Intelligent baking test box for graphene
By using graphene heating plates and visual cameras in the tobacco leaf baking equipment, the problems of low thermal energy utilization and inability to monitor in real time in traditional tobacco leaf baking technology are solved, and the efficient, environmentally friendly and real-time monitoring of tobacco leaf baking effect is achieved.
Patent Information
- Application Number
- CN202421548675.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-02
AI Technical Summary
Traditional tobacco leaf baking technology has low thermal energy utilization rate and the inability to achieve real-time monitoring and remote control, resulting in poor quality of tobacco leaf baking and making it difficult to study excellent baking modes.
A graphene intelligent baking test chamber is designed, using graphene heating plate for energy-saving baking, and equipped with a visual camera and an optimized air inlet design to achieve real-time monitoring and efficient thermal energy utilization.
It achieves more stable and rapid heating and high energy conversion rate, ensuring the quality and environmental protection of tobacco leaf baking, and at the same time supports real-time monitoring and data collection, which promotes the research and optimization of the baking process.
Smart Images

Figure CN222929236U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco leaf baking, in particular to a graphene intelligent baking test box. Background Art
[0002] The baking of tobacco leaves is an important process in the cigarette production process, which determines the overall quality of tobacco leaves. At present, traditional tobacco leaf baking is carried out in a dedicated baking house through heating and ventilation measures, and the baking of tobacco leaves is achieved by adjusting the temperature and humidity of the baking house. The early baking process of tobacco has a great influence on the later preparation of tobacco. Only through effective baking can the appearance quality, chemical quality, physical quality and smoking quality of tobacco leaves be guaranteed. However, the traditional flue-curing process, equipment, heating materials and heating methods all lead to low thermal energy utilization rate and poor tobacco leaf baking quality. On the other hand, at present, the baking quality cannot be monitored in real time and remotely controlled during the baking process, and the baking process cannot be effectively observed and studied, so as to study excellent tobacco leaf baking modes.
[0003] Therefore, it is of great significance to develop a graphene intelligent baking test box. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a graphene intelligent baking test box in view of the above problems existing at present, which uses high-efficiency heat conversion materials for energy-saving baking, meets the function of observing and testing the baking process, and at the same time meets the function of baking a small batch of tobacco leaves.
[0005] The technical solution of the utility model is as follows:
[0006] A graphene intelligent baking test box includes a main box body, a heating chamber compartment and a tobacco loading chamber compartment are arranged in the main box body, an upper ventilation duct and a lower ventilation duct for ventilation are arranged between the heating chamber compartment and the tobacco loading chamber compartment; an air inlet facility and an air outlet facility are arranged above the heating chamber compartment and the tobacco loading chamber compartment; a graphene heating plate for heating during the sinking process of cold air is arranged in the heating chamber compartment; a vision camera for observing the state of tobacco leaves is arranged in the tobacco loading chamber compartment, and a front observation window and a side observation window for observing the tobacco leaf baking process are arranged on both sides of the tobacco loading chamber compartment.
[0007] Further, a switch valve and an air inlet pipe are arranged above the heating chamber compartment, the switch valve is arranged on the air inlet pipe, and the air inlet pipe communicates with the inside of the heating chamber compartment and the outside of the main box body; when the switch valve is opened, cold air enters the heating chamber compartment through the air inlet pipe for heating.
[0008] Further, an air outlet pipe is arranged above the tobacco loading chamber compartment, a check valve and an exhaust moisture fan are arranged on the air outlet pipe, and the air outlet pipe communicates with the inside of the tobacco loading chamber compartment and the outside of the main box body; under the action of the exhaust moisture fan, the excess hot and humid air during the baking of tobacco leaves is discharged through the air outlet pipe.
[0009] Furthermore, the air inlet facility and the air outlet facility are arranged inside the top cover on the main box body. The side surface of the top cover is provided with a net-shaped air inlet. When the switch valve is opened, cold air evenly enters the inside of the top cover from the air inlet, and enters the heating chamber through the air inlet pipe for heating.
