Light-weight high-strength warp knitting fabric cutting equipment
By adopting an adjustable tension roller and guide roller system in the warp knitted fabric cutting equipment, the fabric tension is kept constant, and the fabric pulling and wrinkling problems caused by tension changes during the cutting process are solved, thereby improving the cutting effect and quality.
Patent Information
- Application Number
- CN202421521433.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-29
AI Technical Summary
During the cutting process, warp knitted fabrics are prone to pulling and wrinkling due to changes in tension, which affects the cutting effect.
A lightweight, high-strength warp knitted fabric cutting device is designed, adopting an adjustable tension roller and guide roller system, and the tension roller is moved up and down and the clamping method of guiding rollers is maintained to maintain the tension of the fabric.
It effectively prevents the fabric pulling and wrinkling caused by changes in tension, and improves the effect and quality of fabric cutting.
Smart Images

Figure CN222923500U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting equipment, in particular to a lightweight and high-strength warp knitted fabric cutting equipment. Background Art
[0002] After the production of warp knitted fabrics, they need to be cut into fabric pieces of specific lengths, usually by fabric cutting equipment. Warp knitted fabrics have good elasticity and extensibility, and are easy to stretch. To ensure the stability of the warp knitted fabrics during cutting, it is necessary to keep the fabric tension constant. For this reason, the utility model provides a lightweight and high-strength warp knitted fabric cutting equipment that can adjust the tension. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a lightweight and high-strength warp knitted fabric cutting equipment.
[0004] To solve the above technical problems, the purpose of the utility model is achieved as follows:
[0005] A lightweight and high-strength warp knitted fabric cutting equipment, comprising: a frame; a side frame is connected to the first end of the frame; a unwinding frame is arranged at the top of the side frame; a unwinding roller is detachably arranged on the unwinding frame;
[0006] The first support, the second support, the third support and the fourth support are sequentially arranged on the top of the frame from the first end to the second end;
[0007] A first guiding roller is arranged on the first support; the first guiding roller comprises an upper roller and a lower roller; guiding sliders are connected to both ends of the upper roller; the guiding sliders are slidably arranged in sliding guiding grooves formed on the first support; a guiding lead screw is arranged in the sliding guiding grooves; the guiding lead screw is in threaded cooperation with the guiding sliders, and the top end extends above the first support and is provided with an adjusting part at the top end;
[0008] A second guiding roller is arranged on the second support; a tension support is arranged on the frame between the first support and the second support; a tension roller is arranged on the tension support;
[0009] A chute is formed on the tension support; an upper slider and a lower slider are slidably arranged in the chute; the upper slider is located above the lower slider, and the end of the tension roller is connected to the lower slider; a spring is arranged between the upper slider and the lower slider;
[0010] A first lead screw is arranged in the chute; the first lead screw is in threaded connection with the upper slider, and the bottom end extends below the tension support and is provided with a rotating handle at the bottom end;
[0011] The third support is provided with an upper feeding roller and a lower feeding roller; both ends of the upper feeding roller are connected to sliding blocks; the sliding blocks are slidably arranged in sliding grooves formed in the third support; a second lead screw is arranged in the sliding grooves; the top end of the second lead screw extends above the third support, and an adjusting part is arranged at the top end.
[0012] The lower feeding roller is driven by a driving motor arranged on the frame.
[0013] The fourth support is provided with a cutting knife; the cutting knife is driven to move up and down by a cylinder arranged at the top of the fourth support; a cutting knife table is arranged below the cutting knife.
[0014] On the basis of the above solution and as a preferred solution of the above solution, the unwinding rack includes a lower placing seat and an upper placing seat; one end of the upper placing seat is hinged to the lower placing seat, and the other end is detachably connected to the lower placing seat through a screw; the unwinding roller is rotatably arranged between the upper placing seat and the lower placing seat.
[0015] On the basis of the above solution and as a preferred solution of the above solution, one end of the lower feeding roller extends outside the third support, and a first transmission wheel is arranged at the end; a second transmission wheel is arranged at the output end of the driving motor; the first transmission wheel is in transmission connection with the second transmission wheel.
[0016] On the basis of the above solution and as a preferred solution of the above solution, a cutting knife groove corresponding to the cutting knife is arranged on the cutting knife table.
[0017] On the basis of the above solution and as a preferred solution of the above solution, a downwardly inclined discharge plate is arranged on one side of the cutting knife table away from the third support.
[0018] On the basis of the above solution and as a preferred solution of the above solution, a receiving box is arranged below the discharge plate.
[0019] The beneficial effect of the present utility model is that the cutting device provided by the present utility model is provided with a tension roller, and the tension roller can move up and down to keep the fabric tension between the first guiding roller and the feeding roller constant, prevent the fabric from being pulled and wrinkled due to the change of tension during cutting, and can improve the cutting effect of the fabric. Description of the Drawings
[0020] Figure 1 It is a schematic structural diagram of the present utility model.
[0021] Figure 2 It is a front view of the present utility model.
[0022] Figure 3 It is a partial enlarged view of the present utility model.
