Photovoltaic module hook and photovoltaic system
By designing photovoltaic module hooks, the problems of low installation efficiency and high labor costs of photovoltaic modules are solved, efficient installation of single-name installers is achieved, and labor intensity is reduced.
Patent Information
- Application Number
- CN202421535558.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the installation of photovoltaic modules, two installation personnel are required to cooperate, which is inefficient in installation and high labor costs.
A photovoltaic module hook is designed, including a connection part, a baffle part and a gasket part. The photovoltaic module is attached to the purlin through the hook to reduce the offset and slide of the photovoltaic module, allowing a single installer to install the connecting bolts and nuts.
The installation efficiency of photovoltaic modules is improved, labor costs are reduced, and efficiency is further improved through robot-assisted installation.
Smart Images

Figure CN222928336U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic, in particular to a photovoltaic module hook and a photovoltaic system. Background Art
[0002] When installing photovoltaic modules, usually photovoltaic modules are manually carried and laid on a photovoltaic bracket, and then bolts and nuts are installed to realize the firm connection between the photovoltaic module and the photovoltaic bracket.
[0003] However, during the process of installing bolts and nuts, one installer needs to hold the photovoltaic module first, and then another installer can install the bolts and nuts. The installation process is complex and the installation efficiency is low. Summary of the Utility Model
[0004] The utility model provides a photovoltaic module hook and a photovoltaic system, aiming to at least solve the technical problem of low installation efficiency of photovoltaic modules in the prior art.
[0005] In a first aspect, an embodiment of the utility model provides a photovoltaic module hook, including:
[0006] A connecting part, having a receiving groove extending along a first direction, and the receiving groove is used for cooperating with a bottom plate at the bottom of a frame in a photovoltaic module;
[0007] A baffle part, connected to one end of the connecting part, and the baffle part is used for hanging on a purlin;
[0008] A gasket part, connected to the connecting part, the gasket part is located on one side of the connecting part along a second direction, the second direction intersects with the first direction, and a through hole is formed in the gasket part.
[0009] In the embodiment of the utility model, the photovoltaic module can be hung on the purlin through the photovoltaic module hook. After the photovoltaic module is hung on the purlin, the photovoltaic module is not likely to have large deviation or slip. Then, it is not necessary for an installer to hold the photovoltaic module first, and the connecting bolts and nuts can be installed, thereby improving the installation efficiency of the photovoltaic module. In addition, only one installer is needed when installing the connecting bolts and nuts, compared with two installers required for installing bolts and nuts in the prior art, the labor cost is reduced. In addition, after the photovoltaic module is connected to the photovoltaic module hook, the photovoltaic module connected with the photovoltaic module hook can be hung on the purlin by an installation robot, reducing the labor intensity of the personnel and improving the installation efficiency of the photovoltaic module. In addition, the installer who originally held the photovoltaic module can install the connecting bolts and nuts simultaneously with another installer, thereby improving the installation efficiency of the photovoltaic module. In addition, the gasket part functions as a gasket, and there is no need to install an additional gasket, improving the installation efficiency.
[0010] Optionally, it further includes a bent portion connected to one end of the baffle portion away from the connecting portion, and the bent portion extends toward the through hole.
[0011] By providing the bent portion, the probability of negative wind shedding of the photovoltaic module is reduced.
[0012] Optionally, a positioning convex portion protruding toward the bent portion is provided on the gasket portion, the positioning convex portion is located on one side of the through hole close to the connecting portion, a mounting hole is provided on the frame, and the positioning convex portion is used to extend into the mounting hole and contact the inner wall of the mounting hole.
[0013] During the connection process of the photovoltaic module hook to the frame, the positioning of the photovoltaic module hook can be achieved through the positioning convex portion, so as to ensure that the position of the through hole corresponds to the position of the mounting hole. In addition, by providing the positioning convex portion, the photovoltaic module can also be prevented from slipping.
[0014] Optionally, the connecting portion includes a connected upper plate portion, a bent portion and a lower plate portion, the upper plate portion, the bent portion and the lower plate portion enclose the receiving groove, and the baffle portion is connected to the lower plate portion.
[0015] Through the above arrangement, the contact area between the receiving groove and the bottom plate is increased, thereby ensuring the matching performance between the receiving groove and the bottom plate in the photovoltaic module hook.
[0016] Optionally, the cross-sectional shape of the lower plate portion is trapezoidal. Along the second direction, the lower plate portion has a first end away from the baffle portion and a second end close to the baffle portion. Along the first direction, the width of the first end of the lower plate portion is smaller than the width of the second end of the lower plate portion;
[0017] The first end of the lower plate portion is located on one side of the positioning convex portion close to the bent portion along the first direction.
[0018] When the cross-sectional shape of the lower plate portion is trapezoidal, the connection width between the lower plate portion and the baffle portion is increased, and by arranging the first end of the lower plate portion on one side of the positioning convex portion close to the bent portion along the first direction, it is beneficial to the installation of the photovoltaic module hook.
[0019] Optionally, the cross-sectional shape of the lower plate portion is rectangular, and the lower plate portion is located on one side of the positioning convex portion close to the bent portion along the first direction.
