Limiting device for online conveying of frame strip raw material roll for condenser
By designing a limit device for online transmission of raw material rolls for condensers, the problems of low working efficiency and safety hazards during the stamping of the frame rolls for condensers are solved, and the rapid and accurate transmission and stable position of the raw material rolls are achieved, which facilitates subsequent stamping.
Patent Information
- Application Number
- CN202421991900.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-16
AI Technical Summary
During the stamping process of the frame strip of the condenser frame, the prior art has problems of inefficiency and safety hazards.
A limiting device for online transmission of frame strip raw material rolls for condensers is designed, including a conveying mechanism and a limiting mechanism. The conveying mechanism consists of a frame, a press roller and a driving mechanism. The support frame is moved vertically through the cylinder drive to achieve accurate transmission of the raw material roll. The limiting mechanism passes through the workbench and limiting blocks to ensure that the raw material roll remains in a stable position during the transfer process.
It realizes the rapid and accurate transmission of raw material rolls, which facilitates subsequent stamping equipment to stamp a frame strip of fixed length, improves work efficiency and reduces safety hazards.
Smart Images

Figure CN222931706U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal material processing, in particular to a limiting device for on-line transmission of raw material coils of frame bars for condensers. Background Art
[0002] A condenser frame is a structural component used to fix and install a condenser, usually made of metal material, with a specific shape and design. There are various types of condenser frames, and according to different applications and requirements, the material, structure and shape of the frame will also be different.
[0003] The condenser frame is assembled by stamping the frame bars. At present, during the stamping process of the frame bars, it is necessary to first perform fixed-length cutting on the coiled raw materials, and then the staff place them on the stamping equipment one by one for stamping at the ends. The work efficiency is relatively low, and during stamping, the staff needs to hold the frame bars, which poses a relatively large safety hazard.
[0004] Therefore, it is expected to provide a limiting device for on-line transmission of raw material coils of frame bars for condensers, which can solve the above technical problems. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a limiting device for on-line transmission of raw material coils of frame bars for condensers, which can accurately transmit the raw material coils to be stamped and facilitate subsequent stamping.
[0006] To achieve the above purpose of the utility model, a limiting device for on-line transmission of raw material coils of frame bars for condensers is provided, which includes a transmission mechanism and a limiting mechanism;
[0007] The transmission mechanism includes a frame, a pair of pressure rollers and a driving mechanism;
[0008] The pair of pressure rollers includes a lower pressure roller and an upper pressure roller;
[0009] The lower pressure roller is horizontally rotatably arranged at the lower part inside the frame, and first gears are arranged at both ends of the lower pressure roller, and a driving motor is connected to one end of the lower pressure roller;
[0010] A support frame is vertically slidably arranged in the frame directly above the lower pressure roller, and the upper pressure roller is horizontally rotatably arranged inside the support frame. The upper pressure roller is directly above the lower pressure roller, and second gears are arranged at both ends of the upper pressure roller, and the second gears are adapted to the first gears;
[0011] The driving device is a cylinder, and the cylinder is arranged at the top of the frame and is used to drive the support frame to vertically move inside the frame;
[0012] The limiting mechanism includes a workbench and two limiting blocks;
[0013] The workbench is arranged on one side of the discharging end of the frame;
[0014] Two of the limiting blocks are fixed on the workbench one after the other along the conveying direction of the raw material roll, and the distance between the two limiting blocks is adapted to the mold to be placed;
[0015] At least one pair of limiting rods are vertically fixed on both of the limiting blocks;
[0016] The distance between the limiting rods in the same group is adapted to the width of the raw material roll to be stamped.
[0017] Preferably, the number of the air cylinders is two. The two air cylinders are respectively arranged at both ends of the top of the frame. The piston rods of the air cylinders vertically penetrate through the top of the frame and are connected to the top of the support frame.
[0018] Preferably, a support rod is vertically and upwardly fixed at the middle position of the top of the support frame. The support rod penetrates through the top of the frame. A stop block is fixed at the top of the support rod. A spring is sleeved on the support rod between the stop block and the top of the frame.
[0019] Preferably, each of the limiting blocks is provided with two pairs of limiting rods.
[0020] Preferably, material blocking modules are arranged on both sides of the two limiting blocks on the workbench;
[0021] The material blocking module includes a support block, a material blocking block and a screw rod;
[0022] The support block is fixed on the workbench;
[0023] One end of the material blocking block is hinged to the support block. A waist-shaped through hole is arranged on the material blocking block along its length direction, and the waist-shaped through hole penetrates through the upper and lower surfaces of the material blocking block;
[0024] The screw rod is vertical and threadedly connected to the workbench and passes through the waist-shaped through hole. A nut is arranged on the upper part of the screw rod.