[0010] Furthermore, a moisture exhaust port is also arranged on the top cover. The moisture exhaust port is communicated with the air outlet pipe to discharge the air in the air outlet pipe.
[0011] Furthermore, a heating chamber door for easy maintenance is arranged on one side of the heating chamber.
[0012] Furthermore, a loading chamber door is arranged on one side of the loading chamber.
[0013] Furthermore, the heating chamber door and the loading chamber door are arranged on opposite sides of the main box body.
[0014] Furthermore, a display screen is also arranged on the main box body. The display screen is electrically connected to the vision camera to display the parameters of the test chamber.
[0015] Furthermore, universal wheels for movement are arranged at the bottom of the main box body.
[0016] Compared with the existing technology, the beneficial effects of the present utility model are as follows:
[0017] 1. A graphene intelligent baking test chamber uses a graphene plate as a heating element, with more stable performance, fast heating, and high energy conversion rate; using a new material, the graphene heating plate, as the heating material, compared with the traditional heating tube, it has stable performance, simple construction, energy conservation and environmental protection, good heat distribution uniformity, flexible control of heating temperature, fast heat response speed, and high energy conversion rate, and can achieve safer, environmentally friendly, and economical green baking to produce "low-carbon" tobacco leaves;
[0018] 2. A graphene intelligent baking test chamber has the air flow direction consistent with the movement direction of hot air, with high heat energy utilization rate;
[0019] 3. A graphene intelligent baking test chamber is provided with a vision camera to observe the state of tobacco leaves in real time, facilitating the control of baking quality and the collection of baking data;
[0020] 4. A graphene intelligent baking test chamber optimizes the design of the air inlet to evenly suck in cold air;
[0021] 5. A graphene intelligent baking test chamber is provided with an observation window for observing the quality of tobacco leaves and the baking process, and a maintenance port for easy maintenance and repair;
[0022] 6. A graphene intelligent baking test chamber uses machine vision for real-time imaging, facilitating the study of the tobacco leaf baking process through comparative observation. Description of the Drawings
[0023] Figure 1 is a schematic three-dimensional structure of a graphene intelligent baking test chamber Figure 1 。
[0024] Figure 2 is a schematic three-dimensional structure of a graphene intelligent baking test chamber Figure 2 。
[0025] Figure 3 is a schematic three-dimensional structure of a graphene intelligent baking test chamber Figure 3 。
[0026] Figure 4 is a schematic three-dimensional structure of a graphene intelligent baking test chamber Figure 4 。
[0027] Reference numerals: 1 - main box body, 2 - loading chamber door, 3 - front observation window, 4 - top cover, 5 - display screen, 6 - heating chamber door, 7 - moisture exhaust port, 8 - air inlet, 9 - side observation window, 10 - vision camera, 11 - air inlet pipe, 12 - switching valve, 13 - moisture exhaust fan, 14 - check valve, 15 - air outlet pipe, 16 - graphene heating plate. Detailed Description of the Preferred Embodiments
[0028] It should be noted that relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device including the element.
[0029] The features and performance of the present utility model will be further described in detail below in conjunction with the embodiments.
[0030] Please refer to Figures 1-4 , a graphene intelligent baking test chamber, as Figure 1 and Figure 2 shown, includes a main box body 1, a heating chamber and a loading chamber are arranged in the main box body 1, an upper ventilation duct and a lower ventilation duct for ventilation are arranged between the heating chamber and the loading chamber; an air inlet facility and an air outlet facility are arranged above the heating chamber and the loading chamber; as Figure 4As shown, a graphene heating plate 16 for heating the cold air during its sinking process is provided inside the heating chamber compartment; as Figure 3 As shown, a visual camera 10 for observing the state of tobacco leaves is provided inside the tobacco loading chamber compartment, and a front observation window 3 and a side observation window 9 for observing the tobacco leaf baking process are provided on both sides of the tobacco loading chamber compartment. The added observation windows facilitate manual observation during the baking process, and the side observation window 9 facilitates side observation. The addition of the visual camera 10 enables better observation and control of the tobacco leaf baking process, facilitating the control of baking quality and the collection of baking data, and opening a new "green intelligent" baking mode.
