Tea leaf roller fixation machine with preheating device

By introducing a preheating device into the tea drum finishing machine, the room temperature tea fresh leaves are preheated, which solves the coking problem caused by the high-temperature drum and improves the finishing efficiency.

CN222929165UActive Publication Date: 2025-06-03ZHEJIANG LVFENG MASCH CO LTD
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Patent Information

Application Number
CN202421703657.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-03
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

During the completion process of existing drum finishing machines, the high-temperature drum causes the room temperature fresh tea leaves to suddenly come into contact with high temperature, which can easily cause coking and affect the finishing effect.

Method used

A tea leaf drum finisher with a preheating device is designed. The room temperature tea fresh leaves are preheated by the preheating drum in the preheating body to reduce the temperature difference with the finishing drum, thereby avoiding coking.

Benefits of technology

Through the preheating device, the surface coking of fresh tea leaves is reduced, the finishing efficiency is improved, and the tea leaves can reach the finishing temperature more quickly.

✦ Generated by Eureka AI based on patent content.

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Abstract

In order to overcome the defect that a high-temperature roller in the prior art enables fresh tea leaves at room temperature to be coked to influence the fixation effect, the utility model provides a tea roller fixation machine with a preheating device, and relates to the technical field of tea processing. The fixation machine comprises a fixation machine main body and a preheating main body, the fixation machine main body is provided with a fixation roller, and the preheating main body is provided with a preheating roller connected with the fixation roller; the preheating body comprises a shell, the preheating roller is connected with the shell in a matched mode, and a heating piece used for heating the preheating roller is arranged at the shell. Through the preheating main body, fresh tea leaves at room temperature can be preheated, the temperature difference between the fresh tea leaves and the fixation roller is reduced, and the phenomenon that the surfaces of the fresh tea leaves are coked is reduced; and after the preheated fresh tea leaves enter the fixation machine main body, the fixation temperature can be increased more quickly, and the fixation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing, and specifically to a tea drum de-enzyming machine with a preheating device. Background Art

[0002] During the production of tea, a drum de-enzyming machine is used to de-enzyming fresh tea leaves, destroy the activity of enzymes in the fresh leaves, dissipate moisture, make the tea leaves wilt, and achieve the purpose of tea de-enzyming; the existing drum de-enzyming machine consists of a shell and a drum; the drum is horizontally arranged, with the two ends being the input end and the output end respectively, and runs through both sides of the shell, and is rotationally connected to the shell; a cavity is arranged inside the shell, and a heating structure and a driving structure are arranged in the cavity to drive the drum to rotate and heat; a spiral guide vane is arranged inside the drum, and after the tea leaves are put into the input end of the drum, they will move axially along the guide of the guide vane to the output end, and the tea leaves will be de-enzymed by high temperature during this moving process.

[0003] When the existing drum de-enzyming machine is de-enzyming, the temperature of the inner wall of the drum can be as high as more than 200 degrees Celsius; although there are differences in the local temperatures of the drum, the drum will still have relatively high temperatures everywhere due to heat conduction; when the fresh tea leaves at room temperature of about 20 degrees Celsius suddenly come into contact with the high temperature at the input end of the drum, due to the too large temperature difference, it is extremely easy to cause the surface of the fresh tea leaves to be coked, that is, carbonized. The coked surface of the fresh tea leaves hinders the removal of moisture inside the fresh tea leaves and the transfer of heat to the inside of the fresh tea leaves, resulting in poor de-enzyming effect. Content of the Utility Model

[0004] The utility model provides a tea drum de-enzyming machine with a preheating device, which can overcome the defect that the high-temperature drum of the prior art causes the fresh tea leaves at room temperature to be coked and affects the de-enzyming effect.

[0005] The tea drum de-enzyming machine with a preheating device according to the utility model includes a de-enzyming machine main body and a preheating main body. The de-enzyming machine main body is provided with a de-enzyming drum, and the preheating main body is provided with a preheating drum connected to the de-enzyming drum;

[0006] The preheating main body includes a shell, the preheating drum is connected to the shell in a matching manner, and a heating element for heating the preheating drum is arranged at the shell.

