Long cross beam drawing die
By designing a long cross beam tensile mold using the lever principle, the problem of the production of multiple pieces of first-mode in the prior art requires high-tonnage hydraulic equipment, and achieves efficient and low-cost production results.
Patent Information
- Application Number
- CN202421494009.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-27
AI Technical Summary
When designing a long cross beam stretching die with one mold and multiple pieces, larger hydraulic equipment is needed to drive the mold opening and closing dies, resulting in high equipment costs and some factories lack large hydraulic equipment, affecting production efficiency.
A long cross beam tensile die is designed, using a moving die, a mound, a concave die, a first long cross beam, a first driving structure and a second driving structure. The lever principle is used to reduce the driving force of the mold during stretching, and achieve efficient production of one mold and multiple pieces.
The leverage principle reduces the driving force of the mold and achieves simultaneous production of multiple pieces, which reduces the tonnage requirements of hydraulic equipment, reduces the equipment procurement costs, and reduces the average production cost of products.
Smart Images
Figure CN222931670U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of metal stamping, and particularly relates to a stretching die for a long cross beam. Background Art
[0002] There are various parts to be stretched, which are different in the length direction, width direction and height direction. It is necessary to optimize and improve the die according to the characteristics of different parts. For example, a stretching part for providing mobile phone support or decoration is designed on the interior trim panel of a vehicle. As Figure 1 shown, its dimension in the length direction is much larger than that in other directions. If a conventional standard die set is used, although the design is relatively simple, if one piece is designed per die, the processing efficiency is low, and only one piece can be stamped with one feeding. If multiple pieces are designed per die, there will be great resistance during stamping and stretching, and a large hydraulic device is required to drive the die to open and close. Since the cost of large hydraulic devices is relatively high and large hydraulic devices are in short supply in some factories, how to achieve high-efficiency production of multiple pieces per die with a smaller hydraulic device is a major technical problem. Summary of the Utility Model
[0003] Aiming at the above-mentioned prior art, the purpose of the utility model is to provide a more efficient stretching die for a long cross beam.
[0004] The technical solution of the utility model is realized as follows: A stretching die for a long cross beam includes a moving die, a punch, a die cavity, a first long cross beam, a first driving structure and a second driving structure. The first long cross beam is arranged on the punch in the length direction and moves or rotates along with the first long cross beam. Hinge shafts and pressing parts are respectively arranged at two ends of the first long cross beam. The pressing part is directly or indirectly driven by the first driving structure. The hinge shaft is hinged with the moving die so that the first long cross beam can rotate relative to the moving die. The moving die is directly or indirectly driven by the second driving structure to move linearly, and the die cavity is fixed.
[0005] The beneficial effect of such a design is: The driving force of the die during stretching can be reduced by using the lever principle. The longer the first long cross beam is, the more labor-saving it is. In this way, multiple punches and die cavities can be arranged side by side to achieve high-efficiency production of multiple pieces per die. In this way, a hydraulic device with a lower tonnage can be used, the equipment procurement cost is lower, and the average production cost of products can be reduced.
[0006] A long crossbeam stretching die includes a die set, a punch, a die, a first long crossbeam, a first driving structure and a second driving structure. A first long crossbeam is arranged in the length direction of the punch and moves or rotates following the first long crossbeam. Hinge shafts and pressing parts are respectively arranged at two ends of the first long crossbeam. The pressing part is directly or indirectly driven by the first driving structure. The hinge shaft is hinged with the die set so that the first long crossbeam can rotate relative to the die set. The die is directly or indirectly driven by the second driving structure to move linearly. The driving force of the die during stretching can be reduced by using the lever principle. The longer the first long crossbeam is, the more labor-saving it is. In this way, multiple punches and dies can be arranged side by side to achieve high-efficiency production of multiple parts in one die. In this way, hydraulic equipment with a lower tonnage can be used, the equipment procurement cost is lower, and the average production cost of products can be reduced.
[0007] A long crossbeam stretching die includes a moving die, a punch, a die, a first long crossbeam, a first driving structure and a second driving structure. A first long crossbeam is arranged in the length direction of the die and moves or rotates following the first long crossbeam. Hinge shafts and pressing parts are respectively arranged at two ends of the first long crossbeam. The pressing part is directly or indirectly driven by the first driving structure. The hinge shaft is hinged with the moving die so that the first long crossbeam can rotate relative to the moving die. The moving die is directly or indirectly driven by the second driving structure to move linearly. The punch is fixed.