[0031] Using the new material graphene heating plate 16 as the heating material, compared with the traditional heating tube, it has stable performance, simple construction, energy conservation and environmental protection, good heating uniformity, flexible heating temperature control, fast heating response speed, and high energy conversion rate. It can achieve safer, more environmentally friendly, and more economical green baking, and produce "low-carbon" tobacco leaves.
[0032] A negative pressure pump 12 and an air inlet pipe 11 are provided above the heating chamber compartment. A switch valve 12 is provided on the air inlet pipe 11, and the air inlet pipe 11 communicates with the inside of the heating chamber compartment and the outside of the main box body 1; under the action of the switch valve 12, the cold air enters the heating chamber compartment through the air inlet pipe 11 for heating.
[0033] An air outlet pipe 15 is provided above the tobacco loading chamber compartment. A check valve 14 and an exhaust and moisture removal fan 13 are provided on the air outlet pipe 15, and the air outlet pipe 15 communicates with the inside of the tobacco loading chamber compartment and the outside of the main box body 1; under the action of the exhaust and moisture removal fan 13, the excess hot and humid air during the tobacco leaf baking is discharged through the air outlet pipe 15.
[0034] The air inlet facility and the air outlet facility are arranged inside the top cover 4 on the main box body 1. A mesh air inlet 8 is provided on the side of the top cover 4. Under the action of the switch valve 12, the cold air evenly enters the inside of the top cover 4 through the air inlet 8 and enters the heating chamber compartment through the air inlet pipe 11 for heating. The design of the mesh air inlet 8 makes the entering cold air uniform and reduces the influence of impurities in the air on the baking process and the machine itself.
[0035] A moisture exhaust port 7 is also provided on the top cover 4, and the moisture exhaust port 7 communicates with the air outlet pipe 15 to discharge the air in the air outlet pipe 15.
[0036] The air flow direction of this graphene intelligent tobacco leaf baking test chamber: When the switch valve 12 is opened, cold air evenly enters the interior of the machine top cover from the air inlet 8, and enters the heating chamber through the air inlet pipe 11. The cold air is heated to a certain temperature by the graphene heating plate 16 during the sinking process. The heated hot air enters the tobacco loading chamber with tobacco leaves hanging from the lower part under the action of the circulation fan. The hot air bakes the tobacco leaves during the process of rising from the bottom to the top. The hot air then returns to the heating chamber from the upper part, forming an internal air circulation to bake the tobacco leaves. During the baking process, when the temperature of the humid hot air is higher than the set value, under the action of the moisture exhaust fan 13, the air is discharged from the moisture exhaust port 7 through the air outlet pipe 15 to keep the temperature and humidity in the tobacco loading chamber constant.
[0037] The upward air flow direction of the hot air from bottom to top is more in line with the physical laws and improves the thermal energy utilization rate. The cold air enters the heating chamber and sinks under the action of gravity. During this process, it is heated by the graphene heating plate 16. The heated air enters the heating chamber. Since the hot air expands in volume and has a smaller density, it moves upward from bottom to top in the heating chamber. During this process, the tobacco leaves are baked. This improves the thermal energy utilization rate and reduces energy loss compared with the downward method.
[0038] A heating chamber door 6 for easy maintenance is provided on one side of the heating chamber. The heating chamber door 6 provides convenience for maintenance and repair.
[0039] A tobacco loading chamber door 2 is provided on one side of the tobacco loading chamber.
[0040] The heating chamber door 6 and the tobacco loading chamber door 2 are arranged on opposite sides of the main box body 1.
[0041] A display screen 5 is also provided on the main box body 1. The display screen 5 is electrically connected to the vision camera to display the parameters of the test chamber.
[0042] Universal wheels for movement are provided at the bottom of the main box body 1.
