DCIR test equipment

By designing the drum transmission mechanism and detection mechanism in the DCIR test equipment, the problem of logistics line blockage in traditional equipment is solved, and more efficient battery cell detection and smoother process operation are achieved.

CN222926844UActive Publication Date: 2025-05-30HEFEI GUOXUAN HIGH TECH POWER ENERGY
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Patent Information

Application Number
CN202420633740.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-05-30
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

In traditional DCIR detection equipment, the inlet and exit of the battery cell pallets share a logistics line, which causes the logistics line to be blocked, affects the performance of the detector and causes waste of resources.

Method used

A DCIR testing equipment is designed. By setting up a drum transmission mechanism and a detection mechanism on the hoisting mechanism, the PLC is used to control the drum transmission mechanism to transport and position the battery cell pallet to avoid the pallet entering and exiting from one end and reduce the blockage of the logistics line.

Benefits of technology

It effectively avoids the logistics line blockage caused by the inlet and exit of the battery cell tray, maximizes the performance of the DCIR detector, and enhances the smoothness of the process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a DCIR test device which comprises a feeding line and a discharging line, the feeding line and the discharging line are locally arranged in parallel, a plurality of detection parts are arranged between the feeding line and the discharging line, the feeding ends of the detection parts are communicated with the feeding line, and the discharging ends of the detection parts are communicated with the discharging line; the detection part comprises a lower rack and an upper rack arranged at the upper end of the lower rack, a detection space is arranged between the lower rack and the upper rack, a jacking mechanism and a roller conveying mechanism are arranged at the upper end of the lower rack, a detection mechanism is arranged at the lower end of the upper rack, the detection mechanism is located above the jacking mechanism, and the roller conveying mechanism is located above the detection mechanism. The battery cell tray is prevented from entering and exiting from one end of the DCIR equipment, the blockage condition of a logistics line is relieved, the performance of a DCIR detector is exerted to the maximum extent, and the smoothness of the working procedure is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery detection equipment, in particular to a DCIR testing equipment. Background Art

[0002] At present, in the battery production process, DCIR (direct current internal resistance) testing equipment is often used to test the battery cells. After the battery cells are divided into components, DCIR testing (direct current internal resistance testing) is required to confirm the consistency of the internal resistance of the battery cells. The DCIR test is an indirect test, that is, the voltage and current of the battery cells are discretely tested, and the internal resistance value of the battery cells is calculated based on the tested voltage and current.

[0003] In the traditional DCIR process, multiple DCIR inspection machines are located on one side of the same logistics line. After the pallets enter the DCIR inspection machine and are inspected, they are transported out from the same direction and return to the logistics line. Uninspected pallets and inspected pallets share the same logistics line. The blockage of the logistics line affects the normal performance of the DCIR inspection machine, causing materials in the adjacent processes to wait or be congested, resulting in a waste of resources. Utility Model Content

[0004] The purpose of the utility model is to provide a DCIR testing device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A DCIR testing device comprises a loading line and a unloading line, wherein the loading line and the unloading line are arranged in parallel, a plurality of detection parts are arranged between the loading line and the unloading line, a feeding end of the detection part is connected with the loading line, and a discharging end of the detection part is connected with the unloading line;

[0007] The detection part includes a lower frame and an upper frame arranged at the upper end of the lower frame, a detection space is arranged between the lower frame and the upper frame, a lifting mechanism and a roller transmission mechanism are arranged at the upper end of the lower frame, and a detection mechanism is arranged at the lower end of the upper frame, and the detection mechanism is located above the lifting mechanism.

[0008] As a further solution of the utility model: an escape space for evading the jacking mechanism is provided in the middle of the roller transmission mechanism.

[0009] As a further solution of the utility model: the lifting mechanism includes a base plate and a lifting motor arranged at the lower end of the base plate, and the base plate is provided with an overheight detection sensor, a feeding detection sensor, a transmission in place sensor, an anti-reverse sensor, and an in-place detection sensor.

[0010] As a further solution of the utility model: a barcode scanner is provided at the lower end of the upper frame, and the barcode scanner is located obliquely above the lifting mechanism.

