Special tool for assembling linear bearing of tobacco cutter

By designing special tools for rotary assembly mechanisms and bearing transport down mechanisms, the complex problem of linear bearing assembly is solved, and an automated and efficient assembly process is achieved.

CN222932673UActive Publication Date: 2025-06-03HUAHUAN INT TOBACCO
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Patent Information

Application Number
CN202421871491.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-03
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

In the prior art, the assembly process of linear bearings is complicated and requires manual tapping and adjustment, resulting in insufficiency of assembly.

Method used

A special tool including a rotary assembly mechanism, a bearing transport mechanism and a bearing down mechanism is designed to realize automatic assembly of the bearing by driving the rotating plate and positioning columns through a rotating electric machine, and the assembly process is completed in combination with the conveyor belt and extrusion parts.

Benefits of technology

It realizes automatic assembly of linear bearings, improves assembly efficiency, is simple in structure and convenient in operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a special tool for assembling a linear bearing of a tobacco cutter, and relates to the field of linear bearing assembling. A special tool for assembling a linear bearing of a tobacco cutter comprises a base, and a rotary assembling mechanism, a bearing conveying mechanism and a bearing pressing mechanism are arranged on the base, and the bearing conveying mechanism and the bearing pressing mechanism are arranged on the two sides of the rotary assembling mechanism respectively. The rotating assembly mechanism comprises a rotating motor and a rotating plate arranged on a driving shaft of the rotating motor in a sleeving mode, and the rotating plate and the rotating motor rotate synchronously. A plurality of assembling grooves are annularly formed in the upper surface of the rotating plate, positioning columns are arranged in the assembling grooves, and the positioning columns are suitable for being sleeved with parts to be assembled. The bearing conveying mechanism comprises a support arranged on the base and a bearing groove supported by the support, the bearing groove is suitable for loading a bearing, and a through groove is formed in the end, close to the rotating plate, of the bearing groove. The bearing pressing mechanism comprises a truss arranged on the base and an extrusion part arranged on the truss. According to the device, automatic assembly of the linear bearing of the tobacco cutter is achieved, and the device is simple in structure, convenient to operate and high in assembly efficiency.
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Description

Technical Field

[0001] The utility model relates to the field of linear bearing assembly, in particular to a special tool for assembling the linear bearing of a wire cutting machine. Background Art

[0002] At present, the linear bearing adopts the method of manual assembly. The staff slowly knock the linear bearing into the clamping groove of the slider by means of knocking. During the whole assembly process, the attitude of the linear bearing needs to be adjusted repeatedly. The assembly is too complex and takes a long time, resulting in low assembly efficiency.

[0003] To sum up, there is an urgent need for a special tool that can automatically assemble the linear bearing of a wire cutting machine. Summary of the Utility Model

[0004] In order to solve the above problems, the utility model provides a special tool for assembling the linear bearing of a wire cutting machine, which can automatically assemble the linear bearing of the wire cutting machine, and has the advantages of simple structure, convenient operation and high assembly efficiency.

[0005] A special tool for assembling the linear bearing of a wire cutting machine includes a base, a rotary assembly mechanism, a bearing transportation mechanism and a bearing pressing mechanism which are respectively arranged on both sides of the rotary assembly mechanism; the rotary assembly mechanism includes a rotary motor and a rotary plate sleeved on the driving shaft of the rotary motor, and the rotary plate rotates synchronously with the rotary motor; a plurality of assembly grooves arranged in a ring shape are arranged on the upper surface of the rotary plate, positioning columns are arranged in the assembly grooves, and the positioning columns are suitable for sleeving parts to be assembled; the bearing transportation mechanism includes a bracket arranged on the base and a bearing groove supported by the bracket, the bearing groove is suitable for loading bearings, and a through groove is arranged at one end of the bearing groove close to the rotary plate; during loading, the rotary motor rotates the assembly groove to the lower part of the through groove, and the bearing falls from the through groove and falls above the part to be assembled with the positioning column as the axis; the bearing pressing mechanism includes a truss arranged on the base and a pressing part arranged on the truss; during pressing, the rotary motor rotates the assembly groove loaded with the part to be assembled and the bearing to the lower part of the pressing part, and the pressing part presses the bearing downward.