[0020] By arranging the lower plate portion on one side of the positioning convex portion close to the bent portion along the first direction, it is beneficial to the installation of the photovoltaic module hook.
[0021] Optionally, an avoidance groove is formed in the baffle portion. The avoidance groove communicates with the accommodation groove, and the avoidance groove is located on one side of the accommodation groove close to the bending portion. Along the first direction, the width of the avoidance groove is smaller than the width of the connecting portion.
[0022] Through the arrangement of the avoidance groove, during the installation of the photovoltaic module hook on the frame, the baffle portion can be prevented from hitting the frame; in addition, through the arrangement of the avoidance groove, the installation of the photovoltaic module hook can also be achieved in a top-down manner.
[0023] Optionally, a pre-installed nut is provided on the gasket portion, and the position of the pre-installed nut corresponds to the position of the through hole.
[0024] Through the arrangement of the pre-installed nut, during the installation of the photovoltaic module, there is no need to install a separate connecting nut, further improving the installation efficiency of the photovoltaic module.
[0025] Optionally, the surface of the connecting portion away from the gasket portion and the surface of the baffle portion away from the gasket portion are in the same plane, and the surface of the connecting portion close to the gasket portion and the surface of the baffle portion close to the gasket portion are in the same plane.
[0026] Optionally, the connecting portion further includes an inverted buckle portion. One end of the inverted buckle portion extends into the accommodation groove, and the inverted buckle portion is used for clamping with the bottom plate.
[0027] Through the arrangement of the inverted buckle portion, the connection reliability between the photovoltaic module hook and the frame can be ensured.
[0028] Optionally, the shape of the through hole is any one of a waist shape, a circular shape, and a rectangular shape.
[0029] In a second aspect, the present invention further provides a photovoltaic system, including a photovoltaic module and a purlin. A photovoltaic module hook as described in any one of the above is connected to the frame of the photovoltaic module, and the photovoltaic module is hung on the purlin through the photovoltaic module hook.
[0030] Optionally, the purlin includes a connected top plate and a first bending plate. The photovoltaic module hook includes a baffle portion. The baffle portion contacts the first bending plate. Along the height direction of the purlin, the height of the baffle portion is greater than or equal to the height of the first bending plate and less than or equal to twice the height of the first bending plate.
[0031] When the height of the baffle portion is greater than or equal to the height of the first bending plate, sufficient contact between the baffle portion and the first bending plate can be ensured, thereby ensuring that the photovoltaic module connected with the photovoltaic module hook is stably hung on the purlin.
[0032] Optionally, the purlin further includes a second bent plate connected to the first bent plate. The photovoltaic module hanger includes a bent portion. Along the height direction of the purlin, the distance between the bent portion and the second bent plate is greater than or equal to zero and less than or equal to the height of the first bent plate.
[0033] When the distance between the bent portion and the second bent plate is zero, the effect of reducing the negative wind shedding of the photovoltaic module is improved. When the distance between the bent portion and the second bent plate is greater than zero, there is a certain distance between the bent portion and the second bent plate, reducing the matching accuracy between the photovoltaic module hanger and the purlin, which is beneficial for hanging the photovoltaic module on the purlin by an installation robot.
[0034] The above description is only an overview of the technical solution of the present invention. In order to be able to understand the technical means of the present invention more clearly, it can be implemented according to the content of the specification. And in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable, the following specifically illustrates the specific embodiments of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 is a three-dimensional structural schematic diagram of the photovoltaic module hanger provided in Embodiment 1 of the present invention;
[0036] Figure 2 is a structural schematic diagram of the photovoltaic module hanger provided in Embodiment 1 of the present invention assembled with a frame and a purlin Figure 1 ;
[0037] Figure 3 is a structural schematic diagram of the photovoltaic module hanger provided in Embodiment 1 of the present invention assembled with a frame and a purlin Figure 2 ;
[0038] Figure 4 is a structural schematic diagram of two photovoltaic module hangers provided in Embodiment 1 of the present invention assembled with a frame and a purlin;
[0039] Figure 5 is a three-dimensional structural schematic diagram of the photovoltaic module hanger provided in Embodiment 2 of the present invention;
[0040] Figure 6 is a front view structural schematic diagram of the photovoltaic module hanger provided in Embodiment 2 of the present invention;
[0041] Figure 7 is a three-dimensional structural schematic diagram of the photovoltaic module hanger provided in Embodiment 3 of the present invention;
[0042] Figure 8 is a structural schematic diagram of the photovoltaic module hanger provided in Embodiment 3 of the present invention assembled with a frame and a purlin;
[0043] Figure 9A schematic diagram of the three-dimensional structure of a photovoltaic module hook provided in the fourth embodiment of the utility model;
[0044] Figure 10 A rear structural schematic diagram of a photovoltaic module hook provided in Embodiment 4 of the present utility model;
[0045] Figure 11 A front view structural diagram of the photovoltaic module hook, frame and purlin assembly provided in the fourth embodiment of the utility model;
[0046] Figure 12 A left-side structural schematic diagram of the photovoltaic module hook, frame and purlin assembly provided in the fourth embodiment of the utility model;
[0047] Figure 13 A schematic diagram of the three-dimensional structure of a photovoltaic assembly hook provided in Embodiment 5 of the present utility model;
[0048] Figure 14 This is a schematic diagram of the structure of the photovoltaic module hook, frame and purlin assembly provided in Example 5 of the utility model.
