Anti-corrosion inspection device for anti-corrosion pipeline machining

Abstract

The utility model discloses an anti-corrosion inspection device for anti-corrosion pipeline processing, which comprises a detection unit comprising a base, one side of the upper surface of the base is fixedly connected with a first bracket, the middle part of the upper surface of the base is fixedly connected with a detection bracket, and the other side of the upper surface of the base is fixedly connected with a second bracket; a rotating assembly is arranged in the first bracket, a coating detector is arranged on the outer surface of the detection bracket, the coating detector is electrically connected with a detection head, the detection head is fixedly connected to the interior of the detection bracket, and moving assemblies are arranged on the outer surfaces of the two sides of the base. Through the arrangement of the first bracket, the second bracket and the detection bracket, the detection automation can be improved, meanwhile, the position of the pipeline is adjusted in cooperation with the rotating assembly, and the detection efficiency and accuracy can be improved through detection of the coating detector.

Description

Technical Field

[0001] The utility model relates to the technical field of anti-corrosion detection, in particular to an anti-corrosion inspection device for anti-corrosion pipeline processing. Background Art

[0002] Pipeline anti-corrosion refers to measures to slow down or prevent the pipeline from being eroded and deteriorated under the chemical and electrochemical actions of internal and external media or by the metabolic activities of microorganisms. During the pipeline processing, the painting of the anti-corrosion layer is a crucial process. Due to uneven painting of the anti-corrosion layer, accidents of pipeline corrosion and perforation often occur. For the detection of the anti-corrosion layer after the pipeline processing is completed, most traditional detection methods are to manually hold the detector for detection. When detecting for a long time, employees will get tired, resulting in inaccurate detection. Content of the Utility Model

[0003] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Simplifications or omissions may be made in this part, as well as in the abstract and the title of the utility model of this application, to avoid obscuring the purpose of this part, the abstract of the specification and the title of the utility model. However, such simplifications or omissions shall not be used to limit the scope of the utility model.

[0004] In view of the problems existing in the above-mentioned existing anti-corrosion inspection device for anti-corrosion pipeline processing, the present utility model is proposed.

[0005] Therefore, the purpose of the present utility model is to provide an anti-corrosion inspection device for anti-corrosion pipeline processing, which solves the problem that "most traditional detection methods are to manually hold the detector for detection. When detecting for a long time, employees will get tired, resulting in inaccurate detection".

[0006] To solve the above technical problems, the present utility model provides the following technical solution: an anti-corrosion inspection device for anti-corrosion pipeline processing, comprising:

[0007] A detection unit, including a base, on one side of the upper surface of the base is fixedly connected with a first bracket, in the middle of the upper surface of the base is fixedly connected with a detection bracket, on the other side of the upper surface of the base is fixedly connected with a second bracket. A rotating component is arranged inside the first bracket. A coating detector is arranged on the outer surface of the detection bracket. The coating detector is electrically connected with a detection head, and the detection head is fixedly connected inside the detection bracket. Moving components are arranged on the outer surfaces of both sides of the base.

[0008] As a preferred solution of an anti-corrosion inspection device for anti-corrosion pipeline processing according to the present utility model, wherein: a plurality of balls are rotatably connected to the upper surfaces of the first bracket, the detection bracket and the second bracket, and a plurality of detection heads are provided, and balls are provided between adjacent sides.

[0009] As a preferred solution of an anti-corrosion inspection device for anti-corrosion pipeline processing according to the present utility model, wherein: auxiliary wheels are rotatably connected to both sides inside the second bracket, and a rotating assembly is also provided on the inner bottom wall of the second bracket and has the opposite direction to that inside the first bracket.

[0010] As a preferred solution of an anti-corrosion inspection device for anti-corrosion pipeline processing according to the present utility model, wherein: the rotating assembly includes a double-headed motor, the output end of the double-headed motor is fixedly connected with a driving gear, the outer surface of the driving gear is meshed with a driven gear, the outer surface of the driven gear is fixedly connected with a pushing wheel, and the outer surface of the pushing wheel is rotatably connected inside the first bracket.

[0011] As a preferred solution of an anti-corrosion inspection device for anti-corrosion pipeline processing according to the present utility model, wherein: the outer surface of the double-headed motor is fixedly connected with a protection box, and the protection box is fixedly connected to the outer surface of the first bracket.

