Rectifier module and transformer
By adopting the specific arrangement of comb-type foot outs and switching element groups in the design of transformers and rectifier plates, the proximity effect problem in low-voltage and high-current environments is solved, and the power conversion efficiency and power supply efficiency are improved.
Patent Information
- Application Number
- CN202421257358.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-03-15
- Filing Date
- 2024-06-03
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In the prior art, the design of low-voltage high-current transformers and rectifier plates fails to effectively solve the proximity effect problem, resulting in increased power loss, low efficiency and safety hazards.
In the structural design of the transformer and the layout design of the rectifier plate, the specific arrangement of comb-type foot outflow and switching element groups is adopted to reduce the current loss on the rectifier plate and improve the electrical conversion efficiency of the rectifier module.
It effectively reduces the impact of proximity between lines, reduces the current loss on the rectifier plate, and improves the overall power supply efficiency.
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Figure CN222928294U_ABST
Abstract
Description
[0001] Cross - Reference to Related Applications
[0002] This disclosure claims the priority of the Chinese patent applications with application numbers 202311412844.2 and 202322907300.5, titled "A Rectifier Module and Transformer", filed on October 27, 2023, and the Chinese patent applications with application numbers 202410302855.3 and 202420513644.X, titled "A Rectifier Module and Transformer", filed on March 15, 2024. The entire content of the Chinese patent applications is incorporated herein by reference in its entirety. Technical Field
[0003] This disclosure relates to the field of power electronics technology, and more particularly, to a rectifier module and a transformer. Background Art
[0004] With the improvement of human requirements for intelligent life, the social demand for data processing is increasing day by day. The energy consumption for global data processing reaches hundreds of billions or even trillions of degrees annually on average; and the floor area of a large data center can reach tens of thousands of square meters. Therefore, high efficiency and high power density are the key indicators for the healthy development of this industry.
[0005] As the integration degree of electrical equipment per unit volume continues to increase, the power supply for these electrical equipment is expected to have higher efficiency, higher power density, and smaller volume to support the overall power consumption requirements. To meet the demand for high power density, the demand for low-voltage high-current power supplies is increasing. With the development of low-voltage high-current power supplies, the processing of large-current windings becomes increasingly important. The form of the windings should not only match the placement of the secondary rectifier tubes but also have high manufacturability.
[0006] At the same time, in a high-current environment, there is a proximity effect problem between adjacent transmission lines. The so-called proximity effect problem in a two-wire transmission line refers to the phenomenon that the alternating current in two conductors approaches the adjacent conductor. The proximity effect problem will cause the resistance of adjacent transmission lines to increase, thereby increasing the power loss on the lines and affecting the power supply efficiency. Therefore, for a low-voltage high-current transformer, the design of its rectifier board is also particularly important. Poor design will result in excessive loss, low efficiency, and excessive heating of the rectifier board, posing a safety hazard.
[0007] However, in the prior art, there is still a lack of targeted solutions to the proximity effect problems existing in the transformers and rectifier boards of power supplies. Therefore, how to design the transformers and rectifier boards to avoid the proximity effect problems and improve the power supply efficiency of the power supply has become an urgent technical problem in this field. Summary of the Invention
[0008] Embodiments of the present disclosure provide a rectification module and a transformer. Through the structural design of the transformer and the layout design of the rectification board, the current loss on the rectification board is reduced, and the electrical conversion efficiency of the rectification module is improved.
[0009] According to a first aspect of the embodiments of the present disclosure, there is provided a rectification module, including: a transformer, the transformer includes: a magnetic core, the magnetic core includes magnetic columns; a first winding, the first winding is disposed on the magnetic columns; a second winding, the second winding is disposed outside the first winding; wherein, on opposite sides of the second winding, there are respectively provided comb-shaped output pins, the comb-shaped output pins are arranged along a first direction, the comb-shaped output pins include at least two comb teeth, and there are comb intervals adjacent to the comb teeth; a rectification board, the rectification board includes: a circuit board; a plurality of switch element groups arranged along the first direction, for rectifying the output current of the second winding, the switch element groups are disposed on the circuit board and include at least one switch element; wherein, along a second direction, the comb teeth are adjacent to the switch elements; the first direction and the second direction are perpendicular to each other.
[0010] In some exemplary embodiments of the present disclosure, the second winding is a metal sheet or a PCB winding.
[0011] In some exemplary embodiments of the present disclosure, the PCB winding is a flexible PCB winding or a rigid PCB winding.
[0012] In some exemplary embodiments of the present disclosure, the magnetic columns include a middle column and at least two side columns, the first winding is disposed on the middle column, the second winding is disposed on the side columns, and the comb-shaped output pins extend along a direction away from the middle column.
[0013] In some exemplary embodiments of the present disclosure, the second winding is a coil group formed by electrically connecting a plurality of coils, each coil has opposite-side output pins, and the opposite-side output pins of the coil group respectively constitute the comb-shaped output pins.
[0014] In some exemplary embodiments of the present disclosure, along the first direction, at least one row of the switch elements is directly electrically connected to the comb-shaped output pins.
[0015] In some exemplary embodiments of the present disclosure, the switch elements in the switch element groups are connected according to a bridge rectification circuit or a center-tapped rectification circuit.
[0016] In some exemplary embodiments of the present disclosure, the switch element groups are electrically connected in series or in parallel.
[0017] In some exemplary embodiments of the present disclosure, at least one output capacitor bank is further provided on the circuit board, arranged along the second direction with the switching element group, and the output capacitor bank includes a plurality of output capacitors arranged along the first direction.
[0018] In some exemplary embodiments of the present disclosure, the circuit board further includes driving resistors, and each driving resistor is adjacent to at least one of the switching elements.
[0019] In some exemplary embodiments of the present disclosure, the circuit board further includes output terminals, and the output terminals are electrically connected to the rectifying board through conductive sheets.
[0020] In some exemplary embodiments of the present disclosure, along the second direction, the teeth of the comb-shaped leads on both sides of the second winding are adjacent to the switching elements of the switching element group, and the teeth of the comb-shaped leads on both sides of the second winding are on the same side or different sides of the same row of switching elements in the switching element group along the first direction.
[0021] In some exemplary embodiments of the present disclosure, at least one of the switching elements is included between the teeth of the comb-shaped leads on both sides of the second winding.
[0022] In some exemplary embodiments of the present disclosure, the switching element group sequentially includes a first switching element, a second switching element, a third switching element, and a fourth switching element along the second direction, and the teeth of the comb-shaped leads on both sides of the second winding are respectively arranged between the first switching element and the second switching element and between the third switching element and the fourth switching element.
[0023] In some exemplary embodiments of the present disclosure, along the second direction, the teeth of the comb-shaped leads on both sides of the second winding are all arranged in the same gap, and the gap is the gap between different rows of switching elements in the switching element group or the gap between the switching element and the edge of the rectifying board.
[0024] In some exemplary embodiments of the present disclosure, the switching element group sequentially includes a first switching element, a second switching element, a third switching element, and a fourth switching element along the second direction, and the teeth of the comb-shaped leads on both sides of the second winding are arranged between the second switching element and the third switching element.
[0025] In some exemplary embodiments of the present disclosure, on the surface of the rectifying board where the switching element group is arranged, there are further at least two output capacitor banks, arranged along the second direction with the switching element group, and the output capacitor bank includes a plurality of output capacitors arranged along the first direction.
[0026] In some exemplary embodiments of the present disclosure, the second winding includes a first sub-winding and a second sub-winding; the first sub-winding is disposed outside the first winding; the second sub-winding is disposed outside the first sub-winding; the comb-shaped leads are respectively provided on opposite sides of the first sub-winding and the second sub-winding; along the first direction, the teeth of the first sub-winding and the teeth of the second sub-winding are arranged at intervals.
[0027] In some exemplary embodiments of the present disclosure, the leads on opposite sides of the second winding along the second direction are arranged at intervals to form a first set of comb-shaped leads arranged at intervals, wherein the teeth on the first side of the second winding pass through the spaces between the teeth on the second side of the second winding and extend along a third direction, and the teeth on the second side of the second winding pass through the spaces between the teeth on the first side of the second winding and extend along the third direction; a second set of comb-shaped leads arranged at intervals along the first direction is formed between opposite sides of the second winding, and the teeth of the second set of comb-shaped leads arranged at intervals and the teeth of the first set of comb-shaped leads arranged at intervals are correspondingly arranged; wherein the third direction is perpendicular to the first direction and the second direction.
[0028] In some exemplary embodiments of the present disclosure, the second winding includes a first sub-winding and a second sub-winding; the first sub-winding and the second sub-winding are oppositely disposed on both sides of the first winding; the comb-shaped leads are respectively provided on opposite sides of the first sub-winding and the second sub-winding; the teeth of the first sub-winding and the teeth of the second sub-winding are correspondingly arranged respectively, wherein the synchronous rectification board includes a first circuit board and a second circuit board, and the comb-shaped leads on one side of the first sub-winding and the second sub-winding are electrically connected to the first circuit board, and the comb-shaped leads on the other side of the first sub-winding and the second sub-winding are electrically connected to the second circuit board.
[0029] In some exemplary embodiments of the present disclosure, the second winding further includes a third sub-winding and a fourth sub-winding; the third sub-winding and the fourth sub-winding are oppositely disposed outside the first sub-winding and the second sub-winding respectively; the comb-shaped leads are respectively provided on opposite sides of the third sub-winding and the fourth sub-winding; the teeth of the third sub-winding and the teeth of the fourth sub-winding are correspondingly arranged respectively, along the first direction, the teeth of the first sub-winding and the third sub-winding are arranged at intervals, and the teeth of the second sub-winding and the fourth sub-winding are arranged at intervals.
[0030] In some exemplary embodiments of the present disclosure, the circuit board includes a first surface and a second surface disposed opposite to each other, and the switching element group includes a first switching element and a second switching element. Wherein, the first switching element is located on the first surface, and the second switching element is located on the second surface; the first switching element and the second switching element do not overlap along the second direction and are arranged along the first direction; along the second direction, the comb-shaped leads on both sides of the first sub-winding and the second sub-winding are respectively located outside the first switching element and the second switching element.
[0031] In some exemplary embodiments of the present disclosure, the circuit board includes a first surface and a second surface disposed opposite to each other, and the switching element group includes a first switching element and a second switching element. Wherein, the first switching element is located on the first surface, and the second switching element is located on the second surface; the first switching element and the second switching element at least partially overlap along the second direction and are arranged along the first direction; along the second direction, the comb-shaped leads on both sides of the first sub-winding and the second sub-winding are respectively located outside the first switching element and the second switching element.
[0032] In some exemplary embodiments of the present disclosure, the circuit board further includes a first output capacitor group and a second output capacitor group. The first output capacitor group and the second output capacitor group each include a plurality of output capacitors arranged along the first direction. The first output capacitor group is adjacent to the first switching element along the second direction on the first surface, and the second output capacitor group is adjacent to the second switching element along the second direction on the second surface.
[0033] In some exemplary embodiments of the present disclosure, the switching element group includes a first switching element and a second switching element. Wherein, the first switching element and the second switching element are located on the same surface of the circuit board, and the first switching element and the second switching element are arranged along the first direction; along the second direction, the comb-shaped leads on both sides of the first sub-winding and the second sub-winding are respectively located outside the first switching element and the second switching element.
[0034] In some exemplary embodiments of the present disclosure, the switching element group includes a first switching element and a second switching element; the first switching element and the second switching element are arranged along the second direction; wherein, along the second direction, the first group of spaced-apart comb-shaped leads are respectively located outside the first switching element and the second switching element, and the second group of spaced-apart comb-shaped leads are respectively located between the first switching element and the second switching element.
[0035] In some exemplary embodiments of the present disclosure, there are N second windings, and the N second windings are sequentially arranged on the circumferential side of the first winding, and comb-shaped leads are respectively provided on opposite sides of each second winding; there are N circuit boards, wherein the comb teeth of two adjacent second windings among the N second windings are correspondingly arranged and electrically connected to one of the N circuit boards.
[0036] In some exemplary embodiments of the present disclosure, the comb-shaped leads and the synchronous rectification board are welded by vias or surface mounting.
[0037] In some exemplary embodiments of the present disclosure, the magnetic core includes at least two magnetic posts, and the first winding and the second winding are both arranged on the at least two magnetic posts.
[0038] In some exemplary embodiments of the present disclosure, the switching elements of the same switching element group are arranged along the second direction.
[0039] In some exemplary embodiments of the present disclosure, the second winding includes N separated windings, each separated winding includes the comb-shaped leads, the comb-shaped lead directions of the N separated windings are different, the rectification board includes N separated rectification boards, and the comb-shaped leads of the N separated windings are respectively arranged on the N separated rectification boards.
[0040] In some exemplary embodiments of the present disclosure, the second winding includes a plurality of separated windings, each separated winding includes at least two oppositely arranged comb teeth, and the comb teeth of the plurality of separated windings are spliced to form the comb-shaped leads.
[0041] In some exemplary embodiments of the present disclosure, along the second direction of the circuit board, at least part of a second circuit is formed between the combs of the second winding arranged oppositely, the second circuit is arranged on the circuit board, and the second circuit is used to provide a circulation path for harmonics.
[0042] In some exemplary embodiments of the present disclosure, the first winding is arranged on the magnetic post through a bobbin.
[0043] In some exemplary embodiments of the present disclosure, the rectification module further includes a main board, the transformer and the rectification board are arranged on the main board, and at least part of the rectification board is arranged below the transformer.
[0044] In some exemplary embodiments of the present disclosure, the main board and the rectification board are integrally formed.
[0045] In some exemplary embodiments of the present disclosure, a distributed air gap is provided on the transformer.