[0011] As a further solution of the utility model: a power module is provided inside the upper frame, and an extraction fan for cooling the power module is provided on the upper frame.

[0012] As a further solution of the utility model: a voltage and current acquisition module is provided inside the upper frame, the detection mechanism includes a detection head, and the voltage and current acquisition module is connected to the detection mechanism through a switch.

[0013] As a further solution of the utility model: a display screen and a buzzer are provided at the front end of the upper frame.

[0014] As a further solution of the utility model: a button group is provided at the front end of the upper frame, and the button group includes a start button, a stop button, an emergency stop button, a reset button, a maintenance selection button, and a manual-automatic switching button.

[0015] As a further solution of the utility model: there are three detection parts, and the three detection parts are arranged in parallel.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: by arranging a roller conveyor mechanism on the lifting mechanism and a detection mechanism directly above the lifting mechanism, the PLC controls the roller conveyor mechanism to transport and position the battery cell tray from the feeding end. After the tray arrives, the lifting mechanism lifts the tray so that the battery cell contacts the detection mechanism. After the detection is completed, the lifting mechanism descends, and the roller conveyor mechanism transports the tray out from the discharging end, avoiding the battery cell tray from entering and exiting from one end of the DCIR device, reducing the blockage of the logistics line, maximizing the performance of the DCIR tester, and enhancing the smoothness of the process. Description of the Drawings

[0017] Figure 1 It is a schematic structural diagram of the detection unit of this embodiment;

[0018] Figure 2 、 Figure 3 It is a schematic structural diagram of the upper part of the detection unit of this embodiment;

[0019] Figure 4 It is a schematic structural diagram of the lifting mechanism of this embodiment;

[0020] Figure 5 It is a schematic structural diagram of the test equipment of this embodiment;

[0021] In the figure: 1 - lower frame, 2 - upper frame, 3 - lifting mechanism, 30 - lifting motor, 31 - ultra-high detection sensor, 32 - feeding detection sensor, 33 - transmission-in-place sensor, 34 - anti-reverse placement sensor, 35 - in-place detection sensor, 4 - roller transmission mechanism, 5 - detection mechanism, 6 - control unit, 7 - display screen, 8 - button group, 9 - switch, 10 - voltage and current acquisition module, 11 - power module, 12 - extraction fan, 13 - buzzer, 14 - barcode scanner, 15 - loading line, 16 - tray, 17 - unloading line. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1-5 , in the embodiment of the present invention, a DCIR test device includes a loading line 15 and an unloading line 17. The loading line 15 and the unloading line 17 are partially arranged in parallel. A plurality of detection parts are provided between the loading line 15 and the unloading line 17. The feeding end of the detection part is communicated with the loading line 15, and the discharging end of the detection part is communicated with the unloading line 17. In this embodiment, there are three detection parts and the three detection parts are arranged in parallel.

[0024] The detection part includes a lower frame 1 and an upper frame 2 arranged at the upper end of the lower frame 1. A detection space is provided between the lower frame 1 and the upper frame 2. A lifting mechanism 3 and a roller transmission mechanism 4 are provided at the upper end of the lower frame 1. An avoidance space for avoiding the lifting mechanism 3 is provided in the middle of the roller transmission mechanism 4. The lifting mechanism 3 includes a substrate and a lifting motor 30 arranged at the lower end of the substrate. An ultra-high detection sensor 31, a feeding detection sensor 32, a transmission-in-place sensor 33, an anti-reverse placement sensor 34, and an in-place detection sensor 35 are provided on the substrate.

[0025] A detection mechanism 5 is provided at the lower end of the upper frame 2. The detection mechanism 5 is located above the lifting mechanism 3. A power module 11 is provided inside the upper frame 2. An extraction fan 12 for cooling the power module is provided on the upper frame 2. A voltage and current acquisition module 10 is provided inside the upper frame 2. The detection mechanism 5 includes a detection head. The voltage and current acquisition module 10 is communicated with the detection mechanism 5 through a switch 9. A barcode scanner 14 is provided at the lower end of the upper frame 2. The barcode scanner 14 is located obliquely above the lifting mechanism 3. A display screen 7 and a buzzer 13 are provided at the front end of the upper frame 2. A button group 8 is provided at the front end of the upper frame 2. The button group 8 includes a start button, a stop button, an emergency stop button, a reset button, a maintenance selection button, and a manual-automatic switching button.

