Inner diameter detection machine

By designing an inner diameter detector, using the probe lowering mechanism, floating mechanism, gas measuring head and pneumatic meter, automatic detection of multiple inner diameter sections of long tube small inner diameter parts is achieved, solving the problem of manual participation of traditional detection methods and inaccurate results, and improving detection efficiency and accuracy.

CN222926179UActive Publication Date: 2025-05-30SPINDEX PRECISION ENG SHANGHAI CO LTD
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Patent Information

Application Number
CN202422037312.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-05-30
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

Traditional inner diameter detection methods require a lot of manual participation, and are affected by factors such as ambient temperature and tool positioning, resulting in inaccurate detection results, especially when detecting long pipes and small inner diameter parts, ordinary measuring tools cannot measure them.

Method used

An inner diameter detector is designed, including a probe lowering mechanism, a floating mechanism, a gas measuring head and a pneumatic meter, which can automatically detect the inner diameter of parts, reduce manual participation, and accurately measure the small-diameter inner hole through the pneumatic meter.

Benefits of technology

Automatic detection of multiple inner diameter sections of long pipe small inner diameter parts is achieved, reducing labor costs, improving detection efficiency, and improving the accuracy of detection results.

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Abstract

The utility model discloses an inner diameter detection machine, which comprises a base, the top of the base is electrically connected with a stop button, a control panel is arranged above the base, the back of the control panel is provided with a support, the left side of the support is provided with a measuring head descending mechanism, the left side of the measuring head descending mechanism is provided with a floating mechanism, and the left side of the floating mechanism is provided with a positioning mechanism. A gas measuring head is arranged at the bottom of the floating mechanism, and a part button and a measurement starting button are fixedly connected to the top of the base. According to the utility model, by arranging the measuring head descending mechanism and matching with different gas measuring heads, not only can a plurality of inner diameter sections be measured, mainly including small-diameter inner holes which cannot be measured by general equipment and methods, but also manual participation is greatly reduced, and full-automatic detection can be realized by matching with a manipulator to place parts. The labor cost can be greatly reduced, the detection efficiency is improved, and small-inner-diameter multi-section detection which cannot be completed by general detection is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical manufacturing inspection, in particular to an inner diameter detector. Background Technique

[0002] In traditional inner diameter inspection, micrometers, tool microscopes, all-round length comparators, vertical length gauges, vertical electro-optical gauges, pneumatic gauges, etc. are usually used. Usually, after measuring one inner diameter section, it is manually transferred to the next inner diameter section for measurement. Due to the particularity of the measurement of these devices, a large amount of preparation time is required. When detecting the inner diameter of a long pipe with a small inner diameter (inner hole diameter less than 2 mm), ordinary measuring tools cannot measure, and due to a large number of factors such as manual operation, environmental temperature, and tooling positioning, these factors will have an adverse impact on the measurement of multiple inner diameter sections of long pipe-shaped parts with small inner diameters, thus affecting the actual inspection results. Content of the Utility Model

[0003] To solve the problems raised in the above background technique, the purpose of the present utility model is to provide an inner diameter detector, which has the advantages of automatically detecting parts, reducing the generation of adverse effects, and improving the inspection results of parts, and solves the problem that the actual inspection results of parts are affected by factors such as manual operation during part inspection.

[0004] To achieve the above purpose, the present utility model provides the following technical solution: an inner diameter detector, including a base, a stop button is fixedly connected to the top of the base, a control panel is arranged above the base, a bracket is arranged on the back of the control panel, a probe lowering mechanism is arranged on the front of the bracket, a floating mechanism is arranged on the front of the probe lowering mechanism, an air measuring head is arranged at the bottom of the floating mechanism, a part button and a measurement start button are fixedly connected to the top of the base, a top pipe is arranged on the top of the base, a positioning tooling is sleeved on the surface of the top pipe, the positioning tooling is fixedly connected to the base, an air pump is fixedly connected to the bottom of the base, the air pump is communicated with the top pipe, and a pneumatic gauge is communicated with the top of the base.