[0025] Preferably, a support plate is horizontally fixed at the discharging end of the frame. The support plate is flush with the top of the lower pressing roller. A height limiting plate is fixed on the support plate. The height limiting plate is horizontally arranged. A gap is left between the height limiting plate and the support plate for the raw material roll to pass through.
[0026] Preferably, a plurality of guide rollers are horizontally arranged on one side of the feeding end of the frame.
[0027] The advantages of the limiting device for on-line conveying of the raw material roll of the condenser frame strip of the present utility model compared with the prior art:
[0028] (1) It can quickly and accurately convey the raw material roll, facilitating the subsequent stamping equipment to stamp it into border strips of a fixed length.
[0029] (2) The structure is simple and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 is a schematic structural view of the conveying mechanism in this embodiment Figure 1 ;
[0031] Figure 2 is a schematic structural view of the conveying mechanism in this embodiment Figure 2 ;
[0032] Figure 3 is a schematic structural view of the limiting device for on-line conveying of the raw material roll of the border strip for the condenser in this embodiment Figure 1 ;
[0033] Figure 4 is a schematic structural view of the limiting device for on-line conveying of the raw material roll of the border strip for the condenser in this embodiment Figure 2 . DETAILED DESCRIPTION OF THE EMBODIMENTS
[0034] The following further describes the present utility model in conjunction with the accompanying drawings and specific embodiments.
[0035] Embodiment
[0036] As Figure 3 shown, the limiting device for on-line conveying of the raw material roll of the border strip for the condenser in this embodiment includes a conveying mechanism and a limiting mechanism.
[0037] As Figure 1 shown, the conveying mechanism includes a frame 1, a pair of pressure rollers, and a driving mechanism.
[0038] The pair of pressure rollers includes a lower pressure roller 2 and an upper pressure roller 3; the lower pressure roller 2 is horizontally rotatably arranged at the lower part inside the frame 1, and first gears 4 are arranged at both ends of the lower pressure roller 2, and one end of the lower pressure roller 2 is connected to a driving motor 5.
[0039] A support frame 6 is vertically slidably arranged in the frame 1 directly above the lower pressure roller 2, the upper pressure roller 3 is horizontally rotatably arranged inside the support frame 6, the upper pressure roller 3 is directly above the lower pressure roller 2, and second gears 7 are arranged at both ends of the upper pressure roller 3, and the second gears 7 are adapted to the first gears 4.
[0040] The driving device is a cylinder 8, which is arranged at the top of the frame 1 and is used to drive the support frame 6 to move vertically within the frame 1. In this embodiment, the number of the cylinders 8 is two, and the two cylinders 8 are respectively arranged at both ends of the top of the frame 1. The piston rod of the cylinder 8 vertically penetrates the top of the frame 1 and is connected to the top of the support frame 6. With such an arrangement, it effectively avoids the shaking of the support frame 6 during movement. Additionally, after the support frame 6 moves to a suitable position, its stability at the suitable position is improved.
[0041] In this embodiment, a support rod 9 is vertically fixed upward at the middle position of the top of the support frame 6. The support rod 9 penetrates the top of the frame 1. A stop block 10 is fixed at the top of the support rod 9. A spring 11 is sleeved on the support rod 9 between the stop block 10 and the top of the frame 1. With such an arrangement, when the air in the cylinder 8 is released, under the action of the elastic force of the spring 11, the support frame 6 quickly rises, facilitating the staff to pass the border strip roll to be punched through.
[0042] As Figure 3 shown, the limiting mechanism includes a workbench 12 and two limiting blocks 13. The workbench 12 is arranged on one side of the discharge end of the frame 1. The two limiting blocks 13 are fixed on the workbench 12 one after the other along the conveying direction of the raw material roll, and the distance between the two limiting blocks 13 is adapted to the mold to be placed.
[0043] At least one pair of limiting rods 14 are vertically fixed on both of the two limiting blocks 13. The distance between the same group of limiting rods 14 is adapted to the width of the raw material roll to be punched. With such an arrangement, the raw material roll is effectively limited, facilitating subsequent precise punching. In this embodiment, there are two pairs of limiting rods 14 on each limiting block 13.
[0044] In this embodiment, as Figure 4 shown, on the workbench 12, blanking modules are arranged on both sides of the two limiting blocks 13. The blanking module includes a support block 15, a blanking block 16 and a screw rod 17. The support block 15 is fixed on the workbench 12. One end of the blanking block 16 is hinged to the support block 15. A waist-shaped through hole 18 is arranged on the blanking block 16 along its length direction, and the waist-shaped through hole 18 penetrates the upper and lower surfaces of the blanking block 16. The screw rod 17 is vertically and threadedly connected to the workbench 12 and passes through the waist-shaped through hole 18. A nut 19 is arranged on the upper part of the screw rod 17. With such an arrangement, after the mold is inserted between the two limiting blocks 13, the blanking block 16 is rotated, the screw rod 17 is passed through the waist-shaped through hole 18 and threadedly connected to the workbench 12, and the nut 19 is tightened, then the mold can be effectively fixed.