[0049] Reference numerals:
[0050] 1-photovoltaic module hook, 11-connecting part, 111-accommodating groove, 112-upper plate part, 113-bending part, 114-lower plate part, 115-undercut part, 12-baffle part, 121-avoidance groove, 13-bending part, 14-gasket part, 141-through hole, 15-positioning protrusion, 16-pre-installed nut, 17-transition part, 2-frame, 21-bottom plate, 211-mounting hole, 3-purlin, 31-top plate, 32-first bending plate, 33-second bending plate, 4-connecting bolt, 5-connecting nut. DETAILED DESCRIPTION
[0051] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
[0052] When installing a photovoltaic module, it is usually manually carried and laid on a photovoltaic support. Then, bolts and nuts are installed to achieve the firm connection between the photovoltaic module and the photovoltaic support. During the process of manually carrying the photovoltaic module and laying it on the photovoltaic support, the installer needs to first carry the photovoltaic module from the ground to below the purlin in the photovoltaic support. Then, the installer holds both sides of the long border of the photovoltaic module with both hands and delivers it to the installer on the scaffold. After receiving the photovoltaic module, the installer on the scaffold lays the photovoltaic module above the purlin.
[0053] However, during the installation of bolts and nuts, one installer needs to hold the photovoltaic module first, and then another installer can install the bolts and nuts. The installation process is complex, the installation efficiency is low, and two installers are required to complete the installation of bolts and nuts. To solve the above problems, an embodiment of the present utility model provides a photovoltaic module hook and a photovoltaic system.
[0054] In a first aspect, an embodiment of the present utility model discloses a photovoltaic module hook 1, and the structure of the photovoltaic module hook 1 has the following embodiments.
[0055] Embodiment 1
[0056] Referring to Figures 1 to 4 , the photovoltaic module hook 1 includes: a connecting portion 11 having a receiving groove 111 extending in a first direction, and the receiving groove 111 is used to cooperate with the bottom plate 21 at the bottom of the middle border 2 of the photovoltaic module; a baffle portion 12 connected to one end of the connecting portion 11, and the baffle portion 12 is used to be hooked to the purlin 3; a gasket portion 14 connected to the connecting portion 11, the gasket portion 14 is located on one side of the connecting portion 11 along a second direction, the second direction intersects with the first direction, and a through hole 141 is provided on the gasket portion 14.
[0057] The photovoltaic module hook 1 is used to realize the hooking connection between the photovoltaic module and the purlin 3. The photovoltaic module includes a photovoltaic laminate and four borders 2, and the four borders 2 include two long borders and two short borders. The photovoltaic module hook 1 is specifically connected to the long border. Referring to Figure 3 , the photovoltaic module hooks 1 connected to the two long borders can be symmetrically arranged.
[0058] The first direction can be the width direction of the photovoltaic module hook 1, and the first direction can be referred to the direction shown by the A arrow in Figure 1 . The second direction can be the length direction of the photovoltaic module hook 1, and the second direction can be referred to the direction shown by the B arrow in Figure 1 . The second direction is preferably perpendicular to the first direction. The receiving groove 111 preferably penetrates the connecting portion 11 along the second direction. The baffle portion 12 is preferably located on one side of the connecting portion 11 along a third direction, and the third direction can be the height direction of the photovoltaic module hook 1, and the third direction is preferably perpendicular to the first direction and the second direction.
[0059] The groove thickness of the receiving groove 111 is determined according to the thickness of the bottom plate 21. The fitting manner between the receiving groove 111 and the bottom plate 21 can be an interference fit. Through the setting of the receiving groove 111, the connection between the photovoltaic module hook 1 and the frame 2 can be quickly realized, and no other connecting parts need to be set.
[0060] The connecting portion 11 may include an upper plate portion 112, a bending portion 113 and a lower plate portion 114 connected to each other. At this time, the gasket portion 14 is connected to the upper plate portion 112. The surface of the gasket portion 14 away from the lower plate portion 114 is preferably flush with the surface of the upper plate portion 112 away from the lower plate portion 114, and the surface of the gasket portion 14 close to the lower plate portion 114 is preferably flush with the surface of the upper plate portion 112 close to the lower plate portion 114.
[0061] The gasket portion 14 is used to contact the bottom plate 21. An installation hole 211 is formed in the bottom plate 21, and the position of the through hole 141 corresponds to the position of the installation hole 211. The shape of the through hole 141 is preferably the same as the shape of the installation hole 211. When the frame 2 and the purlin 3 are fastened by the connecting bolt 4 and the nut, the gasket portion 14 functions as a gasket. At this time, no additional gasket needs to be installed, improving the installation efficiency.
[0062] It should be noted that after the photovoltaic module hook 1 is connected to the frame 2, the through hole 141 has been pre-aligned with the installation hole 211. The shape of the through hole 141 can be any one of a waist shape, a circular shape, and a rectangular shape. At this time, the structure of the through hole 141 is simple and easy to process. The shape of the through hole 141 is preferably a waist shape.