[0043] Working principle
[0044] The switching valve 12 is opened, and cold air enters the inside of the top cover 4 of the test chamber from the air inlet 8. The design of the air inlet 8 enables the air to enter evenly and has a certain self-cleaning function, reducing the influence of impurities on the baking process. The cold air is sucked into the heating chamber by the switching valve 12 of the air inlet pipe 11. A graphene heating plate 16 is fixed in the heating chamber. Since the density of the cold air is relatively large, the cold air moves from top to bottom in the heating chamber and is heated by the graphene heating plate 16 during the sinking process. The hot air heated to a certain temperature enters the tobacco loading chamber containing tobacco leaves under the action of the bottom circulation fan. The density of the hot air is small, and the hot air moves from bottom to top in the baking chamber. During this process, the tobacco leaves are baked, and the moisture of the tobacco leaves is removed. Finally, the wet and cold air is discharged from the moisture exhaust port 7 through the air outlet pipe 15. The entire process can be observed and data collected through a visual camera, which plays an important role in the research of the baking process, the quality control of the baking process, and remote supervision, gradually realizing the "green and intelligent" baking of tobacco leaves.
[0045] The above-described embodiments merely represent the specific implementation manners of the present application, and the description thereof is relatively specific and detailed. However, it should not be construed as a limitation on the protection scope of the present application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the technical solution of the present application, several deformations and improvements can still be made, and these all belong to the protection scope of the present application.
Claims
1. A graphene intelligent baking test box, characterized in that: The invention comprises a main box body (1), wherein a heating chamber and a smoking chamber are arranged in the main box body (1), and an upper ventilation duct and a lower ventilation duct are arranged between the heating chamber and the smoking chamber; air inlet facilities and air outlet facilities are arranged above the heating chamber and the smoking chamber; a graphene heating plate (16) is arranged in the heating chamber for heating the cold air during its sinking process; a visual camera (10) is arranged in the smoking chamber for observing the state of tobacco leaves, and a front observation window (3) and a side observation window (9) are arranged on both sides of the smoking chamber for observing the tobacco leaf baking process.
2. A graphene intelligent baking test box according to claim 1, characterized in that: An on-off valve (12) and an air inlet pipe (11) are arranged above the heating chamber, the on-off valve (12) is arranged on the air inlet pipe (11), and the air inlet pipe (11) connects the inside of the heating chamber with the outside of the main box (1); when the on-off valve (12) is opened, cold air enters the heating chamber through the air inlet pipe (11) for heating.
3. A graphene intelligent baking test box according to claim 2, characterized in that: An air outlet pipe (15) is arranged above the smoke loading chamber, and a check valve (14) and a dehumidification fan (13) are arranged on the air outlet pipe (15). The air outlet pipe (15) connects the inside of the smoke loading chamber and the outside of the main box (1); under the action of the dehumidification fan (13), excess hot and humid air during tobacco leaf baking is discharged through the air outlet pipe (15).
4. A graphene intelligent baking test box according to claim 3, characterized in that: The air inlet and outlet facilities are arranged inside the top cover (4) on the main box body (1); a mesh air inlet (8) is arranged on the side of the top cover (4); when the switch valve (12) is opened, cold air evenly enters the top cover (4) from the air inlet (8) and enters the heating chamber through the air inlet pipe (11) for heating.
5. A graphene intelligent baking test box according to claim 4, characterized in that: The top cover (4) is also provided with a dehumidification port (7), which is connected to the air outlet pipe (15) to discharge the air in the air outlet pipe (15).
6. The graphene intelligent baking test box according to claim 1, characterized in that: A heating chamber door (6) is arranged on one side of the heating chamber for easy maintenance.
7. A graphene intelligent baking test box according to claim 6, characterized in that: A smoke chamber door (2) is arranged on one side of the smoke chamber cabin.
8. The graphene intelligent baking test box according to claim 7, characterized in that: The heating chamber door (6) and the smoke chamber door (2) are arranged on two opposite sides of the main box body (1).
9. The graphene intelligent baking test box according to claim 1, characterized in that: The main box body (1) is also provided with a display screen (5), which is electrically connected to the visual camera to display the test box parameters.
10. The graphene intelligent baking test box according to claim 1, characterized in that: The bottom of the main box (1) is provided with universal wheels for movement.