[0026] When the utility model is in use, the battery to be tested is placed in the tray 16 and transmitted through 15. After the tray 16 is transmitted to the position of the detection part, the detection equipment is started. The tray 16 enters the roller transmission mechanism 4 through the feeding line 15 and moves into the detection space between the lower frame 1 and the upper frame 2 through the roller transmission mechanism 4. When the sensor on the lifting mechanism 3 detects that the tray 16 is in place, the lifting mechanism 3 is started, and then the tray 16 is lifted upward by a certain height. When the detection head of the detection mechanism 5 contacts the battery, the lifting stops. Then, the battery is detected through the detection mechanism 5 and the voltage and current acquisition module 10. At the same time, the battery information is collected through the barcode scanner 14. Furthermore, the detection result can be bound to the battery. After the detection is completed, the lifting mechanism 3 drives the tray 16 to descend, and then the tray is moved to the discharging line 17 through the roller transmission mechanism 4. Since the feeding line 15 and the discharging line 17 in this application are locally arranged in parallel, and at the parallel end, a plurality of detection mechanisms are arranged, so that detection and processing can be carried out simultaneously. Moreover, by feeding and discharging the battery tray at both ends, the blockage caused by the feeding and discharging on the same logistics line is alleviated, and the performance realization degree of the DCIR detection equipment is improved.

[0027] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0028] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A DCIR test device, characterized in that: The invention comprises a loading line (15) and a unloading line (17), wherein the loading line (15) and the unloading line (17) are arranged in parallel in part, and a plurality of detection parts are arranged between the loading line (15) and the unloading line (17), wherein the feeding end of the detection part is connected to the loading line (15), and the discharging end of the detection part is connected to the unloading line (17); The detection unit comprises a lower frame (1) and an upper frame (2) arranged at the upper end of the lower frame (1); a detection space is provided between the lower frame (1) and the upper frame (2); a lifting mechanism (3) and a roller transmission mechanism (4) are provided at the upper end of the lower frame (1); a detection mechanism (5) is provided at the lower end of the upper frame (2); and the detection mechanism (5) is located above the lifting mechanism (3).

2. A DCIR test device according to claim 1, characterized in that: A clearance space for avoiding the lifting mechanism (3) is provided in the middle of the roller transmission mechanism (4).

3. A DCIR test device according to claim 1, characterized in that: The lifting mechanism (3) comprises a base plate and a lifting motor (30) arranged at the lower end of the base plate, and the base plate is provided with an overheight detection sensor (31), a material feeding detection sensor (32), a transmission in place sensor (33), an anti-reverse sensor (34), and an in-place detection sensor (35).

4. A DCIR test device according to claim 1, characterized in that: A barcode scanning gun (14) is provided at the lower end of the upper frame (2), and the barcode scanning gun (14) is located obliquely above the lifting mechanism (3).

5. A DCIR test device according to claim 1, characterized in that: A power module (11) is arranged inside the upper frame (2), and an exhaust fan (12) for cooling the power module is arranged on the upper frame (2).

6. A DCIR test device according to claim 1, characterized in that: A voltage and current acquisition module (10) is provided in the upper frame (2), the detection mechanism (5) comprises a detection head, and the voltage and current acquisition module (10) is connected to the detection mechanism (5) via a switch (9).

7. A DCIR test device according to claim 1, characterized in that: The front end of the upper frame (2) is provided with a display screen (7) and a buzzer (13).

8. The DCIR test device according to claim 1, characterized in that: A button group (8) is provided at the front end of the upper frame (2), and the button group (8) comprises a start button, a stop button, an emergency stop button, a reset button, a maintenance selection button, and a manual-automatic switching button.

9. A DCIR test device according to claim 1, characterized in that: There are three detection parts and the three detection parts are arranged in parallel.