[0063] The frame 2 includes a bottom plate 21. The receiving groove 111 in the connecting portion 11 is specifically used to cooperate with the bottom plate 21 in the frame 2. The purlin 3 can be of a C shape. At this time, the purlin 3 includes a connected top plate 31 and a first bending plate 32. The top plate 31 contacts the frame 2, and the first bending plate 32 is located on one side of the top plate 31 along the width direction of the purlin 3. The baffle portion 12 is specifically used to be hung on the first bending plate 32 in the purlin 3. When the photovoltaic module hook 1 cooperates with the frame 2 and the purlin 3, the baffle portion 12 contacts the first bending plate 32. The height direction of the purlin 3 can be referred to Figure 2 the direction shown by the C arrow in
[0064] When installing the photovoltaic module, first connect the photovoltaic module hook 1 to the frame 2 in the photovoltaic module, then manually or an installation robot grabs the photovoltaic module connected with the photovoltaic module hook 1, and hangs the photovoltaic module on the purlin 3, and finally installs the connecting bolt 4 and the nut. Among them, after the photovoltaic module is hung on the purlin 3, the baffle portion 12 in the photovoltaic module hook 1 contacts the purlin 3. The nut can be a separate connecting nut 5. The nut can also be a pre-installed nut 16 provided on the photovoltaic module hook 1.
[0065] In the embodiment of the present utility model, the photovoltaic module hanger 1 can be used to hang the photovoltaic module on the purlin 3. After the photovoltaic module is hung on the purlin 3, the photovoltaic module is not likely to shift or slip greatly, so the installer does not need to hold the photovoltaic module first, and then the connecting bolts 4 and nuts can be installed, thereby improving the installation efficiency of the photovoltaic module. In addition, only one installer is required to install the connecting bolts 4 and nuts, compared with the prior art where two installers are required to install the bolts and nuts, which reduces the labor cost. In addition, after the photovoltaic module is connected to the photovoltaic module hanger 1, the photovoltaic module connected with the photovoltaic module hanger 1 can be hung on the purlin 3 by an installation robot, which reduces the labor intensity of the personnel and improves the installation efficiency of the photovoltaic module. In addition, the installer who originally held the photovoltaic module can install the connecting bolts 4 and nuts simultaneously with another installer, thereby improving the installation efficiency of the photovoltaic module.
[0066] The photovoltaic module hanger 1 further includes a bending portion 13 connected to one end of the baffle portion 12 away from the connecting portion 11, and the bending portion 13 extends toward the through hole 141.
[0067] The purlin 3 may further include a second bending plate 33 connected to the first bending plate 32. The first bending plate 32 and the second bending plate 33 form an L shape. The baffle portion 12 is specifically used for hanging on the first bending plate 32 in the purlin 3. When the photovoltaic module hanger 1 cooperates with the frame 2 and the purlin 3, the baffle portion 12 contacts the first bending plate 32, and the bending portion 13 is located on the side of the second bending plate 33 away from the top plate 31. Along the height direction of the purlin 3, the distance between the bending portion 13 and the second bending plate 33 is greater than or equal to zero and less than or equal to the height of the first bending plate 32. When the distance between the bending portion 13 and the second bending plate 33 is zero, the bending portion 13 contacts the second bending plate 33. Through the arrangement of the bending portion 13, the probability of the photovoltaic module falling off due to negative wind is reduced.
[0068] A positioning convex portion 15 protruding toward the bending portion 13 is provided on the gasket portion 14. The positioning convex portion 15 is located on the side of the through hole 141 close to the connecting portion 11. An installation hole 211 is formed on the frame 2, and the positioning convex portion 15 is used to extend into the installation hole 211 and contact the inner wall of the installation hole 211.
[0069] Specifically, when the shape of the through hole 141 is waist-shaped, the positioning convex portion 15 is located on one side of the length direction of the through hole 141, and the positioning convex portion 15 is close to the connecting portion 11. When the shape of the installation hole 211 is waist-shaped, the positioning convex portion 15 specifically contacts the inner wall of one side of the installation hole 211 along its length direction. When the positioning convex portion 15 contacts the inner wall of the installation hole 211, the photovoltaic module hanger 1 is installed in place. At this time, the position of the through hole 141 corresponds to the position of the installation hole 211.
[0070] During the connection process of the photovoltaic module hook 1 and the frame 2, the positioning of the photovoltaic module hook 1 can be achieved through the positioning convex portion 15, so as to ensure that the position of the through hole 141 corresponds to the position of the mounting hole 211. In addition, through the setting of the positioning convex portion 15, the sliding of the photovoltaic module can also be avoided.
[0071] The connecting portion 11 includes a connected upper plate portion 112, a bending portion 113, and a lower plate portion 114. The upper plate portion 112, the bending portion 113, and the lower plate portion 114 enclose a receiving groove 111, and the baffle portion 12 is connected to the lower plate portion 114. The receiving groove 111 includes a notch disposed opposite to the bending portion 113. Through the setting of enclosing the receiving groove 111 by the upper plate portion 112, the bending portion 113, and the lower plate portion 114, the contact area between the receiving groove 111 and the bottom plate 21 is increased, so as to ensure the matching performance between the receiving groove 111 in the photovoltaic module hook 1 and the bottom plate 21.
