Novel ceramic kiln ignition gun

By using a combined design of air inlet duct, fan, atomization head and ignition electrode in the ceramic kiln ignition gun, combined with the filter mechanism of the slide chute, slider, brush plate and filter mesh, the safety hazards of manual operation of the existing ceramic kiln ignition gun and the blockage of the fire nozzle are solved, and a safe, controllable and efficient ignition effect is achieved.

CN222925527UActive Publication Date: 2025-05-30SHANTOU CHUANDA STONE CO LTD
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Patent Information

Application Number
CN202421678821.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-30
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing ceramic kiln ignition guns require manual operation, which poses a major safety hazard, and the flame spouting nozzle is prone to sintering and blockage, affecting the use effect.

Method used

A new ceramic kiln ignition gun was designed, using an air inlet duct installed above the main body, combining the fan and ignition electrodes, and atomizing and ignitioning fuel through the atomization head and oil rod to spray out a uniform flame. At the same time, by setting slide chutes and sliders on the partition, and matching brush plates and filters, we prevent impurities from entering and prevent filters from being clogged.

Benefits of technology

The ignition gun is activated in the distance of the ceramic kiln, which reduces safety hazards during use, and avoids sintering and blockage of the fire nozzle through the filtering mechanism, ensuring the effectiveness of the ignition gun.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222925527U_ABST
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Abstract

The utility model belongs to the technical field of ceramic kilns, and particularly relates to a novel ceramic kiln ignition gun which comprises a gun barrel, a mounting plate arranged outside the gun barrel, a mounting hole formed in the surface of the mounting plate, a partition plate arranged inside the gun barrel, a through hole formed in the middle of the partition plate, and a first sliding groove formed in the surface of the partition plate. A second sliding groove is formed in one side of the through hole, a sliding block is arranged in the first sliding groove, a body is arranged on one side of the gun barrel, a nozzle is arranged on one side of the gun barrel, and a filtering mechanism is arranged on the surface of the sliding block. The main body comprises an air inlet pipe, a heat insulation sleeve, an oil bar, an atomization head and an ignition electrode. Automatic ignition of the ignition gun is achieved under the action that the oil bar, the atomizing head, the ignition electrode and the air inlet pipe are matched with an existing fan, the firepower can be conveniently controlled, and meanwhile sintering blockage caused by mixed combustion of impurities in gas and fuel on the nozzle is prevented under the action of the filtering mechanism. Therefore, the use effect of the ignition gun is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic kilns, and particularly relates to a new type of ignition gun for ceramic kilns. Background Technique

[0002] China is a major ceramic production country, and ceramic culture is one of the main representative cultures of Chinese culture. With the progress of the times, the firing process and equipment of ceramic kilns have made obvious progress and begun to move towards modernization and automation. During the use of ceramic kilns, an ignition gun is usually needed to ignite the ceramic kiln for firing objects.

[0003] The existing technology has the following problems:

[0004] Currently, the existing ignition guns for ceramic kilns usually require manual operation for ignition, which is prone to bring greater safety hazards. At the same time, the nozzle of the existing ignition guns for ceramic kilns is prone to sintering and blockage, thus affecting the use effect of the ignition gun. Content of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the utility model provides a new type of ignition gun for ceramic kilns, which solves the problems that the structure of the existing ignition gun for ceramic kilns is not reasonable enough and the nozzle is prone to sintering and blockage.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a new type of ignition gun for ceramic kilns, including a barrel, an installation plate is arranged outside the barrel, installation holes are arranged on the surface of the installation plate, a partition is arranged inside the barrel, a through hole is arranged in the middle of the partition, a first chute is arranged on the surface of the partition, a second chute is arranged on one side of the through hole, a slider is arranged inside the first chute, a main body is arranged on one side of the barrel, a nozzle is arranged on one side of the barrel, and a filtering mechanism is arranged on the surface of the slider;

[0007] The main body includes an air inlet pipe, a heat insulation sleeve, an oil rod, an atomizing head and an ignition electrode. The air inlet pipe is fixedly installed with the main body, the ignition electrode and the oil rod are both fixedly installed inside the heat insulation sleeve, and the atomizing head is fixedly connected with the oil rod.

[0008] As a preferred technical scheme of the utility model, the nozzle includes a spray pipe, an orifice plate and spray holes. The orifice plate is fixedly installed inside the spray pipe, and spray holes are opened on the surface of the orifice plate.

[0009] As a preferred technical scheme of the utility model, the filtering mechanism includes a filter screen, a brush plate and blades. The filter screen is fixedly installed inside the partition, and blades are fixedly installed on the outer surface of the brush plate.

[0010] As a preferred technical solution of the present utility model, the heat insulation sleeve is fixedly installed inside the through hole of the partition board, the atomizing head is located between the ignition electrodes, the oil rod is sleeved with the main body, and the air inlet pipe is fixedly connected to the air duct of the fan.