[0046] According to a second aspect of the embodiments of the present disclosure, a rectification module is provided, which includes a transformer. The transformer includes: a magnetic core including magnetic columns; a first winding disposed on the magnetic columns; a second winding disposed outside the first winding; wherein the second winding includes a first pin and a second pin disposed opposite to each other; a rectification board including: a circuit board; a plurality of switch element groups arranged along the first direction for rectifying the output current of the second winding, the switch element groups being disposed on the circuit board and including at least one switch element; wherein the first pin and the second pin are row-shaped lead-out pins, and the first pin and the second pin are disposed on the circuit board in a surface mount manner. Along the second direction, the first pin and the second pin are adjacent to the switch element; the first direction and the second direction are perpendicular to each other.
[0047] In some exemplary embodiments of the present disclosure, along the first direction, the first pin and the second pin have the same length.
[0048] According to a third aspect of the embodiments of the present disclosure, a transformer is provided, which includes: a magnetic core, a first winding, and a second winding; the magnetic core includes magnetic columns, the first winding is disposed on the magnetic columns, and the second winding is disposed outside the first winding; wherein comb-shaped lead-out pins are respectively disposed on opposite sides of the second winding, the comb-shaped lead-out pins are arranged along the first direction, and the comb-shaped lead-out pins include at least two comb teeth, and there are comb intervals adjacent to the comb teeth.
[0049] In some exemplary embodiments of the present disclosure, the second winding is a metal sheet or a PCB winding.
[0050] In some exemplary embodiments of the present disclosure, the PCB winding is a flexible PCB winding or a rigid PCB winding.
[0051] In some exemplary embodiments of the present disclosure, the magnetic columns include a middle column and at least two side columns, the first winding is disposed on the middle column, the second winding is disposed on the side columns, and the comb-shaped lead-out pins extend in a direction away from the middle column.
[0052] In some exemplary embodiments of the present disclosure, the second winding is a coil group formed by electrically connecting a plurality of coils, and each coil has opposite side lead-out pins, and the side lead-out pins of the coil group respectively constitute the comb-shaped lead-out pins.
[0053] In some exemplary embodiments of the present disclosure, the second winding includes a first sub-winding and a second sub-winding; the first sub-winding is disposed outside the first winding; the second sub-winding is disposed outside the first sub-winding; the comb-shaped leads are respectively provided on opposite sides of the first sub-winding and the second sub-winding; along the first direction, the teeth of the first sub-winding and the teeth of the second sub-winding are arranged at intervals.
[0054] In some exemplary embodiments of the present disclosure, the leads on opposite sides of the second winding are arranged at intervals along a second direction, forming a first set of comb-shaped leads arranged at intervals, wherein the teeth on the first side of the second winding pass through the spaces between the teeth on the second side of the second winding and extend along a third direction, and the teeth on the second side of the second winding pass through the spaces between the teeth on the first side of the second winding and extend along the third direction; a second set of comb-shaped leads arranged at intervals along the first direction is formed between opposite sides of the second winding, and the teeth of the second set of comb-shaped leads arranged at intervals correspond to the teeth of the first set of comb-shaped leads arranged at intervals; wherein the first direction, the second direction, and the third direction are perpendicular to each other.
[0055] In some exemplary embodiments of the present disclosure, the second winding includes a first sub-winding and a second sub-winding; the first sub-winding and the second sub-winding are oppositely arranged on both sides of the first winding; the comb-shaped leads are respectively provided on opposite sides of the first sub-winding and the second sub-winding; the teeth of the first sub-winding and the teeth of the second sub-winding are respectively arranged in correspondence.
[0056] In some exemplary embodiments of the present disclosure, the second winding further includes a third sub-winding and a fourth sub-winding; the third sub-winding and the fourth sub-winding are respectively arranged oppositely outside the first sub-winding and the second sub-winding; the comb-shaped leads are respectively provided on opposite sides of the third sub-winding and the fourth sub-winding; along the first direction, the teeth of the first sub-winding and the third sub-winding are arranged at intervals, and the teeth of the second sub-winding and the fourth sub-winding are arranged at intervals.
[0057] In some exemplary embodiments of the present disclosure, there are N second windings, and the N second windings are sequentially arranged on the peripheral side of the first winding, and the comb-shaped leads are respectively provided on opposite sides of the N second windings, wherein the teeth of two adjacent second windings among the N second windings are respectively arranged in correspondence.
[0058] In some exemplary embodiments of the present disclosure, the magnetic core includes at least two magnetic posts, and the first winding and the second winding are both arranged on the at least two magnetic posts.
[0059] In some exemplary embodiments of the present disclosure, the magnetic posts extend along the first direction, the second winding includes a main body portion and the comb-shaped lead-out pins, the main body portion includes a first end and a second end oppositely arranged along the first direction, and a third end and a fourth end oppositely arranged, wherein the comb-shaped lead-out pins are connected to the third end and the fourth end, and the main body portion extends along the first direction.
[0060] In some exemplary embodiments of the present disclosure, the second winding includes a plurality of separated windings, each of the separated windings includes at least two oppositely arranged comb teeth, and the comb teeth of the plurality of separated windings are spliced to form the comb-shaped lead-out pins.
[0061] In some exemplary embodiments of the present disclosure, the first winding is disposed on the magnetic posts through a bobbin.
[0062] On the one hand, for the rectification module and the transformer provided by the embodiments of the present disclosure, by designing the lead-out pins connecting the second winding and the rectification board as comb-shaped lead-out pins, the comb-shaped lead-out pins include a plurality of comb teeth and the spaces between the adjacent comb teeth; the comb teeth are arranged along the first direction; meanwhile, in cooperation with the circuit design of the switching element group on the rectification board, the switching elements are arranged adjacent to the comb teeth along the second direction; so that there are gaps between the switching elements, and the gaps can provide a path for the alternating current, that is, a plurality of second lines can be formed in the second direction of the circuit board, enabling the harmonics to have multiple paths to flow through, thereby reducing the influence of the proximity effect between the lines, reducing the current loss on the rectification board, and improving the overall power supply efficiency. On the other hand, by disposing the lead-out pins connecting the second winding and the rectification board on the circuit board in a surface mount manner, the pins of the second winding as a whole are prevented from blocking the alternating current path. Thus, the gaps existing between the switching elements can provide a path for the alternating current, that is, a plurality of second lines can be formed in the second direction of the circuit board, enabling the harmonics to have multiple paths to flow through, thereby reducing the influence of the proximity effect between the lines, reducing the current loss on the rectification board, and improving the overall power supply efficiency.
[0063] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present disclosure. BRIEF DESCRIPTION OF THE DRAWINGS
[0064] The accompanying drawings here are incorporated into the specification and form a part of the specification, showing embodiments consistent with the present disclosure, and are used together with the specification to explain the principles of the present disclosure. Obviously, the accompanying drawings in the following description are only some embodiments of the present disclosure, and those of ordinary skill in the art can obtain other drawings without creative efforts based on these drawings.
[0065] Figure 1A is a schematic structural diagram of the rectification module according to Embodiment 1 of the present disclosure.
[0066] Figure 1B It is the first structural schematic diagram of the transformer according to Embodiment 1 of the present disclosure.
[0067] Figure 1C It is the second structural schematic diagram of the transformer according to Embodiment 1 of the present disclosure.
[0068] Figure 1D It is the first structural schematic diagram of the rectifying plate according to Embodiment 1 of the present disclosure.
[0069] Figure 1D - 1 It is the second structural schematic diagram of the rectifying plate according to Embodiment 1 of the present disclosure.
[0070] Figure 1D - 2 It is the third structural schematic diagram of the rectifying plate according to Embodiment 1 of the present disclosure.
[0071] Figure 1D - 3 It is the fourth structural schematic diagram of the rectifying plate according to Embodiment 1 of the present disclosure.
[0072] Figure 1E It is the third structural schematic diagram of the transformer according to Embodiment 1 of the present disclosure.
[0073] Figure 1F It is the first assembly schematic diagram of the rectifying module according to Embodiment 1 of the present disclosure.
[0074] Figure 1F - 1 It is a structural schematic diagram of a rectifying plate of the rectifying module according to Embodiment 1 of the present disclosure.
[0075] Figure 1G It is a structural schematic diagram of the rectifying module with output terminals according to Embodiment 1 of the present disclosure.
[0076] Figure 1G - 1 is Figure 1G The structural schematic diagram of the partial cross-section of the rectifying module shown, revealing the conductive sheet.
[0077] Figure 1H It is the structural schematic diagram of the second winding according to Embodiment 1 of the present disclosure.
[0078] Figure 1I It is the fourth structural schematic diagram of the transformer according to Embodiment 1 of the present disclosure.
[0079] Figure 2A It is the structural schematic diagram of the rectifying module according to Embodiment 2 of the present disclosure.
[0080] Figure 2B It is the structural schematic diagram of the transformer according to Embodiment 2 of the present disclosure.
[0081] Figure 2C It is the structural schematic diagram of the rectifying plate according to Embodiment 2 of the present disclosure.
[0082] Figure 3AIt is a schematic structural diagram of the rectification module according to Embodiment 3 of the present disclosure.
[0083] Figure 3B It is a schematic structural diagram of the transformer according to Embodiment 3 of the present disclosure.
[0084] Figure 3C It is a first schematic structural diagram of the rectification board according to Embodiment 3 of the present disclosure.
[0085] Figure 3C - 1 Is Figure 3C A schematic structural diagram of the other side of the rectification board shown.
[0086] Figure 3D It is a second schematic structural diagram of the rectification board according to Embodiment 3 of the present disclosure.
[0087] Figure 3D - 1 Is Figure 3D A schematic structural diagram of the other side of the rectification board shown.
[0088] Figure 3E It is a third schematic structural diagram of the rectification board according to Embodiment 3 of the present disclosure.
[0089] Figure 3F It is an assembly schematic diagram of the rectification module according to Embodiment 3 of the present disclosure.
[0090] Figure 3G It is a schematic structural diagram of the rectification module according to Embodiment 3 of the present disclosure with output terminals installed.
[0091] Figure 4A It is a schematic structural diagram of the rectification module according to Embodiment 4 of the present disclosure.
[0092] Figure 4B It is a schematic structural diagram of the transformer according to Embodiment 4 of the present disclosure.
[0093] Figure 4C It is a schematic structural diagram of the rectification board according to Embodiment 4 of the present disclosure.
[0094] Figure 4D It is a schematic diagram of the second winding being unfolded according to Embodiment 4 of the present disclosure.
[0095] Figure 5A It is a schematic structural diagram of the rectification module according to Embodiment 5 of the present disclosure.
[0096] Figure 5B It is a schematic structural diagram of the transformer according to Embodiment 5 of the present disclosure.
[0097] Figure 5C It is a first assembly schematic diagram of the rectification module according to Embodiment 5 of the present disclosure.
[0098] Figure 5D It is a schematic structural diagram of a rectification board of the rectification module according to Embodiment 5 of the present disclosure.
[0099] Figure 6A It is a schematic structural diagram of the rectification module according to Embodiment 6 of the present disclosure.
[0100] Figure 6B It is a schematic structural diagram of the transformer according to Embodiment 6 of the present disclosure.
[0101] Figure 6C It is a schematic assembly diagram of the rectification module according to Embodiment 6 of the present disclosure.
[0102] Figure 7A It is the first schematic structural diagram of the rectification module according to Embodiment 7 of the present disclosure.
[0103] Figure 7B It is the second schematic structural diagram of the rectification module according to Embodiment 7 of the present disclosure.
[0104] Figure 8 It is a schematic structural diagram of the rectification module according to Embodiment 8 of the present disclosure.
[0105] Figure 9A It is a schematic structural diagram of the rectification module according to Embodiment 9 of the present disclosure.
[0106] Figure 9B It is a schematic structural diagram of the second winding according to Embodiment 9 of the present disclosure.
[0107] Figure 10A It is the first schematic structural diagram of the rectification module according to Embodiment 10 of the present disclosure.
[0108] Figure 10B It is the second schematic structural diagram of the rectification module according to Embodiment 10 of the present disclosure.
[0109] Figure 10C It is the third schematic structural diagram of the rectification module according to Embodiment 10 of the present disclosure.
[0110] Figure 11 It is a schematic structural diagram of the transformer according to Embodiment 11 of the present disclosure. Detailed implementation manners
[0111] Example embodiments will now be described more fully with reference to the accompanying drawings. However, the example embodiments can be implemented in various forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art. Like reference numerals in the figures denote like or similar parts, and thus their repeated description will be omitted.
[0112] The features, structures, or characteristics described in this disclosure may be combined in one or more embodiments in any suitable manner. In the following description, numerous specific details are provided to give a thorough understanding of the embodiments of this disclosure. However, those skilled in the art will realize that one or more of the specific details may be omitted in practicing the technical solutions of this disclosure, or other methods, components, devices, steps, etc. may be adopted. In other cases, well-known methods, devices, implementations, or operations are not shown or described in detail to avoid obscuring aspects of this disclosure.
[0113] The accompanying drawings are only schematic diagrams of this disclosure. The same reference numerals in the drawings denote the same or similar parts, and thus repeated descriptions thereof will be omitted. Some of the block diagrams shown in the drawings do not necessarily correspond to physically or logically independent entities. These functional entities may be implemented in software form, or in at least one hardware module or integrated circuit, or in different networks and / or processor devices and / or microcontroller devices.
[0114] In this specification, the terms "a", "an", "the", "said", and "at least one" are used to denote the existence of at least one element / component / etc.; the terms "comprising", "including", and "having" are used to mean an open inclusion and refer to the existence of additional elements / components / etc. in addition to the listed elements / components / etc.; the terms "first", "second", and "third", etc. are only used as labels and are not a limitation on the quantity of their objects; the expressions "A and B are arranged in the first direction" and "A and B are arranged in the second direction", etc. do not mean that A and B must be arranged in a straight line, and there may be a certain deviation or dislocation between A and B in the first direction or the second direction.