[0072] The cross-sectional shape of the lower plate portion 114 is trapezoidal. Along the second direction, the lower plate portion 114 has a first end far from the baffle portion 12 and a second end close to the baffle portion 12. Along the first direction, the width of the first end of the lower plate portion 114 is smaller than the width of the second end of the lower plate portion 114; the first end of the lower plate portion 114 is located on the side of the positioning convex portion 15 close to the bending portion 113 along the first direction.
[0073] The cross-section of the lower plate portion 114 is the section of the lower plate portion 114 perpendicular to the height direction of the photovoltaic module hook 1. When the photovoltaic module hook 1 is installed on the frame 2, the photovoltaic module hook 1 can be rotated first, so that the end of the gasket portion 14 far from the connecting portion 11 approaches the bottom plate 21 of the frame 2, and the end of the connecting portion 11 far from the gasket portion 14 is far from the bottom plate 21 of the frame 2. Then, the positioning convex portion 15 is first inserted into the mounting hole 211, and then the photovoltaic module hook 1 is rotated, so that the connecting portion 11 gradually approaches the bottom plate 21 of the frame 2 until the bottom plate 21 extends into the receiving groove 111. Through the setting that the first end of the lower plate portion 114 is located on the side of the positioning convex portion 15 close to the bending portion 113 along the first direction, it can be ensured that during the process of the positioning convex portion 15 being inserted into the mounting hole 211, the first end of the lower plate portion 114 is outside the bottom plate 21, which is beneficial to the positioning convex portion 15 being inserted into the mounting hole 211, and thus beneficial to the installation of the photovoltaic module hook 1. In addition, when the cross-sectional shape of the lower plate portion is trapezoidal, the connection width between the lower plate portion 114 and the baffle portion 12 is increased.
[0074] In the first embodiment, an avoidance groove 121 may be formed on the baffle portion 12, or the avoidance groove 121 may not be formed on the baffle portion 12. When the avoidance groove 121 is formed, the avoidance groove 121 communicates with the accommodation groove 111, and the avoidance groove 121 is located on a side of the accommodation groove 111 close to the bending portion 13. Along the first direction, the width of the avoidance groove 121 is smaller than the width of the connecting portion 11. Specifically, the avoidance groove 121 is formed at one end of the baffle portion 12 close to the connecting portion 11. Through the arrangement of the avoidance groove 121, when the photovoltaic module hook 1 in the first to third embodiments is installed on the frame 2, the baffle portion 12 can be prevented from hitting the frame 2.
[0075] In the first embodiment, the assembly process of the photovoltaic module hook 1 and the frame 2 may be as follows: The photovoltaic module hook 1 may be rotated first so that one end of the gasket portion 14 away from the connecting portion 11 approaches the bottom plate 21 of the frame 2, and one end of the connecting portion 11 away from the gasket portion 14 is away from the bottom plate 21 of the frame 2. Then, the positioning convex portion 15 is first inserted into the mounting hole 211, and then the photovoltaic module hook 1 is rotated so that the connecting portion 11 gradually approaches the bottom plate 21 of the frame 2 until the bottom plate 21 extends into the accommodation groove 111. Then, the photovoltaic module hook 1 is pushed toward the frame 2 until the accommodation groove 111 is completely embedded in the bottom plate 21.
[0076] The second embodiment
[0077] Referring to Figure 5 and Figure 6 , the difference between the second embodiment and the first embodiment is that: the cross-sectional shape of the lower plate portion 114 is rectangular, and the lower plate portion 114 is located on a side of the positioning convex portion 15 close to the bending portion 113 along the first direction.
[0078] In the second embodiment, the assembly process of the photovoltaic module hook 1 and the frame 2 may be as follows: The assembly process of the photovoltaic module hook 1 and the frame 2 may be as follows: The photovoltaic module hook 1 may be rotated first so that one end of the gasket portion 14 away from the connecting portion 11 approaches the bottom plate 21 of the frame 2, and one end of the connecting portion 11 away from the gasket portion 14 is away from the bottom plate 21 of the frame 2. Then, the positioning convex portion 15 is first inserted into the mounting hole 211, and then the photovoltaic module hook 1 is rotated so that the connecting portion 11 gradually approaches the bottom plate 21 of the frame 2 until the bottom plate 21 extends into the accommodation groove 111. Then, the photovoltaic module hook 1 is pushed toward the frame 2 until the accommodation groove 111 is completely embedded in the bottom plate 21.
[0079] In the second embodiment, an avoidance groove 121 is formed in the baffle portion 12. When the avoidance groove 121 is located on the side of the lower plate portion 114 away from the bending portion 113, the assembly process of the photovoltaic module hook 1 and the frame 2 can be as follows: First, make the avoidance groove 121 cooperate with the bottom plate 21. At this time, the positioning convex portion 15 is located above the bottom plate 21 and corresponds to the position of the mounting hole 211. Then, move the photovoltaic module hook 1 downward so that the gasket portion 14 contacts the bottom plate 21. At this time, the positioning convex portion 15 extends into the mounting hole 211 and is located on one side in the width direction of the waist-shaped mounting hole 211. Along the height direction of the frame 2, the bottom plate 21 corresponds to the position of the receiving groove 111. Then, push the photovoltaic module hook 1 toward the frame 2 until the receiving groove 111 is completely embedded in the bottom plate 21. At this time, the positioning convex portion 15 is located at the middle position of the waist-shaped mounting hole 211. Finally, along the length direction of the frame 2, adjust the position of the photovoltaic module hook 1 so that the positioning convex portion 15 contacts the side wall on one side in the length direction of the waist-shaped mounting hole 211.