[0007] Through the preheating main body of the utility model, it can preheat the fresh tea leaves at room temperature, reduce the temperature difference between the fresh tea leaves and the de-enzyming drum, and reduce the phenomenon of surface coking of the fresh tea leaves; and after the preheated fresh tea leaves enter the de-enzyming machine main body, they can be more quickly raised to the de-enzyming temperature, improving the de-enzyming efficiency.

[0008] Among them, the setting of the preheating drum enables it to accommodate tea leaves, so that it can be as convenient as a de-enzyming machine to preheat tea leaves.

[0009] Among them, the heating element is arranged such that the preheating roller can be heated to the required preheating temperature, thereby preheating the fresh tea leaves.

[0010] Preferably, a heating chamber is provided inside the housing, the heating element is a heating furnace, and the heating furnace is arranged in the heating chamber; openings communicating with the heating chamber are provided on both sides of the housing; both ends of the preheating roller respectively penetrate through the openings on both sides of the housing, and a spiral guide vane plate is arranged on the inner wall along the axial direction.

[0011] In the present utility model, through the arrangement of the spiral guide vane plate, after the fresh tea leaves are poured into the preheating roller, they can move axially to the other end, thereby uniformly preheating the fresh tea leaves.

[0012] Preferably, a surrounding guide groove is provided on the side wall of the preheating roller, and a guide wheel cooperating with the guide groove is provided on the side wall surface of the heating chamber. The guide wheel can rotate to support the rotation of the preheating roller.

[0013] In the present utility model, through the arrangement of the guide wheel and the guide groove, the preheating roller can be limited and supported, so that it can rotate in place.

[0014] Preferably, a first flange is provided at the input end of the fixing roller, and a second flange is provided at one end of the preheating roller; the first flange and the second flange are connected in cooperation through fasteners, so that the preheating roller can rotate following the fixing roller, and the tea leaves in the preheating roller are axially displaced into the fixing roller.

[0015] In the present utility model, through the arrangement of the first flange and the second flange, the preheating roller and the fixing roller can be coaxially connected to each other, so that the fresh tea leaves in the preheating roller can be conveyed into the fixing roller.

[0016] Preferably, a carrier plate is provided on one side of the fixing machine main body; the carrier plate is provided with a limiting groove penetrating through the upper and lower end faces, and the limiting groove is arranged along the axial direction of the fixing roller; a limiting block slidably cooperating with the limiting groove is provided at the bottom of the housing.

[0017] In the present utility model, through the arrangement of the limiting groove and the limiting block, the preheating main body is more stable, and the first flange and the second flange can be directly aligned, thereby facilitating installation.

[0018] Preferably, a positioning hole penetrating through both sides is provided on the side wall of the limiting block, and a positioning plate located at the end of the sliding groove is provided on one side of the carrier plate; one side of the positioning plate is attached to the side wall of the limiting block; the positioning plate is provided with an opening corresponding to the positioning hole and is connected in cooperation through fasteners.

[0019] In the present utility model, through the arrangement of the positioning plate and the positioning hole, the preheating main body can be fixed to the carrier plate, thereby making it more stable. Description of the Drawings

[0020] Figure 1 Schematic diagram after the connection of the main body of the green tea fixing machine and the preheating main body in Embodiment 1;

[0021] Figure 2 Schematic diagram of the main body of the green tea fixing machine in Embodiment 1;

[0022] Figure 3 Schematic diagram of the preheating main body in Embodiment 1;

[0023] Figure 4 Schematic diagram of the interior of the heating chamber in Embodiment 1. Detailed implementation manners

[0024] To further understand the content of the present utility model, the present utility model will be described in detail in combination with embodiments. It should be understood that the embodiments are only for explaining the present utility model rather than limiting it.