[0023] Figure 4 This is a schematic diagram of the first support structure of the present utility model.
[0024] Figure 5 This is a schematic diagram of the tension support structure of the present utility model.
[0025] Figure 6 This is a schematic diagram of the third support structure of the present utility model.
[0026] Figure 7 This is a schematic diagram of the fourth support structure of the present utility model.
[0027] In the figure: 1, frame; 2, side frame; 3, unwinding frame; 4, unwinding roller; 5, first support; 6, second support; 7, third support; 8, fourth support; 9, first guiding roller; 91, upper roller; 92, lower roller; 93, guiding slider; 94, sliding guiding groove; 95, guiding lead screw; 10, second guiding roller; 11, tension support; 12, tension roller; 13, chute; 14, upper slider; 15, lower slider; 16, spring; 17, first lead screw; 18, turning handle; 19, upper feeding roller; 20, lower feeding roller; 21, sliding block; 22, sliding groove; 23, second lead screw; 24, driving motor; 25, cutter; 26, air cylinder; 27, cutter table; 28, first transmission wheel; 29, second transmission wheel; 30, cutter groove; 31, lower placing seat; 32, upper placing seat; 33, screw; 34, discharge plate; 35, receiving box. Detailed implementation manners
[0028] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0029] As Figure 1 and Figure 2 shown, a lightweight and high-strength warp knitting fabric cutting device includes: a frame 1, a side frame 2 is connected to the first end of the frame 1, and an unwinding frame 3 is arranged on the top of the side frame 2. An unwinding roller 4 is detachably arranged on the unwinding frame 3, and the unwinding roller 4 is used for unwinding the fabric to be cut.
[0030] Specifically, as Figure 3 shown, the unwinding frame 3 includes a lower placing seat 31 and an upper placing seat 32. One end of the upper placing seat 32 is hinged to the lower placing seat 31, and the other end is detachably connected to the lower placing seat 31 through a screw 33. The unwinding roller 4 is rotatably arranged between the upper placing seat 32 and the lower placing seat 31. During use, the screw 33 can be rotated to open the upper placing seat 32 for installing and disassembling the winding roller 4.
[0031] The first support 5, the second support 6, the third support 7 and the fourth support 8 are sequentially arranged on the top of the frame 1 from the first end to the second end.
[0032] As Figure 4As shown, a first guide roller 9 is provided on a first support 5. The first guide roller 9 includes an upper roller 91 and a lower roller 92 arranged vertically. Both ends of the upper roller 91 are connected with guide sliders 93, and the guide sliders 93 are slidably arranged in sliding guide grooves 94 opened on the first support 5. A guide lead screw 95 is arranged in the sliding guide grooves 94. The guide lead screw 95 is in threaded cooperation with the guide sliders 93, and its top end extends above the first support 5 and is provided with an adjusting part at the top end. By means of the adjusting part, the guide lead screw 95 can be driven to rotate, driving the guide sliders 93 to lift in the sliding guide grooves 94, thereby driving the upper roller 91 to approach or move away from the lower roller 92 to clamp the fabric. Among them, the position of the lower roller 92 is fixed and cannot be lifted or lowered.
[0033] A second guide roller 10 is provided on a second support 6 to guide the fabric.
[0034] A tension support 11 is arranged between the first support 5 and the second support 6 on the frame 1, and a tension roller 12 is arranged on the tension support 11 to adjust the fabric tension.
[0035] As Figure 5 shown, a sliding groove 13 is opened on the tension support 11. An upper slider 14 and a lower slider 15 are slidably arranged in the sliding groove 13. The upper slider 14 is located above the lower slider 15, and the end of the tension roller 12 is connected with the lower slider 15. A spring 16 is arranged between the upper slider 14 and the lower slider 15, and both ends of the spring 16 are respectively connected with the upper and lower sliders.
[0036] A first lead screw 17 is arranged in the sliding groove 13. The first lead screw 17 is in threaded cooperation connection with the upper slider 14, and its bottom end extends below the tension support 11 and is provided with a rotating handle 18 at the bottom end. The center of the lower slider 15 is provided with an opening, and the first lead screw 17 is inserted into the opening and does not contact the lower slider 15.
[0037] By rotating the rotating handle 18, the first lead screw 17 can be driven to rotate. The first lead screw 17 drives the upper slider 14 to lift, changing the distance between the upper and lower sliders, adjusting the compression amount of the spring 16, and thus changing the fabric tension. The spring 16 can keep the fabric tension constant and avoid problems such as wrinkling and loosening caused by tension imbalance.
[0038] As Figure 6 shown, an upper feeding roller 19 and a lower feeding roller 20 are provided on a third support 7. Both ends of the upper feeding roller 19 are connected to a sliding block 21, and the sliding block 21 is slidably arranged in a sliding groove 22 opened on the third support 7. A second lead screw 23 is arranged in the sliding groove 22. The top end of the second lead screw 23 extends above the third support 7 and is provided with an adjusting part at the top end. By means of the adjusting part, the second lead screw 23 can be driven to rotate. The rotation of the second lead screw 23 can drive the sliding block 21 to lift, thereby changing the distance between the upper and lower feeding rollers to adapt to fabrics of different thicknesses.