[0080] Embodiment Three
[0081] Referring to Figure 7 and Figure 8 Embodiment Three is different from Embodiment Two in that a pre-installed nut 16 is provided on the gasket portion 14, and the position of the pre-installed nut 16 corresponds to the position of the through hole 141.
[0082] The connection manner between the pre-installed nut 16 and the gasket portion 14 can be welding. The pre-installed nut 16 has a threaded hole, and the position of the threaded hole corresponds to the position of the through hole 141. In this embodiment, only the connecting bolt 4 needs to be installed in the subsequent installation process, and there is no need to install a separate connecting nut 5, which further improves the installation efficiency of the photovoltaic module.
[0083] The assembly process of the photovoltaic module hook 1 and the frame 2 in Embodiment Three is the same as that of the photovoltaic module hook 1 and the frame 2 in Embodiment Two.
[0084] Embodiment Four
[0085] Referring to Figures 9 to 12 , the photovoltaic module hook 1 includes a connecting portion 11, a baffle portion 12, a bending portion 13, and a gasket portion 14. The connecting portion 11 has a receiving groove 111 extending in the first direction, and the receiving groove 111 is used to cooperate with the bottom plate 21 at the bottom of the frame 2 in the photovoltaic module. The baffle portion 12 is connected to one end of the connecting portion 11, and the baffle portion 12 is used to hang on the purlin 3. The gasket portion 14 is connected to the connecting portion 11, the gasket portion 14 is located on one side of the connecting portion 11 along the second direction, and a through hole 141 is formed in the gasket portion 14. The bending portion 13 is connected to the end of the baffle portion 12 away from the connecting portion 11, and the bending portion 13 extends toward the through hole 141.
[0086] In the fourth embodiment, the connecting portion 11 further includes an undercut portion 115, one end of which extends into the receiving groove 111, and the undercut portion 115 is used to snap-fit with the bottom plate 21. In the fourth embodiment, the matching mode of the receiving groove 111 and the bottom plate 21 can be a clearance fit, in which case, the undercut portion 115 can achieve an interference fit with the bottom plate 21.
[0087] The connecting portion 11 includes an upper plate portion 112, a curved portion 113 and a lower plate portion 114 connected to each other, and the upper plate portion 112, the curved portion 113 and the lower plate portion 114 enclose a receiving groove 111. Along the first direction, the width of the upper plate portion 112 can be smaller than the width of the lower plate portion 114. The undercut portion 115 is arranged on the upper plate portion 112 or the lower plate portion 114, and the undercut portion 115 is arranged at an angle to the upper plate portion 112 or the lower plate portion 114. The receiving groove 111 includes a notch arranged opposite to the curved portion 113. The undercut portion 115 is arranged obliquely along the direction in which the notch points to the curved portion 113, and the end of the undercut portion 115 close to the curved portion 113 is higher than the end of the undercut portion 115 away from the curved portion 113. The undercut portion 115 is interference fit with the bottom plate 21, and the arrangement of the undercut portion 115 can ensure the connection reliability between the photovoltaic component hook 1 and the frame 2.
[0088] In the fourth embodiment, the assembly process of the photovoltaic component hook 1 and the frame 2 can be as follows: the gasket portion 14 is fitted with the bottom plate 21 in the frame 2, and at the same time, the position of the mounting hole 211 is aligned with the position of the through hole 141 along the length direction of the frame 2, and then the photovoltaic component hook 1 is pushed toward the frame 2, so that the receiving groove 111 is matched with the bottom plate 21, until the receiving groove 111 is completely embedded in the bottom plate 21. In the process of pushing the photovoltaic component hook 1 toward the frame 2, the undercut portion 115 is interference-fitted with the bottom plate 21. After the receiving groove 111 is completely embedded in the bottom plate 21, the position of the mounting hole 211 is also aligned with the position of the through hole 141 along the width direction of the frame 2. At this time, the position of the mounting hole 211 completely corresponds to the position of the through hole 141.
[0089] Embodiment 5
[0090] Reference Figure 13 and Figure 14 The photovoltaic module hook 1 includes a connecting portion 11, a baffle portion 12, a bending portion 13 and a gasket portion 14. The connecting portion 11 has a receiving groove 111 extending along the first direction, and the receiving groove 111 is used to cooperate with the bottom plate 21 at the bottom of the frame 2 of the photovoltaic module. The baffle portion 12 is connected to one end of the connecting portion 11, and the baffle portion 12 is used to hang with the purlin 3. The gasket portion 14 is connected to the connecting portion 11, and the gasket portion 14 is located on one side of the connecting portion 11 along the second direction, and a through hole 141 is provided on the gasket portion 14. The bending portion 13 is connected to one end of the baffle portion 12 away from the connecting portion 11, and the bending portion 13 extends toward the through hole 141.
