High-purity acetylene purification device

By designing reaction tower components and storage components in high-purity acetylene purification device, automatic replenishment and precise control of the solution are solved, and the problem of reducing solution concentration in existing devices affecting the purification quality is improved, and the purification efficiency and quality of acetylene gas are improved.

CN222930818UActive Publication Date: 2025-06-03SHANGHAI BIYANG AUTOMATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421861952.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-03
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

During the use of the existing high-purity acetylene purification device, the solution concentration in the reaction tower decreases with the reaction, affecting the reaction efficiency of impurity gases, and thus affecting the quality of acetylene purification.

Method used

A high-purity acetylene purification device is designed, including a reaction tower assembly and a storage assembly. By setting a notch in the box for loading sodium hypochlorite and alkali solutions, and using a solenoid valve to achieve automatic replenishment of the solution, keeping the solution concentration within a stable range. At the same time, install a level gauge and composite ion electrode to accurately detect and control the solution concentration.

Benefits of technology

By automatically replenishing the solution, the solution concentration is kept stable, the reaction efficiency between impurity gas and solution is improved, and the purification quality of acetylene gas is improved. At the same time, precise solution control and detection improves the stability and efficiency of the entire purification process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222930818U_ABST
    Figure CN222930818U_ABST
Patent Text Reader

Abstract

The utility model particularly relates to the technical field of acetylene production, and discloses a high-purity acetylene purification device which comprises a mounting frame, a reaction tower assembly and a storage assembly, the reaction tower assembly comprises two tower bodies fixedly arranged at the bottom in the mounting frame, gas outlet pipes are inserted into the top ends of the two tower bodies, gas inlet pipes are inserted into the side walls of the tower bodies, and the gas inlet pipes are connected with the gas outlet pipes. A second pipeline is inserted into the top end of the air outlet pipe, the other end of the second pipeline is inserted into the end of the air inlet pipe, and a communicating pipe is inserted into the side wall of the tower body. The reaction tower assembly and the storage assembly are arranged, the storage assembly comprises the second notch and the first notch which are formed in the box body and used for containing sodium hypochlorite and aqueous alkali respectively, and the first notch and the second notch can be sequentially communicated with the tower body by starting the electromagnetic valve, so that the solution is supplemented, the concentration of the solution is kept within a stable range, and the concentration of the solution is kept within the stable range. Therefore, sufficient reaction of the impurity gas is ensured, and the quality of the acetylene gas in the purification process is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of acetylene production, and particularly relates to a high-purity acetylene purification device. Background Art

[0002] Acetylene is the smallest in volume among alkyne compounds, commonly known as gaseous coal and calcium carbide gas. It is mainly used in the industrial field and is flammable. During the preparation of acetylene gas, gas impurities such as hydrogen sulfide, phosphine, and arsine will remain. Therefore, an acetylene purification device is needed to remove the impurity gases in the acetylene gas, thereby improving the purity of acetylene and the quality of acetylene production.

[0003] Existing high-purity acetylene purification devices usually use reaction towers to process acetylene gas. The acetylene gas sequentially passes through reaction towers filled with sodium hypochlorite solution and alkali solution, so that the impurity gases react with the aqueous solution to form solid particles, thereby achieving purification.

[0004] During the use of existing high-purity acetylene purification devices, the concentration of the solution in the reaction tower will decrease due to the reaction, which affects the reaction efficiency with the impurity gases and thus affects the quality of subsequent acetylene purification. Summary of the Utility Model

[0005] The utility model provides a high-purity acetylene purification device, aiming to solve the problem that during the use of existing high-purity acetylene purification devices, the concentration of the solution in the reaction tower will decrease due to the reaction, which affects the reaction efficiency with the impurity gases and thus affects the quality of subsequent acetylene purification.