[0012] As a preferred solution of an anti-corrosion inspection device for anti-corrosion pipeline processing according to the present utility model, wherein: the moving assembly includes a fixed frame, one side outer surface of the fixed frame is fixedly connected to the outer surface of the base, an installation frame is fixedly connected to the upper side inside the fixed frame, a cylinder is fixedly connected to the inside of the installation frame, and a universal wheel is fixedly connected to the output end of the cylinder.

[0013] The beneficial effects of the present utility model:

[0014] Through the settings of the first bracket, the second bracket and the detection bracket, the automation of detection can be improved. At the same time, the position of the pipeline is adjusted in cooperation with the rotating assembly, and the detection efficiency and accuracy can be improved by detecting with a coating detector. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for description in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:

[0016] Figure 1 is a three-dimensional view of an anti-corrosion inspection device for anti-corrosion pipeline processing proposed by the present utility model;

[0017] Figure 2 For Figure 1 the schematic diagram of the first bracket;

[0018] Figure 3 For Figure 1 the schematic diagram of the detection bracket.

[0019] In the figure: 100, detection unit; 101, base; 102, first bracket; 103, detection bracket; 104, second bracket; 105, rotating assembly; 105a, double-headed motor; 105b, driving gear; 105c, driven gear; 105d, pushing wheel; 105e, protection box; 106, ball; 107, coating detector; 108, detection head; 109, moving assembly; 109a, fixed frame; 109b, mounting frame; 109c, cylinder; 109d, universal wheel; 110, auxiliary wheel. Specific embodiments

[0020] In order to make the above objects, features and advantages of the present invention more obvious and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings of the specification.

[0021] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

[0022] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments.

[0023] Furthermore, the present invention is described in detail with reference to the schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally not in accordance with the general ratio, and the schematic diagrams are only examples and should not limit the scope of protection of the present invention herein. In addition, in actual production, three-dimensional spatial dimensions including length, width and depth should be included.

[0024] Referring to Figures 1-3 , the present invention provides an anti-corrosion inspection device for anti-corrosion pipeline processing, including:

[0025] The detection unit 100 includes a base 101. On one side of the upper surface of the base 101, a first bracket 102 is fixedly connected. In the middle of the upper surface of the base 101, a detection bracket 103 is fixedly connected. On the other side of the upper surface of the base 101, a second bracket 104 is fixedly connected. A rotating assembly 105 is arranged inside the first bracket 102. A coating detector 107 is arranged on the outer surface of the detection bracket 103. The coating detector 107 is electrically connected to a detection head 108. The detection head 108 is fixedly connected inside the detection bracket 103. Moving assemblies 109 are arranged on both outer surfaces of the base 101. The pipeline is placed between the first bracket 102 and the second bracket 104 and is supported by the rotating assembly 105 so that the pipeline can rotate during the detection process to ensure that the entire surface can be detected. The coating detector 107 continuously monitors the coating on the pipeline surface through the detection head 108 to evaluate the uniformity of the coating and the corrosion protection effect. The coating detector 107 will analyze the integrity and possible defects of the coating based on the collected data. The moving assembly 109 allows the base 101 to move, thereby improving the flexibility and coverage of the detection.

[0026] Among them, a plurality of balls 106 are rotatably connected to the upper surfaces of the first bracket 102, the detection bracket 103, and the second bracket 104. A plurality of detection heads 108 are provided, and balls 106 are arranged between adjacent sides. On both inner sides of the second bracket 104, auxiliary wheels 110 are rotatably connected. The inner bottom wall of the second bracket 104 is also provided with a rotating assembly 105 and has the opposite direction to that inside the first bracket 102. The arrangement of the balls 106 on the upper surfaces of the brackets and on the sides of the detection heads 108 enables the pipeline to rotate smoothly and evenly during the detection process, reduces friction, provides a smoother movement, thereby ensuring uniform scanning of the pipeline surface by the detector and improving the accuracy of the detection results. At the same time, the auxiliary wheels 110 and the opposite rotating assembly 105 in the second bracket 104 further stabilize the pipeline, keep it in the correct position during the detection process, and can also assist the pipeline to move forward.