[0115] Embodiment 1
[0116] See Figure 1A 、 1B 、1C, 1D, 1D-1, 1D-2, 1D-3, 1E, 1F, 1F-1, 1G, 1G-1, 1H, 1I. Figure 1A is a schematic structural diagram of the rectification module of Embodiment 1 of this disclosure, Figure 1B is a first schematic structural diagram of the transformer of Embodiment 1 of this disclosure, Figure 1C is a second schematic structural diagram of the transformer of Embodiment 1 of this disclosure, Figure 1D is a first schematic structural diagram of the rectification board of Embodiment 1 of this disclosure. Figure 1D - 1 is a second schematic structural diagram of the rectification board of Embodiment 1 of this disclosure. Figure 1D - 2 is a third schematic structural diagram of the rectification board of Embodiment 1 of this disclosure. Figure 1D - 3 is a fourth schematic diagram of the rectification board of Embodiment 1 of this disclosure. Figure 1EIt is the third structural schematic diagram of the transformer in the first embodiment of the present disclosure. Figure 1F It is the first assembly schematic diagram of the rectification module in the first embodiment of the present disclosure. Figure 1F - 1 It is a structural schematic diagram of a rectification plate of the rectification module in the first embodiment of the present disclosure. Figure 1G It is the structural schematic diagram of the rectification module with output terminals in the first embodiment of the present disclosure. Figure 1G - 1 It is Figure 1G It is the structural schematic diagram of a partial cross-section of the shown rectification module exposing the conductive sheet. Figure 1H It is the structural schematic diagram of the second winding in the first embodiment of the present disclosure. Figure 1I It is the fourth structural schematic diagram of the transformer in the first embodiment of the present disclosure.
[0117] As Figure 1A As shown, the rectification module 100 includes: a transformer 110 and a rectification plate 120. Among them, the transformer 110 includes: a magnetic core 113, a first winding 111 and a second winding 112. Among them, the transformer 110 changes the AC voltage through the first winding 111 and the second winding 112. The rectification plate 120 is a circuit board including a plurality of switch element groups ( Figure 1A not shown in the figure). The rectification plate 120 is electrically connected to the transformer 110 and is used to rectify the alternating current of the transformer 110 into direct current. It should be noted that for simplicity, the switch elements on the rectification plate 120 are not shown in the figure, and the rectification plate 120 here is only for illustration. In addition, in other embodiments of this case, a substrate (not shown in the figure) may be provided between the transformer 110 and the rectification plate 120, and through holes for the comb-shaped leads of the second winding 112 to pass through are reserved on the substrate for fixing the second winding 112.
[0118] As Figure 1BAs shown, the transformer 110 includes: a magnetic core 113, a first winding 111, and a second winding 112. The first winding 111 is composed of coils and is used to connect to the input alternating current. The magnetic core 113 includes magnetic posts 118, and the coils constituting the first winding 111 are arranged on the magnetic posts 118. The magnetic core 113 mainly functions as a magnetic conductor. The second winding 112 is arranged outside the first winding 111 and is used to electrically connect to a rectifying plate 120 to input the alternating current output by the transformer 110 into the rectifying plate 120 for rectification. Comb-shaped pins 1121 are respectively arranged on opposite sides of the second winding 112. The comb-shaped pins 1121 are arranged along the first direction X. The comb-shaped pins 1121 include at least two comb teeth 1121A, and there are comb intervals 1121B adjacent to the comb teeth 1121A. The comb-shaped pins 1121 are formed by alternating multiple comb teeth 1121A and comb intervals 1121B, presenting a comb-shaped structure. The transformer 110 is electrically connected to the rectifying plate 120 through the comb teeth 1121A. It should be noted that the shape of the comb-shaped pins 1121 shown in the figure is only an example. In other embodiments, the shape of the comb-shaped pins 1121 is not limited, and as long as it can be electrically connected, it should be considered within the protection scope of this case. In some embodiments of this case, the magnetic posts 118 are cylindrical, and the axial direction of the magnetic posts 118 is the first direction X.
[0119] The so-called opposite sides of the second winding 112 refer to the two ends of the second winding 112, and their specific positions are related to the shape and structure of the second winding 112. For example, Figure 1B the opposite sides of the second winding 112 shown are the opposite sides along the second direction Y, Figure 5A and the opposite sides of the second winding 512 shown are the opposite sides along the third direction Z.
[0120] Please refer to Figure 1B again, where the second winding 112 is U-shaped, and the comb-shaped pins are arranged at the two free ends of the U-shaped second winding 112. In other embodiments of this case, the second winding 112 can also be of other shapes, and this case is not limited thereto.
[0121] In an exemplary embodiment, the second winding 112 can be a metal sheet or a PCB winding. Specifically, the metal sheet includes iron sheets, copper sheets, aluminum sheets, nickel sheets, tungsten sheets, molybdenum sheets, and cobalt sheets, etc., and also includes metal sheets made of various metal alloys, including stainless steel sheets, nickel-based alloy sheets, copper alloy sheets, and aluminum alloy sheets, etc. The PCB winding can be a flexible PCB winding or a rigid PCB winding. For example, in Figure 1B the embodiment shown, the second winding 112 can also be a flexible PCB winding, so as to be bent into a U-shaped winding. And in an embodiment such as Figure 1C shown, the second winding 112 can also be a rigid PCB winding. The Figure 1CIn the illustrated embodiment, except for the different materials used for the second winding 112, other parts have the same structure as the previous embodiment and will not be elaborated here.
[0122] In an exemplary embodiment, as Figure 1B shown, the comb-shaped lead 1121 and the rectifying plate 120 can be welded through vias. In other embodiments of this case, as Figure 1I shown, the comb-shaped lead 1121 and the rectifying plate 120 can also be welded by surface mounting.
[0123] It should be noted that the first direction X, the second direction Y, and the third direction Z referred to in this disclosure are all set based on the circuit board. When the position of the circuit board changes, the first direction X, the second direction Y, and the third direction Z may be different according to different embodiments, as Figure 1A and 1C shown.
[0124] In some embodiments of this case, as Figure 1B and Figure 1H shown, the magnetic post 118 extends along the first direction X, and the second winding 112 includes a main body portion 1122 (such as Figure 1B shown by the dashed box in Figure 1B and 1H ), and a comb-shaped lead 1121 (such as Figure 5A and 6A shown by the dashed box). The main body portion 1122 includes a first end 1122A and a second end 1122B oppositely arranged along the first direction X, and a third end 1122C and a fourth end 1122D oppositely arranged. Among them, the comb-shaped lead 1121 is connected to the third end 1122C and the fourth end 1122D, and the main body portion 1122 extends along the first direction. That is, the extending direction of the main body portion 1122 of the second winding 112 is the same as the extending direction of the magnetic post 118. In an exemplary embodiment, the second winding 112 is integrally formed. In other embodiments of this case, the second winding 112 may include multiple sub-windings. Among them, each sub-winding may include a comb-shaped lead, and each sub-winding may also be integrally formed. At the same time, the arrangement manner of the sub-windings can also be diverse. For example, Figure 2A and 2B shown, the second winding is composed of multiple half-turn windings. In other embodiments of this case, among the multiple sub-windings forming the second winding, each sub-winding may not be a comb-shaped lead. For example, Figure 2A and 2B shown, the second winding is composed of multiple coils, and the leads on both sides of the coil group formed by the multiple coils are respectively comb-shaped leads.
[0125] In an exemplary embodiment, as Figure 1EAs shown, the magnetic core 113 includes at least two magnetic posts. Exemplarily, at least two magnetic posts of the magnetic core 113 are arranged along the second direction Y. The first winding 111 and the second winding 112 are both arranged on the at least two magnetic posts. It should be noted that the so-called magnetic posts herein refer to the magnetic posts on which windings are arranged. For example, in the embodiments shown in Figure 1A , 1B etc., in addition to the magnetic posts on which windings are arranged, there may also be magnetic posts on which no windings are arranged. This case does not limit whether there are magnetic posts on which no windings are arranged, as well as the number and positions of the magnetic posts on which no windings are arranged.
[0126] In an exemplary embodiment, as shown in Figure 1D , the rectifying plate 120 includes: a circuit board 121 and a plurality of switch element groups 122, where the switch element groups 122 are as shown in Figure 1D within the dashed box. The plurality of switch element groups 122 are arranged on the circuit board 121. The plurality of switch element groups 122 are arranged in a row along the first direction X and are used to rectify the output current of the second winding 112. Each switch element group 122 includes at least one switch element 1221.
[0127] Among them, the switch elements 1221 in the same switch element group 122 are arranged along the second direction Y. Also along the second direction Y, the comb teeth 1121A are adjacent to the switch element 1221. On the circuit board 121, a first line P is arranged along the first direction X, and a second line Q is arranged along the second direction Y. At least part of the second line Q is formed between the opposing comb spaces 1121B of the second winding 112. The first line P and the second line Q are respectively electrically connected to some of the switch elements 1221. Among them, the potentials at the connection points of the first line P or the second line Q and the switch elements are the same, and some of the switch elements 1221 are connected to form a rectifying circuit. The first direction X and the second direction Y are perpendicular to each other. It should be noted that the so-called "a and b are arranged along the first direction", "a and b are arranged along the second direction", etc. do not mean that a and b must be arranged in a straight line. Due to process or actual manufacturing requirements, when a and b are arranged along a certain direction, there may be a certain deviation or misalignment between the two in the same direction, and this case is not limited thereto. For example, as shown in Figure 3F , the comb teeth 3121A arranged along the first direction on the circuit board shown are not arranged in a straight line, and there is a certain misalignment between adjacent comb teeth 3121A. Similarly, "a and b are arranged along the first direction", "a and b are arranged along the second direction" can also mean that a and b overlap or do not overlap along a certain direction. For example, as shown in Figure 1D is the case of non-overlap, and as shown in Figure 3D and 3D-1 are the cases of overlap.
[0128] In some embodiments of the present case, along the second direction Y, the teeth 1121A of the comb-shaped leads 1121 on both sides of the second winding 112 are adjacent to the switching elements 1221 of the switching element group 122, and the teeth 1121A of the comb-shaped leads 1121 on both sides of the second winding 112 are on the same side or different sides of the same row of switching elements 1221 in the switching element group 122 along the first direction X. Among them, there may be at least one switching element 1221 between the teeth 1121A of the comb-shaped leads 1121 on both sides of the second winding 112, such as Figure 1D , 1D-1 as shown in FIG. 1D-2. Along the second direction Y, the teeth 1121A of the comb-shaped leads 1121 on both sides of the second winding 112 are arranged in the same gap. The gap mentioned here refers to the gap between different rows of switching elements 1221 in the switching element group 122 or the gap between the switching element 1221 and the edge of the rectifying plate 120. That is, there may be no switching element 1221 between the teeth 1121A of the comb-shaped leads 1121 on both sides of the second winding 112, such as Figure 1D - 3 shown in FIG.
[0129] In an exemplary embodiment, as Figure 1D shown, the rectifying plate 120 is provided with a first line P along the first direction X and a second line Q along the second direction Y; the first line P and the second line Q are respectively electrically connected to some of the switching elements. It should be noted that only one first line P and one second line Q are schematically drawn in the figure. In fact, it can be understood that the first line P and the second line Q can be provided between different switching tubes. Among them, the first line P can be used as a power path, and the second line Q can be used as a harmonic path. Because of the existence of the second line Q, the harmonics can flow through multiple paths, thereby reducing the influence of the proximity effect between the lines, reducing the current loss on the rectifying plate, and improving the overall power supply efficiency. As Figure 1A - 1D shown, the second line Q is formed between two comb spaces 1121B arranged oppositely along the second direction Y.
[0130] In an exemplary embodiment, as Figure 1DAs shown, any one of the switch element groups 122 includes four switch elements 1221, namely a first switch element 1221A, a second switch element 1221B, a third switch element 1221C, and a fourth switch element 1221D. The first switch element 1221A, the second switch element 1221B, the third switch element 1221C, and the fourth switch element 1221D are arranged along the second direction Y. Two comb teeth 1121A of the comb-shaped pins 1121 provided on opposite sides of the second winding 112 are respectively disposed between the first switch element 1221A and the second switch element 1221B, and between the third switch element 1221C and the fourth switch element 1221D. The second winding 112 inputs an alternating current into the rectification circuit formed by the switch element group 122 through the two correspondingly arranged comb teeth 1121A for rectification. The so-called corresponding arrangement means that, in terms of space, multiple comb teeth between the same or different windings correspond one by one, such as Figure 1B and 1D shown, for the pins 1121 of the same second winding 112, along the second direction Y, the adjacent comb teeth of the same switch element group correspond to each other. As shown in 6B, the comb teeth of different first sub-windings 612A and second sub-windings 612B correspond to each other. And due to process or actual manufacturing requirements, the so-called corresponding arrangement of the comb teeth does not mean that the corresponding comb teeth must be flush, and there can also be a certain misalignment between the corresponding comb teeth, such as Figure 2C shown, and this case is not limited thereto. In other embodiments of this case, such as Figure 1D - 3 shown, any one of the switch element groups 122 includes four switch elements 1221, namely a first switch element 1221A, a second switch element 1221B, a third switch element 1221C, and a fourth switch element 1221D. The first switch element 1221A, the second switch element 1221B, the third switch element 1221C, and the fourth switch element 1221D are arranged along the second direction Y. Two comb teeth 1121A of the comb-shaped pins 1121 provided on opposite sides of the second winding 112 are both disposed between the second switch element 1221B and the third switch element 1221C. Of course, this case is not limited thereto, and the two comb teeth 1121A of the comb-shaped pins 1121 provided on opposite sides of the second winding 112 can also be disposed between other different switch elements 1221 or in the gap between the switch element 1221 and the edge of the rectification plate 120.