[0008] The beneficial effects of such a design are: The driving force of the die during stretching can be reduced by using the lever principle. The longer the first long crossbeam is, the more labor-saving it is. In this way, multiple punches and dies can be arranged side by side to achieve high-efficiency production of multiple parts in one die. In this way, hydraulic equipment with a lower tonnage can be used, the equipment procurement cost is lower, and the average production cost of products can be reduced.
[0009] A long crossbeam stretching die includes a die set, a punch, a die, a first long crossbeam, a first driving structure and a second driving structure. A first long crossbeam is arranged in the length direction of the die and moves or rotates following the first long crossbeam. Hinge shafts and pressing parts are respectively arranged at two ends of the first long crossbeam. The pressing part is directly or indirectly driven by the first driving structure. The hinge shaft is hinged with the die set so that the first long crossbeam can rotate relative to the die set. The punch is directly or indirectly driven by the second driving structure to move linearly. The driving force of the die during stretching can be reduced by using the lever principle. The longer the first long crossbeam is, the more labor-saving it is. In this way, multiple punches and dies can be arranged side by side to achieve high-efficiency production of multiple parts in one die. In this way, hydraulic equipment with a lower tonnage can be used, the equipment procurement cost is lower, and the average production cost of products can be reduced.
[0010] Further, a second long crossbeam is arranged above the first long crossbeam. One end of the second long crossbeam is hinged with the die set or the moving die and the other end is directly or indirectly driven by the first driving structure. The middle position of the second long crossbeam is directly abutted against the pressing part to drive the pressing part to rotate. In this way, a two-stage lever structure can be adopted to achieve the action.
[0011] Furthermore, the pressing part is provided with rollers that abut against the second long crossbeam. This design can reduce the wear of the second long crossbeam and increase the transmission efficiency.
[0012] Furthermore, multiple punches, dies, the first long crossbeam, and the second long crossbeam are arranged side by side, which can achieve multiple parts in one mold and improve production efficiency.
[0013] Furthermore, a longitudinal beam is provided above the second long crossbeam, and the longitudinal beam is fixed to the first driving structure. In this way, one driving mechanism can drive multiple punches or dies to act simultaneously.
[0014] Furthermore, multiple second long crossbeams are coaxial and form an integral structure. The integral structure has more stable and reliable performance, is not prone to deformation, and the actions are more synchronous, resulting in better product consistency.
[0015] Furthermore, multiple punches are coaxial and form an integral structure, and the product quality of the integral structure is more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Stereoscopic schematic diagram of a stretching part for existing decorative purposes;
[0017] Figure 2 Front view schematic diagram of the long crossbeam stretching die in Embodiment 1;
[0018] Figure 3 Schematic diagram of the open die state of the long crossbeam stretching die in Embodiment 1;
[0019] Figure 4 Stereoscopic schematic diagram of the long crossbeam stretching die in Embodiment 1;
[0020] Figure 5 Schematic diagram of the open die state of the long crossbeam stretching die in Embodiment 1;
[0021] Figure 6 Schematic diagram of the semi-closed die state of the long crossbeam stretching die in Embodiment 1;
[0022] Figure 7 Schematic diagram of the closed die state of the long crossbeam stretching die in Embodiment 1;
[0023] Figure 8 Front view schematic diagram of the long crossbeam stretching die in Embodiment 2;
[0024] Figure 9 Front view schematic diagram of the long crossbeam stretching die in Embodiment 3;
[0025] Figure 10 Front view schematic diagram of the long crossbeam stretching die in Embodiment 4. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] As needed, detailed embodiments of the present utility model are disclosed herein. However, it should be understood that the disclosed embodiments are only illustrative of the present utility model, and the present utility model can be implemented in different and alternative forms. The drawings are not necessarily drawn to scale, and some features may be exaggerated or reduced to show details of specific components. Therefore, the specific structural and functional details disclosed herein should not be construed as limiting, but rather as a representative basis for teaching those skilled in the art to implement the present utility model differently. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.