[0045] In this embodiment, a support plate 20 is horizontally fixed at the discharge end of the frame 1. The support plate 20 is flush with the top of the lower pressing roller 2. A height limiting plate 21 is fixed on the support plate 20. The height limiting plate 21 is horizontally arranged, and a gap is left between the height limiting plate 21 and the support plate 20 for the raw material roll to pass through.
[0046] In this embodiment, a plurality of guide rollers 22 are horizontally arranged on one side of the feed end of the frame 1 to facilitate guiding the raw material roll into the space between the upper / lower pressing rollers.
[0047] When transporting the raw material roll, first lift the support frame 6 through the cylinder 8. The worker passes the raw material roll through the gap between the upper and lower pressing rollers, and then passes the roll through the gap between the height limiting plate 21 and the support plate 20 and into the space between a pair of limiting rods 14 on the limiting block 13. Then start the cylinder 8 to lower the support frame 6 so that the gears at both ends of the upper and lower pressing rollers mesh with each other. Start the drive motor 5, and the lower pressing roller 2 rotates to convey the raw material roll forward. Insert a mold between the two limiting blocks 13. When the end of the raw material roll reaches the specified position on the mold, the external punching head punches downward to punch the raw material roll into a border strip with a fixed length and an end conforming to the specified shape. The rotation speed of the drive motor 5 can be set to control the conveying speed of the raw material roll. The drive motor can be signal-connected to the stamping equipment. When the stamping equipment punches, the drive motor stops running.
[0048] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. A limiting device for on-line transmission of the raw material coil of the frame strip for condensers, characterized in that, it includes a transmission mechanism and a limiting mechanism; the transmission mechanism includes a frame, a pair of pressure rollers and a driving mechanism; the pair of pressure rollers includes a lower pressure roller and an upper pressure roller; the lower pressure roller is horizontally rotatably arranged at the lower part inside the frame, and first gears are arranged at both ends of the lower pressure roller, and a driving motor is connected to one end of the lower pressure roller; a support frame is vertically slidably arranged in the frame directly above the lower pressure roller, and the upper pressure roller is horizontally rotatably arranged inside the support frame. The upper pressure roller is directly above the lower pressure roller, and second gears are arranged at both ends of the upper pressure roller, and the second gears are adapted to the first gears; the driving device is a cylinder, and the cylinder is arranged at the top of the frame for driving the support frame to vertically move inside the frame; the limiting mechanism includes a workbench and two limiting blocks; the workbench is arranged on one side of the discharge end of the frame; the two limiting blocks are fixed on the workbench one after the other along the transmission direction of the raw material coil, and the distance between the two limiting blocks is adapted to the mold to be placed; at least one pair of limiting rods are vertically fixed on both limiting blocks; the distance between the same group of limiting rods is adapted to the width of the raw material coil to be stamped.
2. The limiting device for on-line transmission of the raw material coil of the frame strip for condensers according to claim 1, characterized in that, the number of the cylinders is two, and the two cylinders are respectively arranged at both ends of the top of the frame. The piston rods of the cylinders vertically penetrate through the top of the frame and are connected to the top of the support frame.
3. The limiting device for on-line transmission of the raw material coil of the frame strip for condensers according to claim 1, characterized in that, a support rod is vertically and upwardly fixed at the middle position of the top of the support frame. The support rod penetrates through the top of the frame, a stop block is fixed at the top of the support rod, and a spring is sleeved on the support rod between the stop block and the top of the frame.
4. The limiting device for on-line transmission of the raw material coil of the frame strip for condensers according to claim 1, characterized in that, two pairs of limiting rods are arranged on each limiting block.
5. The limiting device for on-line transmission of the raw material coil of the frame strip for condensers according to any one of claims 1 to 4, characterized in that, material blocking modules are arranged on both sides of the two limiting blocks on the workbench; the material blocking module includes a support block, a material blocking block and a screw; the support block is fixed on the workbench; one end of the material blocking block is hinged to the support block, a waist-shaped through hole is arranged on the material blocking block along its length direction, and the waist-shaped through hole penetrates through the upper and lower surfaces of the material blocking block; the screw is vertically and threadedly connected to the workbench and passes through the waist-shaped through hole, and a nut is arranged on the upper part of the screw.
6. The limiting device for on-line transmission of the raw material coil of the frame strip for condensers according to claim 1, characterized in that, a support plate is horizontally fixed at the discharge end of the frame, the support plate is flush with the top of the lower pressure roller, a height limiting plate is fixed on the support plate, the height limiting plate is horizontally arranged, and a gap is left between the height limiting plate and the support plate for the raw material coil to pass through.
7. The limiting device for online transmission of the raw material coil of the frame strip for the condenser, as described in claim 1, characterized in that, a plurality of guide rollers are horizontally arranged on one side of the feeding end of the frame.