[0131] In an exemplary embodiment, such as Figure 1DAs shown, each switching element 1221 in the switching element group 122 forms a rectifier circuit with the first line P and the second line Q according to a bridge rectifier circuit. Four switches of the same switching element group 122 constitute a switching unit of a full-bridge rectifier circuit. Among them, the bridge rectifier circuit is a rectifier circuit well-known to those skilled in the art, and its specific circuit structure will not be elaborated here. Those skilled in the art using other rectifier circuit structures well-known in the art to connect the circuit of the switching element group 122 should also be within the protection scope of this disclosure.
[0132] Figure 1D - 1 and Figure 1D The difference from the embodiment shown is that the positions of the teeth 1121A of the comb-shaped leads 1121 on both sides of the second winding 112 are different. Among them, along the second direction Y, there is only one switching element 1221 between the teeth 1121A of the comb-shaped leads 1121 on both sides of the second winding 112. Figure 1D - 2 and Figure 1D The difference from the embodiment shown is that the positions of the teeth 1121A of the comb-shaped leads 1121 on both sides of the second winding 112 are different. Among them, along the second direction Y, there are three switching elements 1221 between the teeth 1121A of the comb-shaped leads 1121 on both sides of the second winding 112. In other embodiments of this case, the number of switching elements 1221 between the teeth 1121A of the comb-shaped leads 1121 on both sides of the second winding 112 along the second direction Y can be flexibly adjusted according to actual needs.
[0133] In an exemplary embodiment, along the first direction X, at least one row of the switching elements 1221 (such as Figure 1D the first switching element 1221A shown) is directly electrically connected to the comb-shaped lead 1121. That is, the switching element 1221 and the comb-shaped lead 1121 can be directly electrically connected without passing through other components such as capacitors and resistors.
[0134] In an exemplary embodiment, on the circuit board 121, the multiple switching element groups 122 can be electrically connected in series or in parallel. Some of the switching elements of each switching element group 122 are also electrically connected through the aforementioned first line P and second line Q. Among them, the potentials at the connection points of the first line P or the second line Q and the switching elements are the same.
[0135] Figure 1F is a first assembly schematic diagram of the rectification module according to Embodiment 1 of the present disclosure. Figure 1F - 1 is a schematic diagram of a rectification board structure of the rectification module according to Embodiment 1 of the present disclosure. The transformer 110 and the rectification board 120 are assembled into the rectification module 100 as shown. Among them, each switching element group 122 is located on the side close to the transformer 110, as Figure 1F - 1 shown.
[0136] In an exemplary embodiment, at least one output capacitor bank 125 is further provided on the circuit board 121, as Figure 1F shown by the dashed box. The output capacitor banks 125 are arranged along the second direction Y. Inside the output capacitor bank 125, a plurality of output capacitors are included. The output capacitors within the same output capacitor bank 125 are arranged along the first direction X. The switch element groups 122 are connected to the output terminals through the output capacitor bank 125, and the rectified current is output to the load through the output terminals.
[0137] In an exemplary embodiment, on the surface of the circuit board 121 where the switch element group 122 is provided, at least two output capacitor banks 125 are included. Among them, along the second direction Y, at least two output capacitor banks 125 are adjacent to the switch elements 1221 of the switch element group 122. It should be understood that at least two output capacitor banks 125 can be arranged together between two rows of switch elements, or respectively adjacent to the switch elements in different rows. As Figure 1F - 1 shown, two rows of switch elements 1221 are included between at least two output capacitor banks 125. In other embodiments of this case, at least two output capacitor banks 125 may not include switch elements 1221, or may include one row, three rows, four rows, etc. of switch elements 1221. This case is not limited thereto. In addition, usually on the surface of the circuit board 121 where the switch element group 122 is not provided, output capacitor banks 125 corresponding to the other surface are also provided. It should be understood that the position of the output capacitor bank is not limited thereto. In other embodiments, the output capacitor banks provided on the circuit board 121 can also be all arranged on the surface where the switch element group 122 is not provided.
[0138] In an exemplary embodiment, as Figure 1D shown, a plurality of driving resistors 1222 are further provided on the circuit board 121. The plurality of driving resistors 1222 are adjacent to the corresponding switch elements 1221 and are used to turn on the corresponding switch elements 1221. The plurality of driving resistors 1222 are arranged along the first direction X or the second direction Y. In this embodiment, the driving resistors 1222 and the switch elements 1221 are in one-to-one correspondence. In other embodiments of this case, one driving resistor 1222 can be connected to a plurality of switch elements 1221. This case is not limited thereto.
[0139] In an exemplary embodiment, as Figure 1G shown, an output terminal 123 is further provided on the circuit board 121. The rectifying board 120 is connected to the output terminal 123 through a conductive sheet 124, so as to be electrically connected to an external device. Thus, the alternating current output by the transformer 110 in the present disclosure does not need to be transmitted to the external device through the main board 127 after being rectified by the switch element group 122. Figure 1G - 1It is a schematic structural diagram of a partial cross-section of the conductive sheet 124 in this embodiment. As shown in the dashed box in the figure, the conductive sheet 124 is directly electrically connected to the output terminal 123. Through the design of this output terminal 123, the transmission path of the output signal of the large current is shortened, and the energy loss of the output signal during transmission is effectively reduced. In some embodiments of this case, the conductive sheet 124 can be a copper busbar. There can be many implementation manners for the structure of the conductive sheet 124 connected between the rectifying plate 120 and the output terminal 123. The above Figure 1G shows a schematic implementation structure. Those skilled in the art should consider the structures of the conductive sheet 124 designed according to actual structural requirements to be within the protection scope of this disclosure.
[0140] It should be understood that Figure 1G in, there are two rectifying plates 120, which are respectively arranged on both sides of the transformer 110 and are perpendicular to the main board 127. In some other embodiments of this application, there can also be only one rectifying plate 120, and at least a part of the rectifying plate 120 is arranged below the transformer 110. Further, the main board 127 and the rectifying plate 120 can be integrally formed, that is, the main board 127 and the rectifying plate 120 are the same board, and the rectifying plate 120 is an area on the main board 127.
[0141] For the rectifying module and the transformer provided by the embodiments of this disclosure, by designing the lead-out pins connecting the second winding and the rectifying plate as comb-shaped lead-out pins, the comb-shaped lead-out pins include a plurality of comb teeth and combs adjacent to the comb teeth. The comb teeth are arranged along the first direction. At the same time, in cooperation with the circuit design of the switching element group on the rectifying plate, the respective switching elements of the same switching element group are arranged along the second direction perpendicular to the comb teeth direction. This forms a first line P along the first direction and a second line Q along the second direction on the rectifying plate. By leaving a gap between the switching elements of adjacent switching element groups, a path is provided for the alternating current, thereby reducing the proximity effect between the lines, reducing the current loss on the rectifying plate, and improving the overall power supply efficiency.
[0142] Embodiment 2
[0143] See Figure 2A 、 2B and 2C, Figure 2A which is a schematic structural diagram of the rectifying module of the second embodiment of this disclosure, Figure 2B which is a schematic structural diagram of the transformer of the second embodiment of this disclosure. Figure 2C which is a schematic structural diagram of the rectifying plate of the second embodiment of this disclosure. The difference between this second embodiment and the foregoing first embodiment lies in the structure of the second winding of the transformer. Other parts are similar to those in the first embodiment and will not be repeated here.
[0144] As Figure 2AAs shown, the rectification module 200 includes a transformer 210 and a rectification board 220. Among them, the transformer 210 includes a magnetic core 213, a first winding 211, and a second winding 212. The rectification board 220 is a circuit board including a plurality of switch element groups. The rectification board 220 is electrically connected to the transformer 210. It should be noted that, for simplicity, the switch elements on the rectification board 220 are not shown in the figure, and the rectification board 220 here is only for illustration. Additionally, in other embodiments of this case, a substrate (not shown in the figure) may be provided between the transformer 210 and the rectification board 220, and through holes for the comb-shaped leads of the second winding 212 to pass through are reserved on the substrate for fixing the second winding 212.
[0145] As Figure 2B shown, the transformer 210 includes a magnetic core 213, a first winding 211, and a second winding 212. The first winding 211 is composed of coils and is used to access the input alternating current. The magnetic core 213 includes magnetic columns, and the coils constituting the first winding 211 are arranged on the magnetic columns. The magnetic core 213 mainly plays a role in guiding magnetic flux. The second winding 212 is a coil group composed of a plurality of coils connected in parallel. Each coil has two opposite side leads. The two side leads of each parallel coil respectively constitute the comb-shaped leads 2121 of the second winding 212 (as shown by the dashed box in the figure). The comb-shaped leads 2121 of each coil are arranged along the first direction X. The transformer 210 is electrically connected to the rectification board 220 through the comb-shaped leads 2121. In other embodiments of this case, the multiple coils of the second winding 212 may also be connected in series with each other to form a coil group, and this case is not limited thereto.
[0146] The so-called corresponding setting means that in space, multiple comb teeth between the same or different windings correspond one by one, for example, they are correspondingly arranged along the second direction Y. However, due to process or actual manufacturing requirements, the so-called comb tooth corresponding setting does not mean that the corresponding comb teeth must be flush, as Figure 2C shown. Since the coils constituting the second winding 212 are multi-turn coils, there is a certain displacement between its two leads 2121A along the first direction X. Therefore, the second line Q (not shown in the figure) arranged along the second direction Y is not necessarily parallel to the second direction Y, as long as it is formed between the relatively arranged combs of the second winding 212.
[0147] Embodiment Three
[0148] See Figure 3A 、 3B 、3C, 3C-1, 3D, 3D-1, 3E, 3F, 3G, Figure 3A is a schematic structural diagram of the rectification module of the third embodiment of the present disclosure, Figure 3B is a schematic structural diagram of the transformer of the third embodiment of the present disclosure, Figure 3C is a first schematic structural diagram of the rectification board of the third embodiment of the present disclosure,Figure 3C - 1 is Figure 3C a schematic structural view of the other side of the rectifying plate shown Figure 3D is the second schematic structural view of the rectifying plate of the third embodiment of the present disclosure Figure 3D - 1 is Figure 3D a schematic structural view of the other side of the rectifying plate shown Figure 3E is the third schematic structural view of the rectifying plate of the third embodiment of the present disclosure Figure 3F is a schematic assembly view of the rectifying module of the third embodiment of the present disclosure Figure 3G is a schematic structural view of the rectifying module of the third embodiment of the present disclosure with output terminals installed. The difference between the third embodiment and the foregoing first embodiment lies in the structure of the second winding of the transformer and the layout structure of the switching element group in the corresponding rectifying plate. Other parts are similar to those in the first embodiment and will not be repeated here.
[0149] As Figure 3A shown, the rectifying module 300 includes: a transformer 310 and a rectifying plate 320. Among them, the transformer 310 includes: a magnetic core 313, a first winding 311, and a second winding 312. The rectifying plate 320 is a circuit board including a plurality of switching element groups. The rectifying plate 320 is electrically connected to the transformer 310. It should be noted that for simplicity, the switching elements on the rectifying plate 320 are not shown in the figure, and the rectifying plate 320 here is only used for illustration. Additionally, in other embodiments of this case, a substrate (not shown in the figure) may be provided between the transformer 310 and the rectifying plate 320, and through holes for the comb-shaped leads of the second winding 312 to pass through are reserved on the substrate for fixing the second winding 312. Figure 3F is a schematic assembly view of the rectifying module of the third embodiment of the present disclosure, and the transformer 310 and the rectifying plate 320 are assembled into the rectifying module 300 as shown.
[0150] As Figure 3B and 3CAs shown, the transformer 310 includes: a magnetic core 313, a first winding 311, and a second winding 312. The first winding 311 is composed of coils and is used to connect to the input alternating current. The magnetic core 313 includes magnetic columns, and the coils constituting the first winding 311 are arranged on the magnetic columns. The magnetic core 313 mainly plays a role in guiding magnetic flux. The second winding 312 includes a first sub-winding 312A and a second sub-winding 312B. The first sub-winding 312A is arranged outside the first winding 311. The second sub-winding 312B is arranged outside the first sub-winding 312A. Comb-shaped leads 3121 of the second winding 312 are respectively arranged on opposite sides of the first sub-winding 312A and the second sub-winding 312B. The comb-shaped lead 3121 includes comb teeth 3121A and combs 3121B adjacent to the comb teeth 3121A. The comb-shaped lead 3121 is arranged along the first direction X. Among them, taking the first sub-winding 321A as an example, the comb-shaped lead 3121 includes at least two comb teeth 3121A', and combs 3121B' are arranged adjacent to the comb teeth 3121A'. It should be noted here that the combs 3121B' are adjacent to the comb teeth 3121A', and the combs 3121B' are not necessarily between two comb teeth 3121A'. For example Figure 3B the comb teeth 3121A' and combs 3121B' at the edge of the comb-shaped lead in Figure 3B . The second sub-winding 321B is similar to the first sub-winding 321A and will not be described in detail here. The comb teeth 3121A' of the first sub-winding 312A and the comb teeth 3121A'' of the second sub-winding 312B are arranged at intervals. The so-called arrangement at intervals means that the comb teeth 3121A' of the first sub-winding 312A are correspondingly arranged with the combs 3121B'' of the second sub-winding 312B, and the comb teeth 3121A'' of the second sub-winding 312B are correspondingly arranged with the combs 3121B' of the first sub-winding 312A. At least part of a second circuit Q is formed between the combs arranged oppositely along the second direction Y of the second winding 312. Among them, the second circuit Q is arranged on the circuit board 312. Specifically, the second circuit Q is formed between the oppositely arranged combs 3121B' of the first sub-winding 312A, or between the oppositely arranged combs 3121B'' of the second sub-winding 312B. Among them, the comb teeth 3121A' of the first sub-winding 312A and the combs 3121B'' of the second sub-winding 312B may be completely staggered or partially overlapped. As long as there is an electrically connected channel formed between the corresponding comb teeth 3121A' or 3121A'' along the second direction Y, that is, the second circuit Q through which current harmonics flow, it should be regarded as within the protection scope of the present disclosure. The transformer 310 is electrically connected to the rectifying board 320 through the comb teeth 3121A' of the first sub-winding 312A and the comb teeth 3121A'' of the second sub-winding 312B.