[0025] Embodiment 1

[0026] As Figures 1-4 shown, this embodiment provides a tea roller green tea fixing machine with a preheating device, which includes a main body 110 of the green tea fixing machine and a preheating main body 120. The main body 110 of the green tea fixing machine is provided with a fixing drum 111, and the preheating main body 120 is provided with a preheating drum 3220 connected to the fixing drum 111;

[0027] The preheating main body 120 includes a housing 321. The preheating drum 3220 is cooperatively connected with the housing 321, and a heating member for heating the preheating drum 3220 is provided at the housing 321.

[0028] Through the preheating main body 120 in this embodiment, it can preheat the fresh tea leaves at room temperature, reduce the temperature difference between the fresh tea leaves and the fixing drum 111, and reduce the phenomenon of coking on the surface of the fresh tea leaves; and after the preheated fresh tea leaves enter the main body 110 of the green tea fixing machine, they can be more quickly raised to the fixing temperature, improving the fixing efficiency.

[0029] In this embodiment, a heating chamber 430 is provided inside the housing 321, the heating member is a heating furnace 431, and the heating furnace 431 is arranged in the heating chamber 430; openings communicating with the heating chamber 430 are provided on both sides of the housing 321; both ends of the preheating drum 3220 respectively penetrate through the openings on both sides of the housing 321, and spiral guide vanes 3221 are arranged on the inner wall along the axial direction.

[0030] Through the arrangement of the spiral guide vanes 3221 in this embodiment, after the fresh tea leaves are poured into the preheating drum 3220, they can move axially to the other end, so as to uniformly preheat the fresh tea leaves; the heating furnace 431 is any one of a well-known electric heating furnace 431 and a gas heating furnace 431, and the housing 321 is also provided with openings for gas combustion assistance.

[0031] In this embodiment, a surrounding guide groove 433 is provided at the side wall of the preheating drum 3220, and a guide wheel 434 is provided on the side wall surface of the heating cavity 430 and is engaged with the guide groove 433. The guide wheel 434 can rotate to support the rotation of the preheating drum 3220.

[0032] Through the arrangement of the guide wheel 434 and the guide groove 433 in this embodiment, the preheating drum 3220 can be limited and supported, so that it can rotate in place.

[0033] In this embodiment, a first flange 213 is provided at the input end 112 of the de-enzyming drum 111, and a second flange 323 is provided at one end of the preheating drum 3220; the first flange 213 and the second flange 323 are connected by fasteners in cooperation, so that the preheating drum 3220 can rotate following the de-enzyming drum 111, and the tea leaves in the preheating drum 3220 are axially displaced into the de-enzyming drum 111.

[0034] Through the arrangement of the first flange 213 and the second flange 323 in this embodiment, the preheating drum 3220 and the de-enzyming drum 111 can be coaxially connected to each other, so that the fresh tea leaves in the preheating drum 3220 can be conveyed into the de-enzyming drum 111.

[0035] In this embodiment, a carrier plate 214 is provided on one side of the de-enzyming machine main body 110; the carrier plate 214 is provided with a limiting groove 2140 penetrating through the upper and lower end faces, and the limiting groove 2140 is arranged along the axial direction of the de-enzyming drum 111; a limiting block 432 slidably engaged with the limiting groove 2140 is provided at the bottom of the outer shell 321.

[0036] Through the arrangement of the limiting groove 2140 and the limiting block 432 in this embodiment, the preheating main body 120 is more stable, and the first flange 213 and the second flange 323 can be directly aligned, thus facilitating installation.

[0037] In this embodiment, a positioning hole 4320 penetrating through both sides is provided at the side wall of the limiting block 432, and a positioning plate 2041 is provided on one side of the carrier plate 214 at the end of the sliding groove; one side of the positioning plate 2041 is attached to the side wall of the limiting block 432; the positioning plate 2041 is provided with an opening corresponding to the positioning hole 4320 and is connected by fasteners in cooperation.

[0038] Through the arrangement of the positioning plate 2041 and the positioning hole 4320 in this embodiment, the preheating main body 120 can be fixed to the carrier plate 214, so that it is more stable; the fasteners herein are all bolt and nut structures.