[0005] Preferably, a connecting plate is fixedly connected to the right side of the floating mechanism, and the connecting plate is movably connected to the probe lowering mechanism through bolts.

[0006] Preferably, a positioning hole is opened inside the bracket, and the positioning hole is movably connected to the base through bolts.

[0007] Preferably, a hinge is movably connected to the back of the control panel, a sleeve is movably connected to the right side of the hinge through bolts, a connecting rod is inserted into the sleeve, and the connecting rod is fixedly connected to the base.

[0008] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0009] 1. By setting up a probe lowering mechanism and matching with different pneumatic measuring heads, the present utility model can not only measure multiple inner diameter cross-sections, mainly including small-diameter inner holes that cannot be measured by general equipment and methods, but also greatly reduce the participation of manual labor. Matching with a manipulator to place parts can achieve full-automatic detection, which can greatly reduce labor costs, improve detection efficiency, and complete the detection of multiple cross-sections of small inner diameters that cannot be completed by general detection.

[0010] 2. By setting up a connecting plate, the connecting plate enables the floating mechanism to have the advantage of being disassembled and assembled, which is convenient for personnel to disassemble, replace or maintain the floating mechanism in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is a schematic structural diagram of the present utility model;

[0012] Figure 2 is a schematic diagram of the right side of the base of the present utility model;

[0013] Figure 3 is a schematic diagram of the left side of the base of the present utility model;

[0014] Figure 4 is a schematic diagram of the front side of the base of the present utility model;

[0015] Figure 5 is a schematic diagram of the top view of the base of the present utility model;

[0016] Figure 6 is a schematic diagram of the bottom view of the base of the present utility model.

[0017] In the figure: 1. Base; 2. Stop button; 3. Control panel; 4. Bracket; 5. Probe lowering mechanism; 6. Floating mechanism; 7. Pneumatic measuring head; 8. Part button; 9. Measurement start button; 10. Jacking pipe; 11. Positioning tooling; 12. Air pump; 13. Pneumatic gauge; 14. Connecting plate; 15. Positioning hole; 16. Hinge; 17. Sleeve; 18. Connecting rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] Such as Figures 1 to 6As shown in the figure, an inner diameter detector includes a base 1. A stop button 2 is fixedly connected to the top of the base 1. Above the base 1 is provided a control panel 3. A bracket 4 is provided on the back of the control panel 3. A probe lowering mechanism 5 is provided on the front of the bracket 4. A floating mechanism 6 is provided on the front of the probe lowering mechanism 5. A pneumatic measuring head 7 is provided at the bottom of the floating mechanism 6. A part button 8 and a measurement start button 9 are fixedly connected to the top of the base 1. A top pipe 10 is provided on the top of the base 1. A positioning tooling 11 is sleeved on the surface of the top pipe 10. The positioning tooling 11 is fixedly connected to the base 1. An air pump 12 is fixedly connected to the bottom of the base 1. The air pump 12 is communicated with the top pipe 10. The top of the base 1 is communicated with a pneumatic gauge 13.

[0020] Reference Figure 1 , a connecting plate 14 is fixedly connected to the top of the floating mechanism 6. The connecting plate 14 is movably connected to the probe lowering mechanism 5 by bolts.

[0021] As a technical optimization scheme of the present utility model, by providing the connecting plate 14, the connecting plate 14 enables the floating mechanism 6 to have the advantage of being disassembled and assembled, facilitating the later disassembly, replacement or maintenance of the floating mechanism 6 by personnel.

[0022] Reference Figure 1 , a positioning hole 15 is opened inside the bracket 4. The positioning hole 15 is movably connected to the base 1 by bolts inside.

[0023] As a technical optimization scheme of the present utility model, by providing the positioning hole 15, the positioning hole 15 enables the bracket 4 to have the advantage of being disassembled and assembled, facilitating the later disassembly, inspection and maintenance of the probe lowering mechanism 5 by personnel.