[0151] In an exemplary embodiment, as Figure 3C and 3C-1As shown, the rectifier board 320 includes: a circuit board 321 and a plurality of switch element groups 322. The circuit board 321 includes a first surface 321A and a second surface 321B that are arranged opposite to each other. The plurality of switch element groups 322 are arranged on the circuit board 321. The plurality of switch element groups 322 are arranged along the first direction X, and are used to rectify the output current of the second winding 312.
[0152] Wherein, the same switch element group 322 includes a first switch element 3221A and a second switch element 3221B. The first switch element 3221A is located on the first surface 321A of the circuit board 321. The second switch element 3221B is located on the second surface 321B of the circuit board 321. The first switch element 3221A and the second switch element 3221B do not overlap along the second direction Y, and are arranged along the first direction X, that is, they are staggered and spaced. Wherein, along the first direction, the first switch element 3221A and the second switch element 3221B can be completely staggered or partially overlapped, as long as the corresponding comb teeth 3121A can be staggered, they should be considered within the protection scope of the present disclosure. Along the second direction Y, the comb-type pins 3121 on both sides of the first sub-winding 312A and the second sub-winding 312B are respectively located on the outside of the first switch element 3221A and the second switch element 3221B, and are electrically connected to the rectifier plate 320 through the correspondingly arranged comb teeth 3121A. On the circuit board 321, a first line P is arranged along the first direction X, and a second line Q is arranged along the second direction Y. The first line P and the second line Q are electrically connected to part of the first switch element 3221A and the second switch element 3221B respectively, and the switch elements are connected to form a rectifier circuit, wherein the potential at the connection point between the first line P or the second line Q and the switch element is the same. The first direction X and the second direction Y are perpendicular to each other. And, Figure 3C In the illustrated embodiment, one first switch element 3221A or one second switch element 3221B may correspond to a plurality of comb teeth 3121A′ and 3121A″.
[0153] It is understandable that in other embodiments of the present case, when the same switch element group 322 includes more than two switch elements, it is only necessary to ensure that there is at least one switch element on each side of the circuit board 321 .
[0154] In an exemplary embodiment, if Figure 3D and 3D-1 As shown, the rectifier board 320 includes: a circuit board 321 and a plurality of switch element groups 322. The circuit board 321 includes a first surface 321A and a second surface 321B that are arranged opposite to each other. The plurality of switch element groups 322 are arranged on the circuit board 321. The plurality of switch element groups 322 are arranged along the first direction X, and are used to rectify the output current of the second winding 312.
[0155] Among them, the same switching element group 322 includes a first switching element 3221A and a second switching element 3221B. The first switching element 3221A is located on the first surface 321A of the circuit board 321. The second switching element 3221B is located on the second surface 321B of the circuit board 321. The first switching element 3221A and the second switching element 3221B at least partially overlap along the second direction Y and are arranged at intervals along the first direction X. For Figure 3D example, the first switching element 3221A and the second switching element 3221B completely overlap along the second direction Y. However, in other embodiments of this case, the first switching element 3221A and the second switching element 3221B may also have a certain misalignment along the second direction Y, and this case is not limited thereto. Along the second direction Y, the comb-shaped leads 3121 on both sides of the first sub-winding 312A and the second sub-winding 312B are respectively located outside the first switching element 3221A and the second switching element 3221B and are electrically connected to the rectifying plate 320 through the corresponding comb teeth 3121A. On the circuit board 321, a first line P is arranged along the first direction X, and a second line Q is arranged along the second direction Y. The first line P and the second line Q are respectively electrically connected to some of the first switching elements 3221A and the second switching elements 3221B to connect each switching element to form a rectifying circuit, wherein the potentials at the connection points of the first line P or the second line Q and the switching elements are the same. Among them, the first direction X and the second direction Y are perpendicular to each other.
[0156] It should be noted that in some embodiments of this case, Figure 3D and 3D-1 in, the switching element group 322 may not be centered in the second direction Y of the circuit board 321 to reserve a position for a capacitor (not shown in the figure) provided on the circuit board 321.
[0157] In an exemplary embodiment, as Figure 3E in, the rectifying plate 320 includes: a circuit board 321 and a plurality of switching element groups 322. The plurality of switching element groups 322 are arranged on the same surface of the circuit board 321. The plurality of switching element groups 322 are arranged along the first direction X and are used to rectify the output current of the second winding 312.
[0158] Wherein, the same switch element group 322 includes a first switch element 3221A and a second switch element 3221B. The first switch element 3221A and the second switch element 3221B are located on the same surface of the circuit board 321. The first switch element 3221A and the second switch element 3221B do not overlap along the second direction Y, and are arranged along the first direction X, that is, they are staggered and spaced. Wherein, along the first direction, the first switch element 3221A and the second switch element 3221B can be completely staggered or partially overlapped, as long as the corresponding comb teeth 3121A can be staggered, they should be considered within the protection scope of the present disclosure. Along the second direction Y, the comb-type pins 3121 on both sides of the first sub-winding 312A and the second sub-winding 312B are respectively located on the outside of the first switch element 3221A and the second switch element 3221B, and are electrically connected to the rectifier plate 320 through the correspondingly arranged comb teeth 3121A. On the circuit board 321, a first line P is arranged along the first direction X, and a second line Q is arranged along the second direction Y. The first line P and the second line Q are electrically connected to part of the first switch element 3221A and the second switch element 3221B respectively, and the switch elements are connected to form a rectifier circuit, wherein the potential at the connection point between the first line P or the second line Q and the switch element is the same. The first direction X and the second direction Y are perpendicular to each other. And Figure 3C Similar, in Figure 3E In the illustrated embodiment, one first switch element 3221A or one second switch element 3221B may correspond to a plurality of comb teeth 3121A′ and 3121A″.
[0159] In an exemplary embodiment, when the first switch element 3221A and the second switch element 3221B are arranged on different surfaces of the rectifier plate 320, the rectifier plate 320 further includes at least a first output capacitor group and a second output capacitor group, the first output capacitor group is arranged along the second direction Y with the first switch element 3221A on the first surface, and the second output capacitor group is arranged along the second direction Y with the second switch element 3221B on the second surface, such as Figure 3F 325. In some other exemplary embodiments, when the first switch element 3221A and the second switch element 3221B are arranged on the same surface of the rectifier plate 320, the rectifier plate 320 further includes at least two output capacitor groups, which can be arranged on the same surface of the rectifier plate 320 along the second direction Y with the switch element group, or arranged on the side of the rectifier plate 320 where the switch element group is not arranged. It should be understood that the arrangement of the output capacitor groups is not limited to this.
[0160] Figure 3G is a schematic diagram of the structure of the rectifier module equipped with output terminals according to the third embodiment of the present disclosure, and Figure 1GThe differences between the illustrated embodiments lie in the structure of the conductive sheet 124, the structure of the second winding of the transformer, and the layout structure of the switch element group in the corresponding rectifying plate. The other parts are similar to those of Figure 1G the illustrated embodiment and will not be repeated here. There can be many implementation manners for the structure of the conductive sheet 124 connected between the rectifying plate 120 and the output terminal 123. The above Figure 3G is a schematic implementation structure. Those skilled in the art should consider the structure of the conductive sheet 124 designed according to the actual structural requirements as falling within the protection scope of the present disclosure.
[0161] In the exemplary embodiment, as Figure 3C and 3D shown, each switch element 3221 in the switch element group 322 forms a rectifying circuit by the first line P and the second line Q according to the center-tapped rectifying circuit. Two switches of the same switch element group 322 form a switch unit of a center-tapped rectifying circuit. Among them, the center-tapped rectifying circuit is a rectifying circuit well-known to those skilled in the art, and its specific circuit structure will not be elaborated here. Those skilled in the art should also consider the circuit connection of the switch element group 322 using other rectifying circuit structures well-known in the art as falling within the protection scope of the present disclosure.
[0162] Embodiment 4
[0163] Refer to Figure 4A 、 4B and 4C and 4D. Figure 4A FIG. 4A is a schematic structural diagram of the rectifying module of Embodiment 4 of the present disclosure. Figure 4B FIG. 4B is a schematic structural diagram of the transformer of Embodiment 4 of the present disclosure. Figure 4C FIG. 4C is a schematic structural diagram of the rectifying plate of Embodiment 4 of the present disclosure. Figure 4D FIG. 4D is a schematic diagram of the unfolded second winding of Embodiment 4 of the present disclosure. The difference between this Embodiment 4 and the foregoing Embodiment 1 lies in the structure of the second winding of the transformer and the layout structure of the switch element group in the corresponding rectifying plate. The other parts are similar to those of Embodiment 1 and will not be repeated here.
[0164] As Figure 4A shown, the rectifying module 400 includes: a transformer 410 and a rectifying plate 420. Among them, the transformer 410 includes: a magnetic core 413, a first winding 411, and a second winding 412. The rectifying plate 420 is a circuit board including a plurality of switch element groups. The rectifying plate 420 is electrically connected to the transformer 410.
[0165] As Figure 4BAs shown, the transformer 410 includes: a magnetic core 413, a first winding 411, and a second winding 412. The first winding 411 is composed of coils and is used to connect to the input alternating current. The magnetic core 413 includes magnetic columns, and the coils constituting the first winding 411 are arranged on the magnetic columns. The magnetic core 413 mainly plays a role in guiding magnetic flux. On opposite sides of the second winding along the second direction Y, a first set of spaced-apart comb-shaped leads 4121 is formed. The first set of spaced-apart comb-shaped leads 4121 includes two rows of comb-shaped leads, and each row of comb-shaped leads is arranged along the first direction X. Among them, each row of comb-shaped leads of the first set of spaced-apart comb-shaped leads 4121 includes at least two comb teeth 4121A, and a space 4121B is arranged adjacent to the comb teeth 4121A. Among them, the comb teeth 4121A on the first side of the second winding pass through the space 4121B on the second side of the second winding and extend along the third direction Z. The comb teeth 4121A on the second side of the second winding pass through the space 4121B on the first side of the second winding and extend along the third direction Z. In addition to the above-mentioned first set of spaced-apart comb-shaped leads 4121, a second set of spaced-apart comb-shaped leads 4122 along the first direction X is formed between the first side and the second side of the second winding. Among them, the second set of spaced-apart comb-shaped leads 4122 may include two rows of comb-shaped leads along the second direction Y, or may be arranged only along the first direction X, as Figure 4C shown, but in fact, it has the same function as the two rows of comb-shaped leads and the same number of comb teeth, only the arrangement positions of the two rows of comb-shaped leads have a deviation in the second direction, as Figure 4CThe middle comb teeth 4122A include two types, diagonal shading and dotted-line shading, corresponding to two rows of comb-shaped pins respectively. Therefore, for the convenience of description, this situation is also referred to as two rows of comb-shaped pins. The second group of spaced-apart comb-shaped pins 4122 are arranged along the first direction X. Among them, each row of the comb-shaped pins of the second group of spaced-apart comb-shaped pins 4122 includes at least two comb teeth 4122A, and a comb gap 4122B is arranged adjacent to the comb teeth 4122A. The comb teeth 4122A in the second group of spaced-apart comb-shaped pins 4122 are arranged corresponding to the comb teeth 4121A in the first group of spaced-apart comb-shaped pins 4121. Among them, the first direction X, the second direction Y, and the third direction Z are perpendicular to each other in pairs. The transformer 410 is electrically connected to the rectifying plate 420 through the comb teeth 4121A in the first group of spaced-apart comb-shaped pins 4121 and the comb teeth 4122A in the second group of spaced-apart comb-shaped pins 4122. The so-called first group of spaced-apart comb-shaped pins or the second group of spaced-apart comb-shaped pins means that in each group of comb-shaped pins, the comb teeth of one row in the two rows of comb-shaped pins correspond to the comb gaps of the other row. The so-called that the comb teeth 4122A in the second group of spaced-apart comb-shaped pins 4122 are arranged corresponding to the comb teeth 4121A in the first group of spaced-apart comb-shaped pins 4121 means that the comb teeth of one row of the first group of spaced-apart comb-shaped pins 4121 correspond to the comb teeth of one row of the second group of spaced-apart comb-shaped pins 4122, as Figure 4A - 4C shown. Among them, the second group of spaced-apart comb-shaped pins is used to form the center tap of the center-tapped rectifier transformer.
[0166] As Figure 4D shown, the second winding 412 is, for example, a metal sheet. The opposite sides of the metal sheet are the first side and the second side of the second winding 412 respectively, and a first group of spaced-apart comb-shaped pins 4121 are arranged on both sides respectively, which includes comb teeth 4121A and a comb gap 4121B arranged adjacent to the comb teeth 4121A. The first group of spaced-apart comb-shaped pins 4121 on both sides are arranged staggeredly, so that the comb teeth 4121A on the first side can pass through the comb gap 4121B on the second side; the comb teeth 4121A on the second side can pass through the comb gap 4121B on the first side. Between the opposite sides of the second winding 412, for example, in the middle of the metal sheet, a second group of spaced-apart comb-shaped pins 4122 are also arranged along the first direction X. Each row of the comb-shaped pins of the second group of spaced-apart comb-shaped pins 4122 includes at least two comb teeth 4122A, and a comb gap 4122B is arranged adjacent to the comb teeth 4122A. The comb teeth 4122A in the second group of spaced-apart comb-shaped pins 4122 are arranged corresponding to the comb teeth 4121A in the first group of spaced-apart comb-shaped pins 4121.
