on the U-shaped buckle 27 upward and insert it into the slot 30, thus realizing the installation of the activated carbon filter cartridge 20.
[0035] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A dye vat hot water cooling system, characterized by, The application relates to a cooling device. The cooling device comprises a cooling box (1), a water inlet pipe (2) fixedly connected to the inner surface of the cooling box (1), a water pump (3) fixedly connected to the right surface of the cooling box (1), an inlet pipe (4) fixedly connected to the input end of the water pump (3), a liquid conveying spiral pipe (5) fixedly connected to the output end of the water pump (3), a cooling box (6) fixedly connected to the right surface of the cooling box (1), a feeding pipe (7) arranged on the upper surface of the cooling box (6), a pipe cover (8) arranged on the outer surface of the feeding pipe (7), a semiconductor refrigerating plate (9) arranged on the right surface of the cooling box (6), a perforated protective cover (10) fixedly connected to the right surface of the cooling box (6), a motor (11) fixedly connected to the right surface of the perforated protective cover (10), a rotating shaft (12) fixedly connected to the output end of the motor (11), fan blades (13) fixedly connected to the outer surface of the rotating shaft (12), and a temperature controller (32) fixedly connected to the front surface of the cooling box (6). A treatment box (14) is fixedly connected to the lower surface of the cooling box (1), a drain pipe (15) is arranged on the right surface of the treatment box (14), a stop valve (16) is arranged on the outer surface of the drain pipe (15), a liquid adding pipe (17) is arranged on the upper surface of the treatment box (14), a round cover (18) is arranged on the outer surface of the liquid adding pipe (17), a sliding groove (19) is arranged on the inner surface of the treatment box (14), an activated carbon filter element (20) is slidably connected to the inner surface of the sliding groove (19), and a limiting plate (21) is fixedly connected to the front surface of the activated carbon filter element (20). A fixing assembly (22) comprises a U-shaped frame (23), a threaded rod (24), a rotating block (25), a limiting block (26), a U-shaped buckle (27) and a clamping block (28), the inner surface of the U-shaped frame (23) is rotationally connected with the threaded rod (24), the upper end of the threaded rod (24) is fixedly connected with the rotating block (25), the lower end of the threaded rod (24) is fixedly connected with the limiting block (26), the outer surface of the threaded rod (24) is threadedly connected with the U-shaped buckle (27), and the upper surface of the U-shaped buckle (27) is fixedly connected with the clamping block (28).
2. The dye vat hot water cooling system of claim 1, wherein, The rear surface of the limiting plate (21) is provided with a slot (29), the inner surface of the slot (29) is provided with a clamping groove (30), and the inner surface of the clamping groove (30) is matched with the clamping block (28).
3. The dye vat hot water cooling system of claim 1, wherein, The U-shaped frame (23) is internally provided with a cavity (31), and the inner surface of the cavity (31) is matched with the U-shaped buckle (27).
4. The jet dyeing water cooling system according to claim 1, wherein, The outer surface of the water inlet pipe (2) is in contact with the liquid conveying spiral pipe (5), and the material of the liquid conveying spiral pipe (5) is heat-resistant and conductive.
5. The jet dyeing water cooling system according to claim 1, wherein, The upper end of the inlet pipe (4) extends into the interior of the cooling box (6), and the end, away from the water pump (3), of the liquid conveying spiral pipe (5) extends into the interior of the cooling box (6).
6. The jet dyeing water cooling system according to claim 1, wherein, The semiconductor refrigerating plate (9) is electrically connected with the temperature controller (32).
7. The jet dyeing water cooling system according to claim 1, wherein, The outer surface of the water inlet pipe (2) is fixedly connected with the treatment box (14), the outer surface of the treatment box (14) is fixedly connected with the U-shaped frame (23), and the outer surface of the limiting block (26) is rotatably connected with the U-shaped frame (23).
8. The jet dyeing water cooling system according to claim 1, wherein, The water pump (3) and the motor (11) are electrically connected with an external power supply.