[0027] Further, the rotating assembly 105 includes a dual-head motor 105a. The output end of the dual-head motor 105a is fixedly connected with a driving gear 105b. The outer surface of the driving gear 105b is meshed with a driven gear 105c. The outer surface of the driven gear 105c is fixedly connected with a pushing wheel 105d. The outer surface of the pushing wheel 105d is rotatably connected inside the first bracket 102. The outer surface of the dual-head motor 105a is fixedly connected with a protection box 105e. The protection box 105e is fixedly connected to the outer surface of the first bracket 102. The dual-head motor 105a drives the driving gear 105b to rotate, transmits power through the meshing of the driving gear 105b and the driven gear 105c, and then drives the pushing wheel 105d. The pushing wheel 105d can drive the pipeline to rotate, achieving precise position adjustment and stable movement support. The protection box 105e not only protects the dual-head motor 105a from the external environment but also ensures the operation safety and stability of the entire mechanical assembly.

[0028] Furthermore, the moving assembly 109 includes a fixed frame 109a. One side outer surface of the fixed frame 109a is fixedly connected to the outer surface of the base 101. The upper side inside the fixed frame 109a is fixedly connected with a mounting frame 109b. The inside of the mounting frame 109b is fixedly connected with a cylinder 109c. The output end of the cylinder 109c is fixedly connected with a universal wheel 109d. Starting the cylinder 109c to push the universal wheel 109d to move out of the fixed frame 109a can then lift the base 101, and then the device can be pushed to move, improving the flexibility of the device and facilitating use.

[0029] During the use process, first place the pipeline on the upper surfaces of the first bracket 102 and the detection bracket 103, and then start the coating detector 107 to detect the coating of the pipeline through the detection head 108. During the detection process, start the dual-head motor 105a to drive the pushing wheel 105d to rotate through the driving gear 105b and the driven gear 105c, and then the pipeline can be driven to rotate, achieving a comprehensive detection of the pipeline, improving the detection efficiency and accuracy at the same time.

[0030] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not restrictive. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. An anti-corrosion inspection device for anti-corrosion pipeline processing, characterized in that: include: The detection unit (100) comprises a base (101), wherein a first bracket (102) is fixedly connected to one side of the upper surface of the base (101), a detection bracket (103) is fixedly connected to the middle of the upper surface of the base (101), and a second bracket (104) is fixedly connected to the other side of the upper surface of the base (101); a rotating component (105) is arranged inside the first bracket (102); a coating detector (107) is arranged on the outer surface of the detection bracket (103); the coating detector (107) is electrically connected to a detection head (108); the detection head (108) is fixedly connected to the inside of the detection bracket (103); and moving components (109) are arranged on the outer surfaces of both sides of the base (101).

2. The anti-corrosion inspection device for anti-corrosion pipeline processing according to claim 1 is characterized in that: The upper surfaces of the first bracket (102), the detection bracket (103) and the second bracket (104) are all rotatably connected with a plurality of balls (106), and the detection head (108) is provided with a plurality of balls (106) which are arranged between adjacent sides.

3. The anti-corrosion inspection device for anti-corrosion pipeline processing according to claim 1 is characterized in that: Auxiliary wheels (110) are rotatably connected to both sides of the interior of the second bracket (104), and a rotating assembly (105) is also provided on the inner bottom wall of the second bracket (104) in the opposite direction to that of the interior of the first bracket (102).

4. The anti-corrosion inspection device for anti-corrosion pipeline processing according to claim 1 is characterized in that: The rotating assembly (105) comprises a double-headed motor (105a), the output end of the double-headed motor (105a) is fixedly connected to a driving gear (105b), the outer surface of the driving gear (105b) is meshingly connected to a driven gear (105c), the outer surface of the driven gear (105c) is fixedly connected to a driving wheel (105d), and the outer surface of the driving wheel (105d) is rotatably connected to the inside of the first bracket (102).

5. The anti-corrosion inspection device for anti-corrosion pipeline processing according to claim 4, characterized in that: A protection box (105e) is fixedly connected to the outer surface of the double-headed motor (105a), and the protection box (105e) is fixedly connected to the outer surface of the first bracket (102).

6. The anti-corrosion inspection device for anti-corrosion pipeline processing according to claim 1, characterized in that: The moving assembly (109) comprises a fixed frame (109a), one side outer surface of the fixed frame (109a) is fixedly connected to the outer surface of the base (101), the upper inner side of the fixed frame (109a) is fixedly connected to a mounting frame (109b), the inner part of the mounting frame (109b) is fixedly connected to a cylinder (109c), and the output end of the cylinder (109c) is fixedly connected to a universal wheel (109d).

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