[0167] As Figure 4CAs shown, the rectifying board 420 includes: a circuit board 421 and a plurality of switch element groups 422. The plurality of switch element groups 422 are arranged on the circuit board 421. The plurality of switch element groups 422 are arranged along the first direction X and are used for rectifying the output current of the second winding 412.
[0168] Among them, the same switch element group 422 includes a first switch element 4221A and a second switch element 4221B. Among them, along the second direction Y, the teeth 4121A on the first side and the second side of the first set of spaced-apart comb-shaped leads 4121 of the second winding are respectively located outside the first switch element 4221A and the second switch element 4221B. Similarly, along the second direction Y, the teeth 4122A of the second set of spaced-apart comb-shaped leads 4122 of the second winding are located between the first switch element 4221A and the second switch element 4221B. The second winding 412 is electrically connected to the rectifying board 420 through the above-mentioned teeth 4121A and 4122A. On the circuit board 421, a first line P is arranged along the first direction X, and a second line Q is arranged along the second direction Y. The first line P and the second line Q are respectively electrically connected to some of the first switch elements 4221A and some of the second switch elements 4221B to form a rectifying circuit by connecting each switch element. Among them, the potentials at the connection points of the first line P or the second line Q and the switch elements are the same. The first direction X and the second direction Y are perpendicular to each other.
[0169] Embodiment Five
[0170] See Figure 5A 、 5B 、5C, 5D, Figure 5A are schematic structural diagrams of the rectifying module according to Embodiment Five of the present disclosure, Figure 5B is a schematic structural diagram of the transformer according to Embodiment Five of the present disclosure. Figure 5C is a first schematic assembly diagram of the rectifying module according to Embodiment Five of the present disclosure. Figure 5D is a schematic structural diagram of a rectifying board of the rectifying module according to Embodiment Five of the present disclosure. The difference between this Embodiment Five and the foregoing Embodiment One lies in the structure of the second winding of the transformer. Other parts are similar to those in Embodiment One and will not be repeated here.
[0171] As Figure 5A shown, the rectifying module 500 includes: a transformer 510 and a rectifying board 520. Among them, the transformer 510 includes: a magnetic core 513, a first winding 511, and a second winding 512. The rectifying board 520 is a circuit board including a plurality of switch element groups. The rectifying board 520 is electrically connected to the transformer 510. Figure 5C is a first schematic assembly diagram of the rectifying module according to Embodiment Five of the present disclosure. The transformer 510 and the rectifying board 520 are assembled into the rectifying module 500 as shown.
[0172] As shown Figure 5B in the figure, the transformer 510 includes a magnetic core 513, a first winding 511, and a second winding 512. The second winding 512 includes a first sub-winding 512A and a second sub-winding 512B. The first sub-winding 512A and the second sub-winding 512B are oppositely arranged on both sides of the first winding 511. Comb-shaped leads 5121 are respectively provided on the opposite sides of the first sub-winding 512A and the second sub-winding 512B. The comb-shaped leads 5121 are arranged along the first direction X. The comb-shaped leads 5121 include at least two comb teeth 5121A, and a space 5121B is adjacent to the comb teeth 5121A. The comb teeth 5121A of the first sub-winding 512A and the second sub-winding 512B are correspondingly arranged. The transformer 510 is electrically connected to the rectifying plate 520 through the comb teeth 5121A of the first sub-winding 512A and the second sub-winding 512B.
[0173] Among them, the rectifying plate 520 includes a first circuit board 521A and a second circuit board 521B. The comb teeth 5121A of the comb-shaped leads 5121 on one side of the first sub-winding 512A and the second sub-winding 512B are electrically connected to the first circuit board 521A. The comb teeth 5121A of the comb-shaped leads 5121 on the other side of the first sub-winding 512A and the second sub-winding 512B are electrically connected to the second circuit board 521B. Among them, the layout of the switching tubes on the first circuit board 521A and the second circuit board 521B is Figure 1D similar, which will not be elaborated here.
[0174] As shown Figure 5C and Figure 5D in the figure, at least two output capacitor groups 525 are included on the circuit board. Among them, along the second direction Y, at least two output capacitor groups 525 are adjacent to the switching elements 5221 of the switching element group, and there are two rows of switching elements 5221 between at least two output capacitor groups 525. In other embodiments of this case, at least two output capacitor groups 525 may not include switching elements 5221, or may include one row, three rows, four rows, etc. of switching elements 5221. This case is not limited thereto.
[0175] Embodiment Six
[0176] Refer to Figure 6A and 6B 6C. Figure 6A FIG. is a schematic structural diagram of the rectifying module of Embodiment Six of the present disclosure. Figure 6B FIG. is a schematic structural diagram of the transformer of Embodiment Six of the present disclosure. Figure 6C FIG. is an assembly schematic diagram of the rectifying module of Embodiment Six of the present disclosure. The difference between Embodiment Six and the foregoing Embodiment Three lies in the structure of the second winding of the transformer. Other parts are similar to those in Embodiment Three and will not be repeated here.
[0177] As Figure 6A shown, the rectification module 600 includes a transformer 610 and a rectification board 620. Among them, the transformer 610 includes a magnetic core 613, a first winding 611, and a second winding 612. The rectification board 620 is a circuit board including a plurality of switch element groups. The rectification board 620 is electrically connected to the transformer 610.
[0178] Figure 6C is an assembly schematic diagram of the rectification module according to the sixth embodiment of the present disclosure. The transformer 610 and the rectification board 620 are assembled into the rectification module 600 as shown. As Figure 6C shown, at least one output capacitor group 625 is included on the circuit board. Among them, along the second direction Y, at least one output capacitor group 625 is adjacent to the switch element 6221 of the switch element group.
[0179] As Figure 6B shown, the transformer 610 includes a magnetic core 613, a first winding 611, and a second winding 612. The second winding 612 includes a first sub-winding 612A, a second sub-winding 612B, a third sub-winding 612C, and a fourth sub-winding 612D. The first sub-winding 612A and the second sub-winding 612B are oppositely arranged on both sides of the first winding 611. The third sub-winding 612C and the fourth sub-winding 612D are respectively arranged oppositely outside the first sub-winding 612A and the second sub-winding 612B. Comb-shaped leads 6121 are respectively provided on opposite sides of the first sub-winding 612A, the second sub-winding 612B, the third sub-winding 612C, and the fourth sub-winding 612D. The comb-shaped leads 6121 are arranged along the first direction X. The comb-shaped leads 6121 include at least two comb teeth 6121A, and a comb gap 6121B is arranged adjacent to the comb teeth 6121A. The comb teeth 6121A of the first sub-winding 612A and the second sub-winding 612B are respectively arranged corresponding to each other. The comb teeth 6121A of the third sub-winding 612C and the fourth sub-winding 612D are respectively arranged corresponding to each other. And the comb teeth 6121A of the first sub-winding 612A and the third sub-winding 612C are arranged at intervals. The comb teeth 6121A of the second sub-winding 612B and the fourth sub-winding 612D are arranged at intervals. The so-called arrangement at intervals means that the comb teeth of the winding correspond to the comb gaps of the opposite winding. The transformer 610 is electrically connected to the rectification board 620 through the comb teeth 6121A of the first sub-winding 612A, the second sub-winding 612B, the third sub-winding 612C, and the fourth sub-winding 612D.
[0180] Among them, the rectifying plate 620 includes a first circuit board 621A and a second circuit board 621B. The teeth 6121A of the comb-shaped pins 6121 on one side of the first sub-winding 612A, the second sub-winding 612B, the third sub-winding 612C, and the fourth sub-winding 612D are electrically connected to the first circuit board 621A. The teeth 6121A of the comb-shaped pins 6121 on the other side of the first sub-winding 612A, the second sub-winding 612B, the third sub-winding 612C, and the fourth sub-winding 612D are electrically connected to the second circuit board 621B. Among them, the layout of the switching transistors on the first circuit board 621A and the second circuit board 621B and Figure 3C and 3D are similar and will not be elaborated here.
[0181] Embodiment Seven
[0182] Refer to Figure 7A and 7B , Figure 7A which is the first schematic structural diagram of the rectifying module according to Embodiment Seven of the present disclosure. Figure 7B which is the second schematic structural diagram of the rectifying module according to Embodiment Seven of the present disclosure. The difference between this Embodiment Seven and the foregoing Embodiment One lies in the structure of the second winding of the transformer. Other parts are similar to those in Embodiment One and will not be repeated here.
[0183] As Figure 7A shown, the rectifying module 700 includes: a transformer 710 and a rectifying plate 720. Among them, the transformer 710 includes: a magnetic core 713, a first winding 711, and a second winding 712. The rectifying plate 720 is a circuit board including a plurality of switching element groups. The rectifying plate 720 is electrically connected to the transformer 710.
[0184] As Figure 7AAs shown, the transformer 710 includes a magnetic core 713, a first winding 711, and a second winding 712. The second winding 712 includes a first sub-winding 712A, a second sub-winding 712B, a third sub-winding 712C, and a fourth sub-winding 712D. The first sub-winding 712A, the second sub-winding 712B, the third sub-winding 712C, and the fourth sub-winding 712D are sequentially arranged on the circumferential side of the first winding 711. Comb-shaped leads 7121 are respectively provided on opposite sides of the first sub-winding 712A, the second sub-winding 712B, the third sub-winding 712C, and the fourth sub-winding 712D. The comb-shaped leads 7121 are arranged along the first direction X. The comb-shaped leads 7121 include at least two comb teeth 7121A, and there are comb spaces 7121B adjacent to the comb teeth 7121A. Among them, the comb teeth 7121A of the adjacent first sub-winding 712A and second sub-winding 712B are respectively arranged in correspondence; the comb teeth 7121A of the adjacent second sub-winding 712B and third sub-winding 712C are respectively arranged in correspondence; the comb teeth 7121A of the adjacent third sub-winding 712C and fourth sub-winding 712D are respectively arranged in correspondence; the comb teeth 7121A of the adjacent first sub-winding 712A and fourth sub-winding 712D are respectively arranged in correspondence. The transformer 710 is electrically connected to the rectifying plate 720 through the comb teeth 7121A of the first sub-winding 712A, the second sub-winding 712B, the third sub-winding 712C, and the fourth sub-winding 712D.
[0185] Among them, the rectifying plate 720 includes a first circuit board 721A, a second circuit board 721B, a third circuit board 621C, and a fourth circuit board 721D. The comb teeth 7121A corresponding to the first sub-winding 712A and the second sub-winding 712B are electrically connected to the first circuit board 721A; the comb teeth 7121A corresponding to the second sub-winding 712B and the third sub-winding 712C are electrically connected to the second circuit board 721B; the comb teeth 7121A corresponding to the third sub-winding 712C and the fourth sub-winding 712D are electrically connected to the third circuit board 721C; the comb teeth 7121A corresponding to the fourth sub-winding 712D and the first sub-winding 712A are electrically connected to the fourth circuit board 721D. Among them, the layout of the switching tubes on the first circuit board 521A and the second circuit board 521B is Figure 1D similar and will not be elaborated here.
[0186] It should be noted that in the embodiments of the present disclosure, only the implementation scheme with 4 groups of second windings and 4 rectifying plates is introduced as an example. Based on this structural configuration, an implementation scheme with 3 groups of second windings and 3 rectifying plates can also be adopted (see the appendix Figure 7B) Implementations with 5 sets of secondary windings and 5 rectifier plates, implementations with 6 sets of secondary windings and 6 rectifier plates, etc. are all used to achieve full-bridge rectification. Related implementations should also be regarded as within the protection scope of this disclosure. And, as in the aforementioned Example Six, the embodiments of this disclosure can also implement extended embodiments such as a combination of 8 sets of secondary windings and 4 rectifier plates, and 6 sets of secondary windings and 3 rectifier plates, all of which are used to achieve center-tapped rectification. At this time, the layout of the rectifier plate switching tubes is similar to that of Figure 3C 、 3D and will not be elaborated here.
[0187] Example Eight
[0188] Refer to Figure 8 , Figure 8 which is a schematic structural diagram of the rectification module in the eighth embodiment of this disclosure. The difference between this eighth embodiment and the aforementioned third embodiment lies in the structure of the secondary winding of the transformer. Other parts are similar to those in the third embodiment and will not be repeated here.
[0189] As Figure 8 shown, this rectification module 800 includes: a transformer 810 and a rectifier plate 820. Among them, this transformer 810 includes: a magnetic core 813, a primary winding 811, and a secondary winding 812. This rectifier plate 820 is a circuit board including multiple switching element groups. This rectifier plate 820 is electrically connected to the transformer 810.
[0190] As Figure 8 shown, the magnetic poles of the magnetic core 813 include a central pole 8131 and at least two side poles 8132. This primary winding 811 is arranged on the central pole 8131, and this secondary winding 812 is arranged on the side poles 8132. Comb-shaped leads 8121 are respectively arranged on opposite sides of this secondary winding 812. This comb-shaped lead 8121 is arranged along the first direction X. This comb-shaped lead 8121 includes at least two comb teeth 8121A, and a comb gap 8121B is arranged adjacent to this comb tooth 8121A. This comb-shaped lead 8121 extends along the direction away from the central pole 8131. The transformer 810 is electrically connected to the rectifier plate 820 through the comb teeth 8121A of this secondary winding 812. Among them, the layout of the circuit board switching tubes and Figure 3C 、 3D are similar and will not be elaborated here.