[0024] Reference Figure 1 , a hinge member 16 is movably connected to the back of the control panel 3. A sleeve 17 is movably connected to the right side of the hinge member 16 by bolts. A connecting rod 18 is inserted inside the sleeve 17. The connecting rod 18 is fixedly connected to the base 1.

[0025] As a technical optimization scheme of the present utility model, by providing the hinge member 16, through the mutual cooperation of the hinge member 16 and the sleeve 17, it is convenient for personnel to later disassemble and maintain the control panel 3.

[0026] Working principle and usage process of the utility model: Before starting the device, ensure that the pipe jacking 10 is in the falling state and the probe lowering mechanism 5 is at the high point. At this time, place the part to be detected into the positioning tooling 11, press the measurement start button 9, the probe lowering mechanism 5 will drive the floating mechanism 6 to descend, and at the same time drive the air measuring head 7 to slowly descend. The air measuring head 7 will enter the inner hole of the part to be detected, and the air measuring head 7 is electrically connected to the pneumatic measuring instrument 13. The air measuring head 7 and the probe lowering mechanism 5 are electrically connected to the control panel 3. The required measurement cross-section and interval can be set on the control panel 3. The probe lowering mechanism 5 will descend according to the operation instructions issued by the control panel 3. The air measuring head 7 starts to measure and obtains the inner diameter data of each cross-section based on the pneumatic measuring instrument 13 set on the control panel 3 and feeds it back to the control panel 3 for recording. After the part measurement is completed, press the stop button 2, the probe lowering mechanism 5 will rise to the high point again, and at the same time the air measuring head 7 will push out of the inner diameter of the part. Press the part button 8, and the part will be jacked out by the pipe jacking 10, thus completing the measurement effect of the part. Among them, the probe lowering mechanism 5 consists of a linear motion die, which can drive the floating mechanism 6 to rise or fall, so that the air measuring head 7 can move inside the part, and then cooperate with the control panel 3 to obtain multiple groups of measurement data. Secondly, the positioning tooling 11 consists of a set of precision positioning fixtures. When the part is placed inside the positioning tooling 11, the air pump 12 will drive the pipe jacking 10 to descend, so that the positioning tooling 11 can fix the part.

[0027] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An inner diameter detection machine, comprising a base (1), characterized in that: A stop button (2) is fixedly connected to the top of the base (1); a control panel (3) is arranged above the base (1); a bracket (4) is arranged on the back of the control panel (3); a probe lowering mechanism (5) is arranged on the front of the bracket (4); a floating mechanism (6) is arranged on the front of the probe lowering mechanism (5); a pneumatic measuring head (7) is arranged at the bottom of the floating mechanism (6); a part button (8) and a measurement start button (9) are fixedly connected to the top of the base (1); a top pipe (10) is arranged on the top of the base (1); a positioning tool (11) is sleeved on the surface of the top pipe (10); the positioning tool (11) is fixedly connected to the base (1); an air pump (12) is fixedly connected to the bottom of the base (1); the air pump (12) is connected to the top pipe (10); and a pneumatic measuring instrument (13) is connected to the top of the base (1).

2. An inner diameter detection machine according to claim 1, characterized in that: A connecting plate (14) is fixedly connected to the top of the floating mechanism (6), and the connecting plate (14) is movably connected to the probe lowering mechanism (5) via bolts.

3. An inner diameter detection machine according to claim 1, characterized in that: A positioning hole (15) is provided inside the bracket (4), and the interior of the positioning hole (15) is movably connected to the base (1) via bolts.

4. The inner diameter detection machine according to claim 1, characterized in that: The back of the control panel (3) is movably connected to a hinge (16), the right side of the hinge (16) is movably connected to a sleeve (17) via a bolt, a connecting rod (18) is inserted into the interior of the sleeve (17), and the connecting rod (18) is fixedly connected to the base (1).