[0091] In the fifth embodiment, the surface of the connecting portion 11 away from the gasket portion 14 and the surface of the baffle portion 12 away from the gasket portion 14 are in the same plane, and the surface of the connecting portion 11 close to the gasket portion 14 and the surface of the baffle portion 12 close to the gasket portion 14 are in the same plane. At this time, the gasket portion 14 is connected to the connecting portion 11 through the transition portion 17. The transition portion 17 is arranged at an angle with the gasket portion 14. Fillets are provided at the joints of the transition portion 17 with the gasket portion 14 and the connecting portion 11.
[0092] In the fifth embodiment, the thickness of the connecting portion 11 is equal to the thickness of the gasket portion 14. In this embodiment, the structure of the connecting portion 11 is simple and the processing difficulty is low.
[0093] A positioning convex portion 15 protruding towards the bending portion 13 is provided on the gasket portion 14. The positioning convex portion 15 is located on the side of the through hole 141 close to the connecting portion 11. An installation hole 211 is formed in the frame 2. The positioning convex portion 15 is used to extend into the installation hole 211 and contact the inner wall of the installation hole 211. An avoidance groove 121 is formed in the baffle portion 12. The avoidance groove 121 communicates with the accommodation groove 111, and the avoidance groove 121 is located on the side of the accommodation groove 111 close to the bending portion 13. Along the first direction, the width of the avoidance groove 121 is smaller than the width of the connecting portion 11. In the fifth embodiment, when the photovoltaic module hook 1 includes the positioning convex portion 15, if the avoidance groove 121 is not provided and only the accommodation groove 111 is provided, when the photovoltaic module hook 1 is inserted into the frame 2 in the width direction, the frame 2 will interfere with the positioning convex portion 15, resulting in abnormal installation of the photovoltaic module hook 1.
[0094] In the fifth embodiment, the installation of the photovoltaic module hook 1 is realized in a top-down manner. The assembly process of the photovoltaic module hook 1 and the frame 2 can be as follows: First, align the avoidance groove 121 with the bottom plate 21. At this time, the positioning convex portion 15 is located above the bottom plate 21 and corresponds to the position of the installation hole 211. Then, move the photovoltaic module hook 1 downward so that the gasket portion 14 contacts the bottom plate 21. At this time, the positioning convex portion 15 extends into the installation hole 211 and is located on one side in the width direction of the waist-shaped installation hole 211. Along the height direction of the frame 2, the bottom plate 21 corresponds to the position of the accommodation groove 111. Then, push the photovoltaic module hook 1 towards the frame 2 until the accommodation groove 111 is completely embedded in the bottom plate 21. At this time, the positioning convex portion 15 is located at the middle position of the waist-shaped installation hole 211. Finally, adjust the position of the photovoltaic module hook 1 along the length direction of the frame 2 so that the positioning convex portion 15 contacts the side wall on one side in the length direction of the waist-shaped installation hole 211.
[0095] In the second aspect, the embodiment of the present invention also discloses a photovoltaic system, including a photovoltaic module and a purlin 3. The above-mentioned photovoltaic module hook 1 is connected to the frame 2 of the photovoltaic module, and the photovoltaic module is hung on the purlin 3 through the photovoltaic module hook 1.
[0096] Since the photovoltaic system includes the above-mentioned photovoltaic module hanger, it also has the beneficial effects of the above-mentioned photovoltaic module hanger, which will not be elaborated here.
[0097] The assembly process of the photovoltaic module connected with the above-mentioned photovoltaic module hanger 1 and the purlin 3 is as follows: after the photovoltaic module is grabbed by a human or an installation robot, the bottom plate 21 of the frame 2 is attached to the top plate 31 in the purlin 3, and then the photovoltaic module drops. During the dropping process of the photovoltaic module, the photovoltaic module slides down by its own weight, so that the baffle part 12 contacts the first bending plate 32. At this time, the bending part 13 is located on the side of the first bending plate 32 away from the top plate 31; then, the installer passes the connecting bolt 4 through the through hole 141 in the photovoltaic module hanger 1, the installation hole 211 on the frame 2 and the through hole on the purlin 3, and cooperates the connecting nut 5 or the pre-installed nut 16 with the connecting bolt 4 and completes the tightening.
[0098] Refer to Figure 2 , Figure 3 , Figure 4 , Figure 8 , Figure 11 , Figure 12 and Figure 14 , the purlin 3 includes a connected top plate 31 and a first bending plate 32, the photovoltaic module hanger 1 includes a baffle part 12, the baffle part 12 contacts the first bending plate 32, and along the height direction of the purlin 3, the height of the baffle part 12 is greater than or equal to the height of the first bending plate 32 and less than or equal to twice the height of the first bending plate 32.
[0099] The height direction of the purlin 3 can refer to the direction shown by the C arrow in Figure 2 . When the height of the baffle part 12 is greater than or equal to the height of the first bending plate 32, it can ensure the full contact between the baffle part 12 and the first bending plate 32, and further ensure that the photovoltaic module connected with the photovoltaic module hanger 1 is firmly hung on the purlin 3.