[0006] In a feasible implementation manner, a conveyor belt is arranged in the bearing groove, and the conveyor belt is used to push the bearing to move towards the through groove.

[0007] In a feasible implementation manner, the bearing groove is inclined, the inclination angle of the bearing groove faces the direction of the rotary plate, and the inclination angle is 10-30°.

[0008] In a feasible implementation manner, the pressing part includes a driving part and a pressing head arranged on the driving shaft of the driving part, and a groove is arranged in the middle of the pressing head, and the groove is matched with the positioning column.

[0009] In a feasible embodiment, it further includes a fixing plate coaxially arranged with the rotating motor. A plurality of legs are provided on the lower surface of the fixing plate, and the legs are used to fix the fixing plate on the base.

[0010] In a feasible embodiment, an annular sliding rail is provided on the fixing plate, and a plurality of sliding blocks are provided on the lower surface of the rotating plate and are matched with the annular sliding rail.

[0011] In a feasible embodiment, the number of assembly grooves is 4 to 12.

[0012] In a feasible embodiment, the driving member is selected from any one of a cylinder, a hydraulic cylinder or a motor.

[0013] In a feasible embodiment, the top end of the positioning column is a tip.

[0014] In a feasible embodiment, the rotating motor is selected from any one of a stepping motor, a DC reduction motor or a servo motor.

[0015] A special tool for assembling linear bearings of a wire cutting machine provided by the present utility model has the following beneficial effects:

[0016] By arranging a rotating assembly mechanism, a bearing transportation mechanism and a bearing pressing mechanism that cooperate with each other on the base, the automatic assembly of the linear bearings of the wire cutting machine is realized. Moreover, the device has a simple structure, is convenient to operate, and has a relatively high assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0018] Figure 2 It is a schematic diagram of the structure of the rotating assembly mechanism of the present utility model.

[0019] Figure 3 It is a schematic diagram of the structure of the bearing transportation mechanism of the present utility model.

[0020] REFERENCE SIGNS

[0021] Base 1

[0022] Rotating assembly mechanism 2

[0023] Rotating motor 21

[0024] Rotating plate 22

[0025] Slider 22.1

[0026] Assembly groove 23

[0027] Positioning column 23.1

[0028] Fixing plate 24

[0029] Circular slide rail 24.1

[0030] Bearing transportation mechanism 3

[0031] Bracket 31

[0032] Bearing groove 32

[0033] Through groove 32.1

[0034] Conveyor belt 32.2

[0035] Bearing pressing mechanism 4

[0036] Truss 41

[0037] Extrusion part 42

[0038] Driver 42.1

[0039] Extrusion head 42.2

[0040] Bearing 5 Specific implementation mode

[0041] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "left side", "right side", "upper side", "lower side", "above", "below", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.

[0042] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] In addition, in the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more than two.

[0044] The present utility model provides a special tool for assembling a linear bearing of a wire cutting machine. Refer to Figure 1 , which includes a base 1, on which a rotary assembly mechanism 2 and a bearing transportation mechanism 3 and a bearing pressing mechanism 4 respectively arranged on both sides of the rotary assembly mechanism 2 are provided. The rotary assembly mechanism 2 includes a rotary motor 21 and a rotary plate 22 sleeved on the driving shaft of the rotary motor 21. The rotary plate 22 rotates synchronously with the rotary motor 21. Generally speaking, the shape of the rotary plate 22 is circular and concentrically matched with the driving shaft of the rotary motor 21. A plurality of assembly grooves 23 arranged in a ring are provided on the upper surface of the rotary plate 22. Generally speaking, the plurality of assembly grooves 23 arranged in a ring are concentrically matched with the driving shaft of the rotary motor 21. A positioning post 23.1 is provided in the assembly groove 23, and a part to be assembled is suitable for being sleeved on the positioning post 23.1. The bearing transportation mechanism 3 includes a bracket 3 arranged on the base 1 and a bearing groove 32 supported by the bracket 3. A bearing 5 is suitable for being loaded in the bearing groove 32. A through groove 32.1 is provided at one end of the bearing groove 32 close to the rotary plate 22. The size of the through groove 32.1 is generally slightly larger than the bearing 5 to ensure that only one bearing can pass through the through groove 32.1 each time. During loading, the rotary motor 21 rotates the assembly groove 23 to the lower part of the through groove 32.1, and the bearing 5 falls from the through groove 32.1 and falls above the part to be assembled with the positioning post 23.1 as the axis. The bearing pressing mechanism 4 includes a truss 41 arranged on the base 1 and a pressing part 42 arranged on the truss 41. During pressing, the rotary motor 21 rotates the assembly groove 23 loaded with the part to be assembled and the bearing 5 to the lower part of the through hole, and the pressing part 42 presses the bearing downward. Through the above settings, the device realizes the automatic assembly of the linear bearing of the wire cutting machine, and the device has a simple structure, convenient operation and high assembly efficiency.