[0006] The utility model is realized as follows: A high-purity acetylene purification device includes a mounting frame, a reaction tower assembly, and a storage assembly. The reaction tower assembly includes two tower bodies fixedly arranged at the bottom inside the mounting frame. The top ends of both tower bodies are inserted with air outlet pipes, and the side walls of the tower bodies are inserted with air inlet pipes. The top end of the air outlet pipe is inserted with a second pipe, and the other end of the second pipe is inserted at the end of the air inlet pipe. A communicating pipe is inserted on the side wall of the tower body. The storage assembly includes a box body fixedly arranged at the top of the mounting frame. Solenoid valves are installed on the side walls of the box body. A first notch is formed inside the box body, and a second notch is formed inside the box body near the first notch. The two solenoid valves are sequentially communicated with the first notch and the second notch. The ends of the solenoid valves are inserted with first pipes, and the other ends of the first pipes are sequentially inserted at the ends of the communicating pipes.

[0007] Preferably, hoop fasteners are fixedly arranged on the inner side walls of the mounting frame close to the tower bodies. The hoop fasteners are all annularly sleeved on the outer surfaces of the tower bodies, and the internal dimensions of the hoop fasteners are all adapted to the external dimensions of the tower bodies, improving the installation stability of the tower bodies.

[0008] Preferably, composite ion electrodes are inserted into the side walls of both of the two tower bodies near the lower part of the communication pipe. The composite ion electrodes penetrate through the side walls of the tower bodies and are inserted into the interiors of the tower bodies. The model of the composite ion electrode is MIK-PH-5011.

[0009] Preferably, liquid level gauges are installed on the side walls of both of the two tower bodies away from the air inlet pipe. The liquid level gauges are both communicated with the interiors of the tower bodies.

[0010] Preferably, drain pipes are inserted into the middles of the bottoms of both of the two tower bodies. Valves are installed at the bottoms of the drain pipes. Four support legs are fixedly provided at the bottoms of the tower bodies. The support legs are all in an L shape.

[0011] Preferably, ports are opened at the tops of the box body near notch one and notch two. The ports are sequentially communicated with notch one and notch two. The box body is made of fiberglass.

[0012] Compared with the prior art, the embodiments of the present application mainly have the following beneficial effects:

[0013] Firstly, by providing a reaction tower assembly and a storage assembly, the storage assembly includes notch two and notch one opened inside the box body for containing sodium hypochlorite and alkaline solution respectively. Starting the solenoid valve can make notch one and notch two be sequentially communicated with the tower body, so as to supplement the solution and keep the solution concentration within a stable range, thereby ensuring that the impurity gas fully reacts, and thus improving the quality in the purification process of acetylene gas. Secondly, by providing a liquid level gauge and a composite ion electrode, the composite ion electrode is used to detect the ion concentration after being powered on, and the liquid level gauge is communicated with the tower body to facilitate observing the liquid level of the solution, so as to improve the accuracy of solution addition. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a front three-dimensional structural schematic diagram of the present utility model.

[0015] Figure 2 is a side sectional structural schematic diagram of the storage box of the present utility model.

[0016] Figure 3 is a front three-dimensional structural schematic diagram of the reaction tower of the present utility model.

[0017] Figure 4 is a front sectional structural schematic diagram of the reaction tower of the present utility model.

[0018] The reference numerals are: 1, mounting bracket; 2, reaction tower assembly; 201, tower body; 202, gas outlet pipe; 203, gas inlet pipe; 204, liquid discharge pipe; 205, connecting pipe; 206, liquid level gauge; 207, composite ion electrode; 208, support leg; 3, storage assembly; 301, box body; 302, solenoid valve; 303, port; 304, notch one; 305, notch two; 4, pipe one; 5, hoop; 6, pipe two. Detailed implementation manners

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.