[0011] As a preferred technical solution of the present utility model, the mounting plate is fixedly installed with the gun barrel, the nozzle is fixedly installed with the gun barrel, the gun barrel is fixedly installed with the main body, and the partition board is fixedly installed on one side inside the gun barrel.

[0012] As a preferred technical solution of the present utility model, the flame spraying pipe is welded to the gun barrel, and multiple groups of flame spraying holes are arranged in a circular pattern on the surface of the orifice plate.

[0013] As a preferred technical solution of the present utility model, the sliders are fixedly installed below both sides of the brush board, the sliders are respectively slidably connected to the first chute and the second chute, and an arc-shaped connecting rod is fixedly connected between the brush boards.

[0014] Compared with the prior art, the present utility model provides a new type of ignition gun for ceramic kilns, having the following beneficial effects:

[0015] The present utility model provides a new type of ignition gun for ceramic kilns. An air inlet pipe is installed above the main body, and the air inlet pipe is fixedly connected to the air duct of the fan. At the same time, one end of the oil rod is fixedly connected with an atomizing head. Under the cooperation of the atomizing head and the oil rod, fuel can be atomized and ejected. Then, under the action of the fan and the ignition motor, the atomized fuel is ignited and ejected. Therefore, when this device is used, the ignition gun can be remotely controlled to start ignition in the distance of the ceramic kiln, effectively reducing the potential safety hazards generated during the use of the ignition gun. At the same time, due to the first chute and the second chute opened on the surface of the partition board, and a brush board is installed on the surface of the slider, and a filter screen is installed inside the partition board. When external gas enters the gun barrel, impurities can be filtered through the filter screen. At the same time, due to the action of the blades, the brush board can rotate in a circular motion, thus preventing the filter screen from being blocked. And because the filter screen filters the gas, the gas will not contain impurities, thus avoiding the sintering and blocking phenomenon on the flame nozzle when the gas and fuel are mixed and burned, and thus ensuring the use effect of the ignition gun. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 It is a front sectional view of the overall structure of the present utility model;

[0018] Figure 3 It is a schematic diagram of the nozzle structure of the present utility model;

[0019] Figure 4This is an anatomical diagram of the installation structure of the filtering mechanism of the present utility model.

[0020] In the figure: 1. Main body; 101. Air inlet pipe; 102. Heat insulation sleeve; 103. Oil rod; 104. Atomizing head; 105. Ignition electrode; 2. Barrel; 3. Nozzle; 31. Flame spraying pipe; 32. Orifice plate; 33. Flame spraying hole; 4. Mounting plate; 5. Mounting hole; 6. Partition plate; 7. Through hole; 8. First chute; 9. Second chute; 10. Slide block; 11. Filtering mechanism; 111. Filter screen; 112. Brush plate; 113. Blade. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4 , in this implementation: A new type of ceramic kiln ignition gun includes a barrel 2. An installation plate 4 is arranged outside the barrel 2. Mounting holes 5 are arranged on the surface of the installation plate 4. A partition plate 6 is arranged inside the barrel 2. The barrel 2 and the main body 1 are separated by the partition plate 6. A through hole 7 is arranged in the middle of the partition plate 6. A first chute 8 is arranged on the surface of the partition plate 6. A second chute 9 is arranged on one side of the through hole 7. A slide block 10 is arranged inside the first chute 8. A main body 1 is arranged on one side of the barrel 2. A nozzle 3 is arranged on one side of the barrel 2. A filtering mechanism 11 is arranged on the surface of the slide block 10;

[0023] The main body 1 includes an air inlet pipe 101, a heat insulation sleeve 102, an oil rod 103, an atomizing head 104 and an ignition electrode 105. The air inlet pipe 101 is fixedly installed with the main body 1. Both the ignition electrode 105 and the oil rod 103 are fixedly installed inside the heat insulation sleeve 102. The atomizing head 104 is fixedly connected to the oil rod 103. The fuel is atomized through the atomizing head 104, thereby improving the combustion effect of the fuel and further improving the uniformity of the flame ejection.