[0027] Embodiment 1:
[0028] As Figure 2 、 Figure 3 、 Figure 4 and Figure 5 shown, a long crossbeam stretching die includes a moving die 1, a punch 2, a die 3, a first long crossbeam 4, a first driving structure 6, and a second driving structure 7. A first long crossbeam 4 is provided in the length direction of the punch 2 and moves or rotates following the first long crossbeam 4. Hinge shafts 8 and pressing parts 9 are respectively provided at both ends of the first long crossbeam 4. The pressing parts 9 are directly or indirectly driven by the first driving structure 6. The hinge shafts 8 are hinged to the moving die 1 so that the first long crossbeam 4 can rotate relative to the moving die 1. The moving die 1 is directly or indirectly driven by the second driving structure 7 to move linearly, and the die 3 is fixed. The first driving structure 6 and the second driving structure 7 can adopt a hydraulic driving structure, and hydraulic cylinders can be arranged at corresponding positions.
[0029] As Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 shown, a second long crossbeam 5 is provided above the first long crossbeam 4. One end of the second long crossbeam 5 is hinged to the die holder 10 or the moving die 1, and the other end is directly or indirectly driven by the first driving structure 6. The middle position of the second long crossbeam 5 is directly abutted against the pressing part 9 to drive the pressing part 9 to rotate. The pressing part 9 is provided with rollers 11 in abutment with the second long crossbeam 5. A plurality of punches 2, dies 3, first long crossbeams 4, and second long crossbeams 5 are arranged side by side. A longitudinal beam 15 is provided above the second long crossbeam 5, and the longitudinal beam 15 is fixed to the first driving structure 6. A plurality of second long crossbeams 5 are coaxial and form an integral structure. A plurality of punches 2 are coaxial and form an integral structure. As Figure 5 shown, before mold closing, the sheet material can be first placed above the die 3. As Figure 6 shown, then the punch 2 is driven by the second driving structure 7 to move relative to the die 3 to form a semi-closed mold state. As Figure 7As shown in the figure, the mold closing is finally realized by driving of the first driving structure 6. According to the lever principle, the longer the first long cross beam 4 and the second long cross beam 5 are, the more labor-saving it is, but it is limited within a certain range due to the site space limitation.
[0030] Embodiment 2:
[0031] As Figure 8 shown, a long cross beam stretching die includes a die holder 10, a punch 2, a die 3, a first long cross beam 4, a first driving structure 6 and a second driving structure 7. The first long cross beam 4 is arranged in the length direction of the punch 2 and moves or rotates following the first long cross beam 4. Hinge shafts 8 and pressing parts 9 are respectively arranged at two ends of the first long cross beam 4. The pressing parts 9 are directly or indirectly driven by the first driving structure 6. The hinge shafts 8 are hinged with the die holder 10 so that the first long cross beam 4 can rotate relative to the die holder 10. The die 3 is directly or indirectly driven by the second driving structure 7 and can move linearly.
[0032] Embodiment 3:
[0033] As Figure 9 shown, a long cross beam stretching die includes a moving die 1, a punch 2, a die 3, a first long cross beam 4, a first driving structure 6 and a second driving structure 7. The first long cross beam 4 is arranged in the length direction of the die 3 and moves or rotates following the first long cross beam 4. Hinge shafts 8 and pressing parts 9 are respectively arranged at two ends of the first long cross beam 4. The pressing parts 9 are directly or indirectly driven by the first driving structure 6. The hinge shafts 8 are hinged with the moving die 1 so that the first long cross beam 4 can rotate relative to the moving die 1. The moving die 1 is directly or indirectly driven by the second driving structure 7 and can move linearly, and the punch 2 is fixed.
[0034] Embodiment 4:
[0035] As Figure 10 shown, a long cross beam stretching die includes a die holder 10, a punch 2, a die 3, a first long cross beam 4, a first driving structure 6 and a second driving structure 7. The first long cross beam 4 is arranged in the length direction of the die 3 and moves or rotates following the first long cross beam 4. Hinge shafts 8 and pressing parts 9 are respectively arranged at two ends of the first long cross beam 4. The pressing parts 9 are directly or indirectly driven by the first driving structure 6. The hinge shafts 8 are hinged with the die holder 10 so that the first long cross beam 4 can rotate relative to the die holder 10. The punch 2 is directly or indirectly driven by the second driving structure 7 and can move linearly.
Claims
1. A long beam drawing die, characterized in that: The invention comprises a movable mold (1), a punch (2), a die (3), a first long beam (4), a first driving structure (6) and a second driving structure (7); the punch (2) is provided with the first long beam (4) in the length direction and moves or rotates with the first long beam (4); two ends of the first long beam (4) are provided with a hinge shaft (8) and a pressure part (9); the pressure part (9) is driven directly or indirectly by the first driving structure (6); the hinge shaft (8) is hinged to the movable mold (1) so that the first long beam (4) can rotate relative to the movable mold (1); the movable mold (1) is driven directly or indirectly by the second driving structure (7) to move linearly; and the die (3) is fixed.