[0020] References to "embodiments" herein mean that a particular feature, structure, or characteristic described in connection with the embodiments can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] Please refer to Figures 1-4, Embodiments provided by the present utility model: A high-purity acetylene purification device, comprising a mounting frame 1, a reaction tower assembly 2 and a storage assembly 3. The reaction tower assembly 2 includes two tower bodies 201 fixedly arranged at the bottom inside the mounting frame 1. At the top of each of the two tower bodies 201, an air outlet pipe 202 is inserted, used to discharge the purified acetylene gas inside the tower body 201. In the middle of the bottom of each of the two tower bodies 201, a liquid discharge pipe 204 is inserted, and valves are installed at the bottom ends of the liquid discharge pipes 204. Opening the valves can discharge the reaction solution inside the tower body 201. Four support legs 208 are fixedly arranged at the bottom ends of the tower bodies 201 respectively. The support legs 208 are all L-shaped, improving the stability of the support at the bottom end of the tower body 201. An air inlet pipe 203 is inserted into the side wall of each tower body 201, facilitating the entry of acetylene gas into the tower body 201 for purification reaction. The top end of the air outlet pipe 202 is inserted into a second pipe 6, and the other end of the second pipe 6 is inserted into the end of the air inlet pipe 203, realizing the connection of the two tower bodies 201, facilitating the further reaction and purification of acetylene gas. Finally, the purified gas is discharged from the air outlet pipe 202 at the end to complete collection. A communication pipe 205 is inserted into the side wall of the tower body 201, and the communication pipes 205 are all connected to the tower body 201 for pipe connection. The storage assembly 3 includes a box body 301 fixedly arranged at the top of the mounting frame 1. Solenoid valves 302 are installed on the side walls of the box body 301 respectively. A first notch 304 is opened inside the box body 301, and a second notch 305 is opened inside the box body 301 near the first notch 304. Sodium hypochlorite and alkaline solution are filled in the second notch 305 and the first notch 304 in sequence. The box body 301 is made of fiberglass, resistant to acid and alkali corrosion. The two solenoid valves 302 are sequentially connected to the first notch 304 and the second notch 305. The ends of the solenoid valves 302 are inserted into a first pipe 4 respectively, and the other ends of the first pipes 4 are sequentially inserted into the ends of the communication pipes 205, thus realizing the connection of the tower body 201 with the second notch 305 and the first notch 304. When the solution concentration inside the tower body 201 decreases and affects the purification efficiency, the operator first opens the liquid discharge pipe 204 to discharge part of the solution, and then starts the solenoid valve 302 to make the second notch 305 and the first notch 304 be connected to the tower body 201 in sequence, thereby realizing solution replenishment, so as to keep the solution concentration stable and improve the quality of acetylene purification.

[0022] Hoops 5 are fixedly arranged on the inner side walls of the mounting frame 1 close to the tower body 201. The hoops 5 are all circular rings sleeved on the outer surface of the tower body 201. The internal dimensions of the hoops 5 are all adapted to the external dimensions of the tower body 201, improving the stability of the installation of the tower body 201.

[0023] On the side walls of the two tower bodies 201 near the lower part of the connecting pipe 205, composite ion electrodes 207 are inserted. The composite ion electrodes 207 penetrate through the side walls of the tower bodies 201 and are inserted into the interiors of the tower bodies 201. The model of the composite ion electrodes 207 is MIK-PH-5011 for detecting the solution concentration. On the side walls of the two tower bodies 201 away from the air inlet pipe 203, liquid level gauges 206 are installed. The liquid level gauges 206 are all connected to the interiors of the tower bodies 201 to observe the height of the solution inside the tower bodies 201, facilitating the monitoring of the solution concentration inside the tower bodies 201, thereby improving the accuracy of solution addition.

[0024] At the top of the box body 301 near the notch one 304 and the notch two 305, ports 303 are opened. The ports 303 are sequentially connected to the notch one 304 and the notch two 305.

[0025] Working principle: When this high-purity acetylene purification device is in use, the operator first connects an external power supply. One end of the air inlet pipe 203 is connected to the output pipeline of the acetylene generator. The acetylene generator is a device for producing acetylene gas. The produced acetylene is first transported through the pipeline and the air inlet pipe 203 to the interior of the tower body 201, where it reacts with the sodium hypochlorite solution first, and then is transported from the air outlet pipe 202 and the pipeline two 6 to the interior of another tower body 201 to react with the alkali solution, thereby improving the purity of the acetylene gas. Opening the drain pipe 204 can discharge the waste solution inside the tower body 201. The purified acetylene gas is discharged from the air outlet pipe 202 at the end to complete the collection. When the solution concentration inside the tower body 201 decreases, the operator sequentially activates the solenoid valve 302 to connect the notch two 305 and the notch one 304 to the tower body 201 in sequence, thereby realizing solution replenishment, maintaining the solution concentration stable, and improving the quality of acetylene purification.