[0024] In this embodiment, the nozzle 3 includes a flame tube 31, an orifice plate 32 and a flame ejection hole 33. The orifice plate 32 is fixedly installed inside the flame tube 31, and the flame ejection hole 33 is formed on the surface of the orifice plate 32, so that the flame is ejected evenly through the cooperation of the orifice plate 32 and the flame ejection hole 33; the filtering mechanism 11 includes a filter screen 111, a brush plate 112 and a blade 113. The filter screen 111 is fixedly installed inside the partition plate 6, and the blade 113 is fixedly installed on the outer surface of the brush plate 112. The filtering mechanism 11 can filter impurities in the gas to prevent sintering blockage at the nozzle 3; the heat insulation sleeve 102 is fixedly installed inside the through hole 7 of the partition plate 6, the atomizing head 104 is located between the ignition electrodes 105, the oil rod 103 is sleeved with the main body 1, and the air inlet pipe 101 is fixedly connected to the air pipe of the fan. The electronic ignition of the ignition gun is realized under the action of the ignition electrode 105; the mounting plate 4 is fixedly installed with the barrel 2, the nozzle 3 is fixedly installed with the barrel 2, the barrel 2 is fixedly installed with the main body 1, and the partition plate 6 is fixedly installed on one side inside the barrel 2; the flame tube 31 is welded to the barrel 2, and multiple groups of flame ejection holes 33 are arranged in a circular pattern on the surface of the orifice plate 32; the slider 10 is fixedly installed below both sides of the brush plate 112, and the slider 10 is respectively slidably connected to the first chute 8 and the second chute 9, and an arc-shaped connecting rod is fixedly connected between the brush plates 112.

[0025] The working principle and usage process of the present utility model: After the operator connects the air outlet pipe of the fan to the air inlet pipe 101, installs the ignition gun on the ceramic kiln through the mounting plate 4 and the mounting hole 5, injects fuel into the oil rod 103, and simultaneously starts the fan to send external gas into the main body 1. The gas passes through the filter screen 111 of the partition plate 6 to filter impurities in the gas and then enters the inside of the barrel 2. At the same time, the fuel entering the oil rod 103 is atomized and ejected through the atomizing head 104. By starting the ignition electrode 105, the fuel is ignited. Since the gas sent by the fan has a certain flow rate, the flame is ejected from the inside of the nozzle 3. The cooperation of the orifice plate 32 and the flame ejection hole 33 inside the flame tube 31 can make the ejection of the flame more uniform. At the same time, due to the cooperation of the gas and the blade 113, the blade 113 drives the brush plate 112 to rotate in a circle around the partition plate 6 under the action of the slider 10, thus preventing the filter screen 111 from being blocked.

[0026] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A novel ceramic kiln ignition gun, comprising a gun barrel (2), a mounting plate (4) is arranged outside the gun barrel (2), a mounting hole (5) is arranged on the surface of the mounting plate (4), a partition (6) is arranged inside the gun barrel (2), a through hole (7) is arranged in the middle of the partition (6), a first slide groove (8) is arranged on the surface of the partition (6), a second slide groove (9) is arranged on one side of the through hole (7), and a slider (10) is arranged inside the first slide groove (8), characterized in that: A main body (1) is provided on one side of the gun barrel (2), a nozzle (3) is provided on one side of the gun barrel (2), and a filtering mechanism (11) is provided on the surface of the slider (10); The main body (1) comprises an air inlet pipe (101), a heat-insulating sleeve (102), an oil rod (103), an atomizing head (104) and an ignition electrode (105); the air inlet pipe (101) is fixedly mounted on the main body (1); the ignition electrode (105) and the oil rod (103) are both fixedly mounted inside the heat-insulating sleeve (102); and the atomizing head (104) is fixedly connected to the oil rod (103).

2. A novel ceramic kiln ignition gun according to claim 1, characterized in that: The nozzle (3) comprises a flame spraying tube (31), a perforated plate (32) and a flame spraying hole (33); the perforated plate (32) is fixedly mounted inside the flame spraying tube (31), and the flame spraying hole (33) is provided on the surface of the perforated plate (32).

3. The novel ceramic kiln ignition gun according to claim 1 is characterized in that: The filtering mechanism (11) comprises a filter screen (111), a brush plate (112) and blades (113); the filter screen (111) is fixedly mounted inside the partition (6); and the blades (113) are fixedly mounted on the outer surface of the brush plate (112).

4. The novel ceramic kiln ignition gun according to claim 1 is characterized in that: The heat-insulating sleeve (102) is fixedly mounted inside the through hole (7) of the partition (6), the atomizing head (104) is located between the ignition electrodes (105), the oil rod (103) is sleeved with the main body (1), and the air inlet pipe (101) is fixedly connected to the air duct of the fan.

5. The novel ceramic kiln ignition gun according to claim 1 is characterized in that: The mounting plate (4) is fixedly mounted on the gun barrel (2), the nozzle (3) is fixedly mounted on the gun barrel (2), the gun barrel (2) is fixedly mounted on the main body (1), and the partition plate (6) is fixedly mounted on one side of the interior of the gun barrel (2).

6. The novel ceramic kiln ignition gun according to claim 2 is characterized in that: The flame-spraying tube (31) is welded to the gun barrel (2), and a plurality of groups of flame-spraying holes (33) are arranged around the surface of the orifice plate (32).

7. The novel ceramic kiln ignition gun according to claim 3 is characterized by: The sliders (10) are fixedly mounted below the two sides of the brush plate (112); the sliders (10) are slidably connected to the first slide groove (8) and the second slide groove (9) respectively; and an arc-shaped connecting rod is fixedly connected between the brush plates (112).