2. A long beam drawing die, characterized in that: The invention comprises a mold frame (10), a punch (2), a die (3), a first long beam (4), a first driving structure (6) and a second driving structure (7); the punch (2) is provided with the first long beam (4) in the length direction and moves or rotates with the first long beam (4); two ends of the first long beam (4) are provided with a hinge shaft (8) and a pressure part (9); the pressure part (9) is driven directly or indirectly by the first driving structure (6); the hinge shaft (8) is hinged to the mold frame (10) so that the first long beam (4) can rotate relative to the mold frame (10); the die (3) is driven directly or indirectly by the second driving structure (7) and can move linearly.
3. A long beam drawing die, characterized in that: The invention comprises a movable mold (1), a punch (2), a die (3), a first long beam (4), a first driving structure (6) and a second driving structure (7); the die (3) is provided with the first long beam (4) in the length direction and moves or rotates with the first long beam (4); two ends of the first long beam (4) are provided with a hinge shaft (8) and a pressure part (9); the pressure part (9) is driven directly or indirectly by the first driving structure (6); the hinge shaft (8) is hinged to the movable mold (1) so that the first long beam (4) can rotate relative to the movable mold (1); the movable mold (1) is driven directly or indirectly by the second driving structure (7) to move linearly; and the punch (2) is fixed.
4. A long beam drawing die, characterized in that: The invention comprises a mold frame (10), a male mold (2), a female mold (3), a first long beam (4), a first driving structure (6) and a second driving structure (7); the female mold (3) is provided with the first long beam (4) in the length direction and moves or rotates with the first long beam (4); two ends of the first long beam (4) are respectively provided with a hinge shaft (8) and a pressure part (9); the pressure part (9) is directly or indirectly driven by the first driving structure (6); the hinge shaft (8) is hinged to the mold frame (10) so that the first long beam (4) can rotate relative to the mold frame (10); the male mold (2) is directly or indirectly driven by the second driving structure (7) to move linearly.
5. The long beam drawing die according to claim 1 or 3, characterized in that: A second long cross beam (5) is provided above the first long cross beam (4); one end of the second long cross beam (5) is hinged to the movable mold (1) and the other end is directly or indirectly driven by the first driving structure (6); the middle position of the second long cross beam (5) directly abuts against the pressurizing portion (9) to drive the pressurizing portion (9) to rotate.
6. The long beam drawing die according to claim 5, characterized in that: The pressurizing portion (9) is provided with a roller (11) which abuts against the second long crossbeam (5).
7. The long beam drawing die according to claim 6, characterized in that: A plurality of the male dies (2), the female dies (3), the first long cross beam (4) and the second long cross beam (5) are arranged side by side.
8. The long beam drawing die according to claim 7, characterized in that: A longitudinal beam (15) is provided above the second long cross beam (5), and the longitudinal beam (15) is fixed on the first driving structure (6).
9. The long beam drawing die according to claim 8, characterized in that: The plurality of second long cross beams (5) are coaxial and form an integrated structure.
10. The long beam drawing die according to claim 9, characterized in that: The multiple male molds (2) are coaxially arranged to form an integrated structure.
11. The long beam drawing die according to claim 2 or 4, characterized in that: A second long cross beam (5) is provided above the first long cross beam (4); one end of the second long cross beam (5) is hinged to the mold frame (10) and the other end is directly or indirectly driven by the first driving structure (6); the middle position of the second long cross beam (5) directly abuts against the pressurizing portion (9) to drive the pressurizing portion (9) to rotate.
12. The long beam drawing die according to claim 11, characterized in that: The pressurizing portion (9) is provided with a roller (11) which abuts against the second long crossbeam (5).
13. The long beam drawing die according to claim 12, characterized in that: A plurality of the male dies (2), the female dies (3), the first long cross beam (4) and the second long cross beam (5) are arranged side by side.
14. The long beam drawing die according to claim 13, characterized in that: A longitudinal beam (15) is provided above the second long cross beam (5), and the longitudinal beam (15) is fixed on the first driving structure (6).
15. The long beam drawing die according to claim 14, characterized in that: The plurality of second long cross beams (5) are coaxial and form an integrated structure.
16. The long beam drawing die according to claim 15, characterized in that: The multiple male molds (2) are coaxially arranged to form an integrated structure.