[0026] Secondly, by observing the liquid level gauge 206, the volume of the solution inside the tower body 201 can be accurately detected, and by observing the composite ion electrode 207, the concentration of the solution inside the tower body 201 can be detected, thereby facilitating the operator to accurately detect and control the solution concentration.

[0027] It should be noted that for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present invention is not limited by the described action sequence, because according to the present invention, certain steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0028] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the division of the above-mentioned units may have other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.

[0029] The units described above as separate components may or may not be physically separated. The components displayed as units may or may not be physical units, that is, they can be located in one place or distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0030] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions, or other adjustments to the features in the embodiments of the present invention according to the situation without creative efforts, so as to obtain different technical solutions that are essentially not divorced from the concept of the present invention. These technical solutions also belong to the scope of protection of the present invention.

Claims

1. A high-purity acetylene purification device, characterized in that: The invention comprises a mounting frame (1), a reaction tower assembly (2) and a storage assembly (3): the reaction tower assembly (2) comprises two tower bodies (201) fixedly mounted on the bottom of the mounting frame (1), the top ends of the two tower bodies (201) are both plugged with an air outlet pipe (202), the side walls of the tower bodies (201) are both plugged with an air inlet pipe (203), the top ends of the air outlet pipes (202) are plugged with a second pipe (6), the other end of the second pipe (6) is plugged with the end of the air inlet pipe (203), the side walls of the tower bodies (201) are both plugged with a connecting pipe (205), and the storage assembly (3) comprises a first tower body (201) and a second tower body (201). (3) comprises a box body (301) fixedly mounted on the top of the mounting frame (1), solenoid valves (302) are mounted on the side walls of the box body (301), a slot 1 (304) is provided inside the box body (301), a slot 2 (305) is provided inside the box body (301) near the slot 1 (304), the two solenoid valves (302) are connected to the slot 1 (304) and the slot 2 (305) in sequence, the ends of the solenoid valves (302) are connected to the pipe 1 (4), and the other ends of the pipe 1 (4) are connected to the ends of the connecting pipe (205) in sequence.

2. A high-purity acetylene purification device according to claim 1, characterized in that: A clamp (5) is fixedly provided on the inner side wall of the mounting frame (1) close to the tower body (201); the clamp (5) is sleeved on the outer surface of the tower body (201) in a circular ring shape; and the inner dimensions of the clamp (5) are matched with the outer dimensions of the tower body (201).

3. A high-purity acetylene purification device according to claim 1, characterized in that: A composite ion electrode (207) is inserted into the side walls of the two tower bodies (201) near the bottom of the connecting pipe (205). The composite ion electrode (207) penetrates the side walls of the tower bodies (201) and is inserted into the interior of the tower bodies (201). The model of the composite ion electrode (207) is MIK-PH-5011.

4. A high-purity acetylene purification device according to claim 3, characterized in that: Liquid level meters (206) are installed on the side walls of the two tower bodies (201) away from the air inlet pipe (203), and the liquid level meters (206) are connected to the interior of the tower body (201).

5. A high-purity acetylene purification device according to claim 4, characterized in that: A drainage pipe (204) is inserted in the middle of the bottom ends of the two tower bodies (201), a valve is installed at the bottom end of each drainage pipe (204), and four supporting legs (208) are fixedly provided at the bottom end of each tower body (201), and each supporting leg (208) is L-shaped.

6. A high-purity acetylene purification device according to claim 1, characterized in that: The box body (301) is provided with a port (303) at the top end near the first slot (304) and the second slot (305), and the port (303) is connected with the first slot (304) and the second slot (305) in sequence. The box body (301) is made of glass fiber reinforced plastic.