[0039] Among them, a feed hopper 340 is provided on the side of the outer shell 321 away from the de-enzyming machine main body 110, and tea leaves can be poured into the preheating drum 3220 through the feed hopper 340.

[0040] When the tea leaf drum fixation machine with a preheating device in this embodiment is specifically used, first, the temperature of the heating furnace 431 is freely adjusted so that the preheating drum 3220 can freely adjust to a low temperature. The fresh tea leaves are poured into one end of the preheating drum 3220 far away from the fixation drum 111. When the fixation drum 111 rotates, it will drive the preheating drum 3220 to rotate. The rotation of the preheating drum 3220 will make the tea leaves move axially into the fixation drum 111 through the spiral guide plate 3221. During the movement, the tea leaves are preheated at a relatively low temperature so that they have a relatively close temperature when entering the fixation drum 111, and there is a gradual temperature increase process to avoid coking on the surface of the fresh tea leaves. After the tea leaves are preheated, they enter the fixation drum 111 of the fixation machine main body 110 for fixation.

[0041] It is easy to understand that those skilled in the art can combine, split, recombine, etc. the embodiments of the present application based on one or several embodiments provided by the present application to obtain other embodiments, and none of these embodiments exceed the protection scope of the present application.

[0042] The above schematically describes the present invention and its implementation manners. This description is not restrictive. What is shown in the embodiments is only part of the implementation manners of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments without creative work without departing from the creative purpose of the present invention, they should all fall within the protection scope of the present invention.

Claims

1. Tea drum withering machine with preheating device, characterized by: It comprises a fixing machine body (110) and a preheating body (120), the fixing machine body (110) being provided with a fixing roller (111), and the preheating body (120) being provided with a preheating roller (3220) connected to the fixing roller (111); The preheating body (120) comprises an outer shell (321), and the preheating roller (3220) is cooperatively connected to the outer shell (321). A heating element for heating the preheating roller (3220) is provided at the outer shell (321).

2. The tea-leaf drum-type tea-drying machine with a preheating device according to claim 1, characterized in that: A heating chamber (430) is provided inside the outer shell (321); the heating element is a heating furnace, and the heating furnace is provided inside the heating chamber (430); openings penetrating the heating chamber (430) are provided on both sides of the outer shell (321); both ends of the preheating roller (3220) respectively penetrate the openings on both sides of the outer shell (321), and the inner wall is provided with spiral guide vane plates (3221) distributed along the axial direction.

3. The tea-drum drying machine with a preheating device according to claim 2, characterized in that: A circumferential guide groove (433) is provided on the side wall of the preheating roller (3220), and a guide wheel (434) cooperating with the guide groove (433) is provided on the side wall surface of the heating chamber (430), and the guide wheel (434) is rotatable to support the rotation of the preheating roller (3220).

4. The tea-drum drying machine with a preheating device according to claim 1, characterized in that: A first flange (213) is provided at the input end (112) of the withering drum (111), and a second flange (323) is provided at one end of the preheating drum (3220); the first flange (213) and the second flange (323) are connected by fasteners, so that the preheating drum (3220) can rotate along with the withering drum (111), and the tea leaves in the preheating drum (3220) are axially displaced into the withering drum (111).

5. The tea-leaf drum-type tea-drying machine with a preheating device according to claim 1, characterized in that: A carrier plate (214) is provided on one side of the withering machine body (110); the carrier plate (214) is provided with a limiting groove (2140) penetrating the upper and lower end surfaces, and the limiting groove (2140) is arranged along the axial direction of the withering drum (111); and a limiting block (432) that slidably cooperates with the limiting groove (2140) is provided at the bottom of the housing (321).

6. The tea-drum drying machine with a preheating device according to claim 5, characterized in that: The side wall of the limit block (432) is provided with positioning holes (4320) penetrating both sides, and one side of the carrier plate (214) is provided with a positioning plate (2041) located at the end of the slide groove; one side of the positioning plate (2041) is fitted with the side wall of the limit block (432); the positioning plate (2041) is provided with an opening corresponding to the positioning hole (4320), and is connected by fasteners.