[0039] The lower feeding roller 20 is driven by a driving motor 24 arranged on the frame 1. Specifically, one end of the lower feeding roller 20 extends outside the third support 7, and a first transmission wheel 28 is arranged at the end. The output end of the driving motor 24 is provided with a second transmission wheel 29. The first transmission wheel 28 and the second transmission wheel 29 are connected by belt drive.
[0040] As Figure 7 shown, a cutting knife 25 is arranged on the fourth support 8, and the cutting knife 25 is driven by a cylinder 26 arranged at the top of the fourth support 8 to move up and down for cutting. A cutting knife table 27 is arranged below the cutting knife 25, and a cutting knife groove 30 corresponding to the cutting knife 25 is arranged on the cutting knife table 27.
[0041] On one side of the cutting knife table 27 away from the third support 7, a discharge plate 34 inclined downward is arranged, so that the cut fabric automatically falls under the action of its gravity. A receiving box 35 is arranged below the discharge plate 34 for collecting the cut fabric.
[0042] The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those of ordinary skill in the art can make many modifications and variations based on the concept of the present invention without creative work. Therefore, all technical solutions that can be obtained by those skilled in the art in the technical field according to the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the protection scope determined by the claims.
Claims
1. A lightweight and high-strength warp knitted fabric cutting device, characterized in that: include: A frame (1); a first end of the frame (1) is connected to a side frame (2); a reeling frame (3) is disposed on the top of the side frame (2); a reeling roller (4) is detachably disposed on the reeling frame (3); The top of the frame (1) is provided with a first bracket (5), a second bracket (6), a third bracket (7) and a fourth bracket (8) in sequence from the first end to the second end; A first guide roller (9) is arranged on the first bracket (5); the first guide roller (9) comprises an upper roller (91) and a lower roller (92); guide sliders (93) are connected to both ends of the upper roller (91); the guide slider (93) is slidably arranged in a sliding guide groove (94) provided on the first bracket (5); a guide screw (95) is arranged in the sliding guide groove (94); the guide screw (95) is threadedly matched with the guide slider (93), the top end of which extends to the top of the first bracket (5), and an adjustment portion is arranged at the top end; A second guide roller (10) is arranged on the second bracket (6); a tension bracket (11) is arranged on the frame (1) between the first bracket (5) and the second bracket (6); and a tension roller (12) is arranged on the tension bracket (11); The tension bracket (11) is provided with a slide groove (13); an upper slider (14) and a lower slider (15) are slidably arranged in the slide groove (13); the upper slider (14) is located above the lower slider (15), and the end of the tension roller (12) is connected to the lower slider (15); a spring (16) is arranged between the upper slider (14) and the lower slider (15); A first screw rod (17) is arranged in the slide groove (13); the first screw rod (17) is threadedly connected to the upper slider (14), the bottom end of which extends to below the tension bracket (11), and a rotating handle (18) is arranged at the bottom end; The third bracket (7) is provided with an upper feeding roller (19) and a lower feeding roller (20); both ends of the upper feeding roller (19) are connected to a sliding block (21); the sliding block (21) is slidably arranged in a sliding groove (22) provided in the third bracket (7); a second screw rod (23) is arranged in the sliding groove (22); the top end of the second screw rod (23) extends to the top of the third bracket (7), and an adjusting portion is arranged at the top end; The lower feeding roller (20) is driven by a driving motor (24) arranged on the frame (1); A cutter (25) is arranged on the fourth bracket (8); the cutter (25) is driven to rise and fall by a cylinder (26) arranged on the top of the fourth bracket (8); and a cutter platform (27) is arranged below the cutter (25).
2. The lightweight and high-strength warp knitted fabric cutting device according to claim 1 is characterized in that: The unwinding frame (3) comprises a lower placement seat (31) and an upper placement seat (32); one end of the upper placement seat (32) is hinged to the lower placement seat (31), and the other end is detachably connected to the lower placement seat (31) via a screw rod (33); the unwinding roller (4) is rotatably arranged between the upper placement seat (32) and the lower placement seat (31).
3. The lightweight and high-strength warp knitted fabric cutting device according to claim 1 is characterized in that: One end of the lower feeding roller (20) extends outside the third bracket (7), and a first transmission wheel (28) is arranged at the end; a second transmission wheel (29) is arranged at the output end of the driving motor (24); the first transmission wheel (28) is transmission-connected to the second transmission wheel (29).
4. The lightweight and high-strength warp knitted fabric cutting device according to claim 1 is characterized in that: The cutting table (27) is provided with a cutting groove (30) corresponding to the cutting knife (25).
5. The lightweight and high-strength warp knitted fabric cutting device according to claim 1 is characterized in that: A discharging plate (34) inclined downward is provided on a side of the cutting table (27) away from the third bracket (7).
6. The lightweight and high-strength warp knitted fabric cutting device according to claim 5, characterized in that: A material receiving box (35) is arranged below the discharge plate (34).