[0191] As Figure 8 shown, the secondary winding in this eighth embodiment can be similar to that in the aforementioned fifth embodiment, including a pair of oppositely arranged secondary windings, or can be similar to that in the aforementioned sixth embodiment, including two pairs of oppositely arranged secondary windings. The difference is that the secondary windings in the fifth and sixth embodiments are arranged on the primary winding, while the secondary windings in the eighth embodiment are arranged on the side poles. Other similar parts will not be elaborated here.
[0192] Embodiment Nine
[0193] See Figure 9A and Figure 9B , Figure 9A which is a schematic structural diagram of the rectification module of Embodiment Nine of the present disclosure. Figure 9B which is a schematic structural diagram of the second winding of Embodiment Nine of the present disclosure. The difference between this Embodiment Nine and the foregoing Embodiment One lies in the structure of the second winding of the transformer. Other parts are similar to those in Embodiment One and will not be repeated here.
[0194] As Figure 9A and 9B shown, the rectification module 900 includes: a transformer 910 and a rectification board 920. Among them, the transformer 910 includes: a magnetic core 913, a first winding 911, and a second winding 912. The rectification board 920 is a circuit board including a plurality of switch element groups. The rectification board 920 is electrically connected to the transformer 910. It should be noted that for simplicity, the switch elements on the rectification board 920 are not shown in the figure, and the rectification board 920 here is only for illustration. In addition, in other embodiments of this case, a substrate (not shown in the figure) may be provided between the transformer 910 and the rectification board 920, and through holes for the comb-shaped leads of the second winding 912 to pass through are reserved on the substrate for fixing the second winding 912.
[0195] In this embodiment, the second winding 912 is not integrally formed, but is spliced by a plurality of separated split windings 912A. Among them, each split winding 912A includes at least two oppositely arranged comb teeth 9121A, and the plurality of split windings 912A are spliced to form a comb-shaped lead 9121, where the comb-shaped lead 9121 includes a plurality of comb teeth 9121A and a plurality of spaces between the combs 9121B.
[0196] Specifically, as Figure 9B shown, the splicing seams of the plurality of split windings 912A can be formed in the middle of the space between the combs 9121B of the comb-shaped lead 9121. In other embodiments, they can also be set at other positions, and this case is not limited thereto.
[0197] Among them, at least two comb teeth 9121A of at least two of the plurality of split windings 912A have the same direction. In this embodiment, the comb teeth 9121A of each split winding 912A have the same direction, but in other embodiments of this case, such as Figure 7A and 7B shown, if the second winding is set as split windings 912A, the directions of the comb teeth 9121A of the plurality of split windings 912A can also be different, and this case is not limited thereto.
[0198] Embodiment Ten
[0199] See Figure 10A , 10B,Figure 10C , Figure 10A is a first schematic structural diagram of the rectification module according to Embodiment 10 of the present disclosure. Figure 10B is a second schematic structural diagram of the rectification module according to Embodiment 10 of the present disclosure. Figure 10C is a third schematic structural diagram of the rectification module according to Embodiment 10 of the present disclosure. The difference between Embodiment 10 and the foregoing Embodiment 1 lies in the structures of the second winding of the transformer and the rectification plate. Other parts are similar to those in Embodiment 1 and will not be repeated here.
[0200] As Figures 10A to 10C shown, the rectification module 1000 includes: a transformer 1010 and a rectification plate 1020. Among them, the transformer 1010 includes: a magnetic core 1013, a first winding 1011, and a second winding 1012. The rectification plate 1020 is a circuit board including a plurality of switch element groups. The rectification plate 1020 is electrically connected to the transformer 1010. It should be noted that, for simplicity, the switch elements on the rectification plate 1020 are not shown in the figure, and the rectification plate 1020 here is only used for illustration. In addition, in other embodiments of this case, a substrate (not shown in the figure) may be provided between the transformer 1010 and the rectification plate 1020, and through holes for the comb-shaped leads of the second winding 1012 to pass through are reserved on the substrate for fixing the second winding 1012.
[0201] As Figure 10AIn the illustrated embodiment, the second winding 1012 includes a first separate winding 1012A and a second separate winding 1012B, wherein the first separate winding 1012A and the second separate winding 1012B both include comb-type pins, and the comb-type pins of the first separate winding 1012A and the second separate winding 1012B have different directions. Correspondingly, the rectifier plate 1020 includes a first separate rectifier plate 1020A and a second separate rectifier plate 1020B, wherein the comb-type pins of the first separate winding 1012A are disposed on the first shunt rectifier plate 1020A, and the comb-type pins of the second separate winding 1012B are disposed on the second shunt rectifier plate 1020B. It should be noted that the first separate winding 1012A and the second separate winding 1012B, the first separate rectifier plate 1020A and the second separate rectifier plate 1020B in this embodiment are different from the first winding 511, the second winding 512, the first circuit board 521A and the second circuit board 521B in the fifth embodiment. The first separate winding 1012A and the second separate winding 1012B in this embodiment are electrically connected to each other, and actually realize the function of a second winding 1012, and the first separate rectifier plate 1020A and the second separate rectifier plate 1020B are electrically connected to each other, and actually realize the function of a rectifier plate, but the separate setting changes the position layout of the second winding 1012 and the rectifier plate 1020. Of course, in other embodiments of the present case, the second winding 1012 may include three or more separate windings, and the rectifier plate 1020 may also include three or more separate rectifier plates, and the present case is not limited to this.
[0202] In some embodiments of the present case, the first separate winding 1012A and / or the second separate winding 1012B may also be configured in the form of the second winding 912 in Embodiment 9, such as Figure 10B and 10C As shown, no further details are given here.
[0203] Embodiment 11
[0204] See also Figure 11 , Figure 11 1 is a schematic diagram of the structure of a transformer according to the eleventh embodiment of the present disclosure. The difference between the eleventh embodiment and the first embodiment is the second winding of the transformer.
[0205] like Figure 11As shown, the transformer 1110 includes: a magnetic core 1113, a first winding 1111, and a second winding 1112. The first winding 1111 is composed of coils and is used to access the input alternating current. The magnetic core 1113 includes magnetic columns, and the coils constituting the first winding 1111 are arranged on the magnetic columns. The magnetic core 1113 mainly plays a role in guiding magnetic flux. The second winding 1112 is arranged outside the first winding 1111. On opposite sides of the second winding 1112, strip-shaped first pins 1130 and 1140 are respectively arranged. The first pin 1130 and the second pin 1140 are arranged on the circuit board in a surface-mounting manner. Along the second direction Y, the first pin 1130 and the second pin 1140 are adjacent to the switching element; the first direction X and the second direction Y are perpendicular to each other. It should be understood that Figure 11 The specific distribution manner of the first pin and the second pin of the transformer in
[0206] is the same as that of the comb-shaped pins in the above-mentioned embodiment, and will not be elaborated here. Figure 11 In addition, it can be seen that Figure 1I the difference between the second winding 1112 shown in Figure 11 and the second winding 112 shown in Figure 1I is that the outgoing pins of the second winding 1112 shown in
[0207] are not comb-shaped outgoing pins. The first pin 1130 and the second pin 1140 are respectively strip-shaped outgoing pin structures, but their effects are similar to those of the embodiment shown in
[0208] That is, by arranging the first pin 1130 and the second pin 1140 connecting the second winding 1112 to the rectifying board on the circuit board in a surface-mounting manner, the overall blocking of the AC path by the first pin 1130 and the second pin 1140 of the second winding 1112 is prevented. In this way, the gap existing between the switching elements can provide a path for the AC, that is, multiple second lines can be formed in the second direction of the circuit board, enabling the harmonics to have multiple paths to flow through, thereby reducing the proximity effect between the lines, reducing the current loss on the rectifying board, and improving the overall power supply efficiency.
[0209] Of course, it can be understood that the solution in this embodiment can also be analogized to the foregoing other embodiments, and will not be elaborated here.
[0210] In some embodiments of the present case, the first winding of the transformer is indirectly disposed on the magnetic core through a bobbin, that is, the first winding is disposed on the magnetic column through the bobbin, and the second winding is disposed outside the first winding. Similarly, the second winding can also be disposed outside the first winding through the bobbin, and the present case is not limited thereto.
[0211] In some embodiments of the present case, the circuit board can be a multi-layer circuit board, and the switching element can be disposed on the topmost layer and / or the bottommost layer of the circuit board, and the present case is not limited thereto.
[0212] In some embodiments of the present case, each switching element in the switching element group is connected by the first line and the second line according to a bridge rectifier circuit or a center-tapped rectifier circuit to form a rectifier circuit. Among them, both the bridge rectifier circuit and the center-tapped rectifier circuit are rectifier circuits well-known to those skilled in the art, and their specific circuit structures will not be described in detail herein. Those skilled in the art using other rectifier circuit structures well-known in the art to connect the circuit of the switching element group should also be within the protection scope of the present disclosure.
[0213] In some embodiments of the present case, the second winding is a metal sheet or a PCB winding. The PCB winding can be a flexible PCB winding or a rigid PCB winding. For example, in Figure 1B the illustrated embodiment, the second winding 112 can also be a flexible PCB winding, and in an embodiment such as Figure 1C shown, the second winding 112 can also be a rigid PCB winding.
[0214] In some embodiments of the present case, along the first direction X, at least one row of the switching elements (such as Figure 1D the first switching element 1221A shown) is directly electrically connected to the comb-shaped pin. That is, the switching element and the comb-shaped pin can be directly electrically connected without passing through other components such as capacitors and resistors.
[0215] In some embodiments of the present case, on the circuit board, multiple switching element groups can be electrically connected in series or in parallel. Among them, the relevant electrical connections between the respective switching element groups are also realized through the aforementioned first line and second line.
[0216] In some embodiments of the present case, an output terminal is also provided on the circuit board. The rectifying board is connected to the output terminal through a copper bus bar, so as to be electrically connected to an external device. Thus, the alternating current output by the transformer in the present disclosure does not need to be transmitted to the external device through the system board after being rectified by the switching element group. Through the design of this output terminal, the transmission path of the output signal of the large current is shortened, and the energy loss of the output signal during transmission is effectively reduced.
[0217] In some embodiments of this case, the comb-shaped lead-out feet and the rectifying plate can be welded by vias or surface mounting.
[0218] In some embodiments of this case, along the second direction Y, at least part of a second circuit Q is formed between the relatively arranged combs of the second winding. The second circuit Q is arranged on the circuit board, and the second circuit Q is used to provide a path for harmonics.
[0219] In some embodiments of this case, the second winding can be a metal sheet or a PCB winding. Specifically, the metal sheet includes iron sheets, copper sheets, aluminum sheets, nickel sheets, tungsten sheets, molybdenum sheets, cobalt sheets, etc., and also includes metal sheets made of various metal alloys, including stainless steel sheets, nickel-based alloy sheets, copper alloy sheets, and aluminum alloy sheets, etc. The PCB winding can be a flexible PCB winding or a rigid PCB winding.
[0220] In some embodiments of this case, distributed air gaps are provided on the transformer. The distributed air gaps can be provided, for example, on the magnetic posts, and non-conductive and non-magnetic air-gap forming materials can also be filled between the distributed air gaps, or air-gap forming materials with low magnetic permeability can be filled.
[0221] For the rectifying module and the transformer provided by the embodiments of the present disclosure, by designing the lead-out feet connecting the second winding and the rectifying plate as comb-shaped lead-out feet, the comb-shaped lead-out feet include a plurality of comb teeth and combs adjacent to the comb teeth. The comb teeth are arranged along the first direction. At the same time, in cooperation with the circuit design of the switching element group on the rectifying plate, each switching element of the same switching element group is arranged along the second direction perpendicular to the comb teeth direction. There are gaps between the switching elements, and the gaps can provide a path for alternating current, that is, multiple second circuits can be formed in the second direction of the circuit board, so that harmonics have multiple paths to flow through, thereby reducing the influence of the proximity effect between the circuits, reducing the current loss on the rectifying plate, and improving the overall power supply efficiency.
[0222] In the embodiments of the application, terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the application can be understood according to specific situations.
[0223] In the description of the embodiments of the application, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the application and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, it should not be construed as a limitation to the embodiments of the application.
[0224] In the description of this specification, the descriptions of terms such as "one embodiment", "some embodiments", "specific embodiments", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the application embodiment. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or instance. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0225] The above are only the preferred embodiments of the application embodiment and are not used to limit the application embodiment. For those skilled in the art, the application embodiment can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the application embodiment shall be included within the protection scope of the application embodiment.
[0226] Those skilled in the art will readily conceive of other implementations of the present disclosure after considering the specification and practicing the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include known common knowledge or conventional technical means in the technical field not disclosed in the present disclosure. The specification and examples are only to be considered as exemplary, and the true scope and spirit of the present disclosure are pointed out by the following claims.
[0227] It should be understood that the present disclosure is not limited to the exact structures described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present disclosure is only limited by the appended claims.
Claims
1. A rectifier module, characterized in that: include: A transformer, comprising: A magnetic core, the magnetic core comprising a magnetic column; A first winding, wherein the first winding is disposed on the magnetic column; a second winding, the second winding being arranged outside the first winding; Wherein, two opposite sides of the second winding are respectively provided with comb-type pins, the comb-type pins are arranged along the first direction, the comb-type pins include at least two comb teeth, and a comb space is provided adjacent to the comb teeth; A rectifier plate, the rectifier plate comprising: Circuit boards; a plurality of switch element groups arranged along the first direction, used for rectifying the output current of the second winding, the switch element group being disposed on the circuit board and comprising at least one switch element; Wherein, along the second direction, the comb teeth are adjacent to the switch element; and the first direction and the second direction are perpendicular to each other.
2. The rectifier module according to claim 1, characterized in that: The second winding is a metal sheet or a PCB winding.
3. The rectifier module according to claim 2, characterized in that: The PCB winding is a flexible PCB winding or a rigid PCB winding.