[0100] Refer to Figure 11 , the purlin 3 further includes a second bending plate 33 connected to the first bending plate 32, the photovoltaic module hanger 1 includes a bending part 13, and along the height direction of the purlin 3, the distance between the bending part 13 and the second bending plate 33 is greater than or equal to zero and less than or equal to the height of the first bending plate 32.
[0101] When the distance between the bending part 13 and the second bending plate 33 is zero, the bending part 13 contacts the second bending plate 33, improving the effect of reducing the negative wind shedding of the photovoltaic module. When the distance between the bending part 13 and the second bending plate 33 is greater than zero, there is a certain distance between the bending part 13 and the second bending plate 33, reducing the matching accuracy between the photovoltaic module hanger 1 and the purlin 3, facilitating the hanging of the photovoltaic module on the purlin 3 by an installation robot, and having a certain effect of reducing the negative wind shedding of the photovoltaic module.
[0102] It should be noted that in this document, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising one..." does not exclude the presence of additional identical elements in the process, method, article or device comprising such element.
[0103] The embodiments of the present utility model have been described above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present utility model, those of ordinary skill in the art can also make many forms without departing from the spirit of the present utility model and the scope protected by the claims. All of these fall within the protection scope of the present utility model.
Claims
1. A photovoltaic module hook, characterized in that: include: A connecting portion having a receiving groove extending along a first direction, wherein the receiving groove is used to match with a bottom plate at the bottom of a frame in a photovoltaic module; A baffle portion connected to one end of the connecting portion, the baffle portion being used for being hung with a purlin; The gasket portion is connected to the connecting portion, the gasket portion is located on one side of the connecting portion along a second direction, the second direction intersects with the first direction, and a via hole is provided on the gasket portion.
2. The photovoltaic module hook according to claim 1, characterized in that: It also includes a bending portion connected to one end of the baffle portion away from the connecting portion, and the bending portion extends toward the via hole.
3. The photovoltaic assembly hook according to claim 2, characterized in that: The gasket portion is provided with a positioning protrusion protruding toward the bending portion, and the positioning protrusion is located on the side of the via hole close to the connecting portion. The frame is provided with a mounting hole, and the positioning protrusion is used to extend into the mounting hole and contact the inner wall of the mounting hole.
4. The photovoltaic assembly hook according to claim 3, characterized in that: The connecting portion comprises an upper plate portion, a bent portion and a lower plate portion which are connected to each other. The upper plate portion, the bent portion and the lower plate portion surround the accommodating groove, and the baffle portion is connected to the lower plate portion.
5. The photovoltaic assembly hook according to claim 4, characterized in that: The cross section of the lower plate portion is in a trapezoidal shape. Along the second direction, the lower plate portion has a first end away from the baffle portion and a second end close to the baffle portion. Along the first direction, the width of the first end of the lower plate portion is smaller than the width of the second end of the lower plate portion. The first end of the lower plate portion is located at a side of the positioning protrusion close to the bent portion along the first direction.
6. The photovoltaic assembly hook according to claim 4, characterized in that: The cross-section of the lower plate portion is in a rectangular shape, and the lower plate portion is located at a side of the positioning protrusion close to the bending portion along the first direction.
7. The photovoltaic assembly hook according to claim 3, characterized in that: The baffle portion is provided with an avoidance groove, the avoidance groove is communicated with the accommodating groove, and the avoidance groove is located on a side of the accommodating groove close to the bending portion. Along the first direction, the width of the avoidance groove is smaller than the width of the connecting portion.
8. The photovoltaic assembly hook according to any one of claims 1 to 7, characterized in that: The gasket portion is provided with a pre-installed nut, and the position of the pre-installed nut corresponds to the position of the through hole.
9. The photovoltaic assembly hook according to claim 7, characterized in that: The surface of the connecting portion away from the gasket portion and the surface of the baffle portion away from the gasket portion are on the same plane, and the surface of the connecting portion close to the gasket portion and the surface of the baffle portion close to the gasket portion are on the same plane.
10. The photovoltaic assembly hook according to claim 1 or 2, characterized in that: The connecting portion further comprises an undercut portion, one end of which extends into the accommodating groove, and the undercut portion is used for being snap-connected with the bottom plate.
11. The photovoltaic assembly hook according to claim 1, characterized in that: The shape of the via hole is any one of waist-shaped, circular and rectangular.
12. A photovoltaic system, characterized in that: It comprises a photovoltaic module and a purlin, wherein the frame of the photovoltaic module is connected with the photovoltaic module hook according to any one of claims 1 to 11, and the photovoltaic module is hung on the purlin through the photovoltaic module hook.
13. The photovoltaic system according to claim 12, characterized in that: The purlin includes a connected top plate and a first bending plate, and the photovoltaic component hook includes a baffle portion, which is in contact with the first bending plate. Along the height direction of the purlin, the height of the baffle portion is greater than or equal to the height of the first bending plate, and less than or equal to twice the height of the first bending plate.
14. The photovoltaic system according to claim 13, characterized in that: The purlin also includes a second bending plate connected to the first bending plate, and the photovoltaic component hook includes a bending portion. Along the height direction of the purlin, the distance between the bending portion and the second bending plate is greater than or equal to zero and less than or equal to the height of the first bending plate.