4. The rectifier module according to claim 1, characterized in that: The magnetic column comprises a middle column and at least two side columns, the first winding is arranged on the middle column, the second winding is arranged on the side columns, and the comb-type pins extend in a direction away from the middle column.
5. The rectifier module according to claim 1, characterized in that: The second winding is a coil group formed by electrically connecting a plurality of coils to each other, each coil having two side pins arranged opposite to each other, and the two side pins of the coil group respectively constitute the comb-type pins.
6. The rectifier module according to claim 1, characterized in that: Along the first direction, at least one row of the switch elements is directly electrically connected to the comb-type pins.
7. The rectifier module according to claim 1, characterized in that: The switching elements in the switching element group are connected according to a bridge rectifier circuit or a center-drop rectifier circuit.
8. The rectifier module according to claim 1, characterized in that: The switch element groups are electrically connected in series or in parallel.
9. The rectifier module according to claim 1, characterized in that: At least one output capacitor group is also disposed on the circuit board and arranged along the second direction with the switch element group. The output capacitor group includes a plurality of output capacitors arranged along the first direction.
10. The rectifier module according to claim 1, characterized in that: The circuit board also includes driving resistors, and each of the driving resistors is adjacent to at least one of the switching elements.
11. The rectifier module according to claim 1, characterized in that: It also includes an output terminal, which is electrically connected to the rectifier plate through a conductive sheet.
12. The rectifier module according to claim 1, characterized in that: Along the second direction, the comb teeth of the comb-type pins on both sides of the second winding are adjacent to the switch elements of the switch element group, and the comb teeth of the comb-type pins on both sides of the second winding are on the same side or different sides of the same row of switch elements in the switch element group along the first direction.
13. The rectifier module according to claim 12, characterized in that: At least one switching element is included between the comb teeth of the comb-shaped pins at both sides of the second winding.
14. The rectifier module according to claim 13, characterized in that: The switch element group includes a first switch element, a second switch element, a third switch element and a fourth switch element in sequence along the second direction, and the comb teeth of the comb-type pins on both sides of the second winding are respectively arranged between the first switch element and the second switch element and between the third switch element and the fourth switch element.
15. The rectifier module according to claim 12, characterized in that: Along the second direction, the comb teeth of the comb-type pins on both sides of the second winding are arranged in the same gap, and the gap is the gap between different rows of switch elements in the switch element group or the gap between the switch element and the edge of the rectifier plate.
16. The rectifier module according to claim 15, characterized in that: The switch element group includes a first switch element, a second switch element, a third switch element and a fourth switch element in sequence along the second direction, and the comb teeth of the comb-type pins on both sides of the second winding are arranged between the second switch element and the third switch element.
17. The rectifier module according to claim 14 or 16, characterized in that: The side of the rectifier plate where the switch element group is disposed also includes at least two output capacitor groups arranged along the second direction with the switch element group, and the output capacitor group includes a plurality of output capacitors arranged along the first direction.
18. The rectifier module according to claim 1, characterized in that: The second winding includes a first sub-winding and a second sub-winding; the first sub-winding is arranged outside the first winding; the second sub-winding is arranged outside the first sub-winding; the comb-type pins are respectively provided on opposite sides of the first sub-winding and the second sub-winding; along the first direction, the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are arranged alternately.
19. The rectifier module according to claim 2, characterized in that: The pins of the second winding on the opposite sides along the second direction are arranged at intervals to form a first group of comb-type pins arranged at intervals, wherein the comb teeth on the first side of the second winding pass through the comb space on the second side of the second winding and extend along the third direction, and the comb teeth on the second side of the second winding pass through the comb space on the first side of the second winding and extend along the third direction; a second group of comb-type pins arranged at intervals along the first direction is formed between the opposite sides of the second winding; the comb teeth in the second group of comb-type pins arranged at intervals and the comb teeth in the first group of comb-type pins arranged at intervals are arranged correspondingly; Wherein, the third direction is perpendicular to the first direction and the second direction.
20. The rectifier module according to claim 1, characterized in that: The second winding includes a first sub-winding and a second sub-winding; the first sub-winding and the second sub-winding are relatively arranged on both sides of the first winding; the comb-type pins are respectively provided on the opposite sides of the first sub-winding and the second sub-winding; the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are respectively arranged correspondingly, wherein the rectifier plate includes a first circuit board and a second circuit board, the comb-type pins on one side of the first sub-winding and the second sub-winding are electrically connected to the first circuit board, and the comb-type pins on the other side of the first sub-winding and the second sub-winding are electrically connected to the second circuit board.
21. The rectifier module according to claim 20, characterized in that: The second winding also includes a third sub-winding and a fourth sub-winding; the third sub-winding and the fourth sub-winding are respectively arranged opposite to the outside of the first sub-winding and the second sub-winding; the third sub-winding and the fourth sub-winding are respectively provided with the comb-type pins on the opposite sides; the comb teeth of the third sub-winding and the comb teeth of the fourth sub-winding are respectively arranged correspondingly, and along the first direction, the comb teeth of the first sub-winding and the third sub-winding are arranged at intervals, and the comb teeth of the second sub-winding and the fourth sub-winding are arranged at intervals.
22. The rectifier module according to claim 18, characterized in that: The circuit board includes a first surface and a second surface arranged opposite to each other, and the switch element group includes a first switch element and a second switch element, wherein the first switch element is located on the first surface and the second switch element is located on the second surface; the first switch element and the second switch element do not overlap along the second direction and are arranged along the first direction; along the second direction, the comb-type pins on both sides of the first sub-winding and the second sub-winding are respectively located on the outside of the first switch element and the second switch element.
23. The rectifier module according to claim 18, characterized in that: The circuit board includes a first surface and a second surface arranged opposite to each other, and the switch element group includes a first switch element and a second switch element, wherein the first switch element is located on the first surface and the second switch element is located on the second surface; the first switch element and the second switch element at least partially overlap along the second direction and are arranged along the first direction; along the second direction, the comb-type pins on both sides of the first sub-winding and the second sub-winding are respectively located on the outside of the first switch element and the second switch element.
24. The rectifier module according to claim 22 or 23, characterized in that: The circuit board also includes a first output capacitor group and a second output capacitor group, the first output capacitor group and the second output capacitor group respectively include a plurality of output capacitors arranged along the first direction, the first output capacitor group is adjacent to the first switching element on the first surface along the second direction, and the second output capacitor group is adjacent to the second switching element on the second surface along the second direction.
25. The rectifier module according to claim 18, characterized in that: The switch element group includes a first switch element and a second switch element, wherein the first switch element and the second switch element are located on the same surface of the circuit board, and the first switch element and the second switch element are arranged along the first direction; along the second direction, the comb-type pins on both sides of the first sub-winding and the second sub-winding are respectively located on the outside of the first switch element and the second switch element.
26. The rectifier module according to claim 19, characterized in that: The switch element group includes a first switch element and a second switch element; the first switch element and the second switch element are arranged along the second direction; wherein, along the second direction, the first group of intermittently arranged comb-like pins are respectively located on the outside of the first switch element and the second switch element, and the second group of intermittently arranged comb-like pins are respectively located between the first switch element and the second switch element.
27. The rectifier module according to claim 1, characterized in that: The second windings include N pieces, and the N second windings are sequentially arranged on the circumferential side of the first winding, and the comb-type pins are respectively provided on the opposite sides of each second winding; the circuit boards include N pieces, wherein the comb teeth of two adjacent second windings among the N second windings are respectively arranged correspondingly and electrically connected to one of the N circuit boards.
28. The rectifier module according to claim 1, characterized in that: The comb-type pins are welded to the rectifier plate by via holes or surface mounting.
29. The rectifier module according to claim 1, characterized in that: The magnetic core includes at least two magnetic columns, and the first winding and the second winding are arranged on the at least two magnetic columns.
30. The rectifier module according to claim 1, characterized in that: The switch elements of the same switch element group are arranged along the second direction.
31. The rectifier module according to claim 1, characterized in that: The second winding includes N separate windings, each separate winding includes the comb-type pins, the comb-type pins of the N separate windings have different directions, the rectifier board includes N separate rectifier boards, and the comb-type pins of the N separate windings are respectively arranged on the N separate rectifier boards.
32. The rectifier module according to claim 1, characterized in that: The second winding includes a plurality of separate windings, each of the separate windings includes at least two comb teeth that are arranged opposite to each other, and the comb teeth of the plurality of separate windings are spliced to form the comb-type pins.
33. The rectifier module according to claim 1, characterized in that: Along the second direction of the circuit board, at least a portion of a second circuit is formed between the relatively arranged combs of the second winding, the second circuit is arranged on the circuit board, and the second circuit is used to provide a flow path for harmonics.
34. The rectifier module according to claim 1, characterized in that: The first winding is arranged on the magnetic column through a frame.
35. The rectifier module according to claim 1, characterized in that: It also includes a main board, the transformer and the rectifier plate are arranged on the main board, and at least a part of the rectifier plate is arranged below the transformer.
36. The rectifier module according to claim 35, characterized in that: The main board and the rectifier plate are integrally formed.
37. The rectifier module according to claim 1, characterized in that: The transformer is provided with distributed air gaps.
38. A rectifier module, characterized in that: include: A transformer, comprising: A magnetic core, the magnetic core comprising a magnetic column; A first winding, wherein the first winding is disposed on the magnetic column; a second winding, the second winding being arranged outside the first winding; Wherein, the second winding comprises a first pin and a second pin which are arranged opposite to each other; A rectifier plate, the rectifier plate comprising: Circuit boards; a plurality of switch element groups arranged along the first direction, used for rectifying the output current of the second winding, the switch element group being disposed on the circuit board and comprising at least one switch element; The first pin and the second pin are arranged in a row, and are disposed on the circuit board in a surface mounting manner. Along the second direction, the first pin and the second pin are adjacent to the switch element; the first direction and the second direction are perpendicular to each other.
39. The rectifier module according to claim 38, characterized in that: Along the first direction, the first pin and the second pin have the same length.
40. A transformer, characterized in that: include: A magnetic core, a first winding and a second winding; the magnetic core includes a magnetic column, the first winding is arranged on the magnetic column, and the second winding is arranged outside the first winding; wherein, comb-type pins are respectively arranged on opposite sides of the second winding, the comb-type pins are arranged along a first direction, the comb-type pins include at least two comb teeth, and a comb space is arranged adjacent to the comb teeth.
41. The transformer according to claim 40, characterized in that The second winding is a metal sheet or a PCB winding.
42. The transformer according to claim 41, characterized in that The PCB winding is a flexible PCB winding or a rigid PCB winding.
43. The transformer according to claim 40, characterized in that The magnetic column comprises a middle column and at least two side columns, the first winding is arranged on the middle column, the second winding is arranged on the side columns, and the comb-type pins extend in a direction away from the middle column.
44. The transformer according to claim 40, characterized in that The second winding is a coil group formed by electrically connecting a plurality of coils to each other, each coil having two side pins arranged opposite to each other, and the two side pins of the coil group respectively constitute the comb-type pins.
45. The transformer according to claim 40, characterized in that The second winding includes a first sub-winding and a second sub-winding; the first sub-winding is arranged outside the first winding; the second sub-winding is arranged outside the first sub-winding; the comb-type pins are respectively provided on opposite sides of the first sub-winding and the second sub-winding; along the first direction, the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are arranged alternately.
46. The transformer according to claim 41, characterized in that The pins of the second winding on two opposite sides along the second direction are arranged at intervals to form a first group of intermittently arranged comb-type pins, wherein the comb teeth on the first side of the second winding pass through the comb space on the second side of the second winding and extend along the third direction, and the comb teeth on the second side of the second winding pass through the comb space on the first side of the second winding and extend along the third direction; a second group of intermittently arranged comb-type pins along the first direction are formed between the opposite sides of the second winding, and the comb teeth in the second group of intermittently arranged comb-type pins are arranged correspondingly to the comb teeth in the first group of intermittently arranged comb-type pins; The first direction, the second direction and the third direction are perpendicular to each other.
47. The transformer according to claim 40, characterized in that The second winding includes a first sub-winding and a second sub-winding; the first sub-winding and the second sub-winding are relatively arranged on both sides of the first winding; the comb-type pins are respectively provided on the opposite sides of the first sub-winding and the second sub-winding; the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are respectively arranged correspondingly.
48. The transformer according to claim 47, characterized in that The second winding also includes a third sub-winding and a fourth sub-winding; the third sub-winding and the fourth sub-winding are respectively arranged opposite to the outside of the first sub-winding and the second sub-winding; the comb-type pins are respectively arranged on opposite sides of the third sub-winding and the fourth sub-winding; along the first direction, the comb teeth of the first sub-winding and the third sub-winding are arranged at intervals, and the comb teeth of the second sub-winding and the fourth sub-winding are arranged at intervals.
49. The transformer according to claim 40, characterized in that The second windings include N second windings, which are sequentially arranged around the first winding, and the comb-type pins are respectively provided on opposite sides of the N second windings, wherein the comb teeth of two adjacent second windings in the N second windings are respectively correspondingly arranged.
50. The transformer according to claim 40, characterized in that The magnetic core includes at least two magnetic columns, and the first winding and the second winding are arranged on the at least two magnetic columns.
51. The transformer according to claim 40, characterized in that The magnetic column extends along the first direction, the second winding includes a main body and the comb-type pins, the main body includes a first end and a second end relatively arranged along the first direction, and a third end and a fourth end relatively arranged, wherein the comb-type pins are connected to the third end and the fourth end, and the main body extends along the first direction.
52. The transformer according to claim 40, characterized in that The second winding includes a plurality of separate windings, each of the separate windings includes at least two comb teeth that are arranged opposite to each other, and the comb teeth of the plurality of separate windings are spliced to form the comb-type pins.
53. The transformer according to claim 40, characterized in that The first winding is arranged on the magnetic column through a frame.