[0045] Furthermore, the number of the assembly grooves 23 is 4 to 12, and preferably, the number of the assembly grooves 23 is 6. In this device, the rotation direction of the rotary motor 21 is counterclockwise rotation. That is to say, for an assembly groove 23 only loaded with a part to be assembled, it will first pass under the bearing transportation mechanism 3 and then pass under the bearing pressing mechanism 4. In this device, refer to Figure 1 , regardless of the number of the assembly grooves 23, the assembly grooves 23 form a queue in turn waiting for operation. Generally speaking, there will be several assembly grooves 23 between the operations of the bearing transportation mechanism 3 and the bearing pressing mechanism 4 to leave time and space for taking out the assembled parts in the assembly groove 23 and putting in the parts to be assembled again. In addition, the bearing transportation mechanism 3 and the bearing pressing mechanism 4 can operate on different assembly grooves 23 at the same time, and the assembly grooves 23 not being operated continue to wait until their positions are rotated under the bearing transportation mechanism 3 or the bearing pressing mechanism 4.

[0046] In the special tool for assembling linear bearings provided by the present utility model, referring to Figure 3 , a conveyor belt 32.2 is provided in the bearing groove 32, and the conveyor belt 32.2 is used to push the bearing 5 towards the through groove 32.1. In a specific embodiment, the conveyor belt 32.2 is triangular, and the conveyor belt 32.2 and the bearing groove 32 as a whole present a funnel shape.

[0047] In the special tool for assembling linear bearings provided by the present utility model, referring to Figure 1 , the bearing groove 32 is inclined, the inclination angle of the bearing groove 32 faces the direction of the rotating plate 22, and the inclination angle is 10 - 30°, preferably 15°.

[0048] The special tool for assembling linear bearings provided by the present utility model, referring to Figure 1 , further includes a fixing plate 24 coaxially arranged with the rotating motor 21. An annular slide rail 24.1 is provided on the fixing plate 24. Generally, the annular slide rail 24.1 is coaxially matched with the fixing plate 24, and a plurality of sliders 22.1 matched with the annular slide rail 24.1 are provided on the lower surface of the rotating plate 22. In a specific embodiment, a plurality of legs are further provided below the fixing plate 24, and the legs are fixed to the base. When the rotating motor 21 rotates, the rotating plate 22 and the sliders 22.1 provided on the lower surface of the rotating plate 22 will rotate synchronously with the driving shaft of the rotating motor 21, but the fixing plate 24 and the annular slide rail 24.1 provided on the upper surface of the fixing plate 24 will not rotate synchronously with the driving shaft of the rotating motor 21. Therefore, when the rotating plate 22 rotates, the sliders 22.1 slide synchronously in the annular slide rail 24.1, further improving the stability of the rotating plate 22.

[0049] The special tool for assembling linear bearings provided by the present utility model, referring to Figure 1 , the pressing member 42 includes a driving member 42.1 and a pressing head 42.2 provided on the driving shaft of the driving member 42.1. A groove is provided in the middle of the pressing head 42.2, and the groove matches the positioning post 23.1. Generally, the depth of the groove inside the pressing head 42.2 can be slightly longer than the length of the positioning post 23.1.

[0050] For the special tool for assembling linear bearings provided by the present utility model, the driving member 42.1 is selected from any one of a cylinder, a hydraulic cylinder or a motor. Preferably, the driving member 42.1 is selected from a hydraulic cylinder.

[0051] For the special tool for assembling linear bearings provided by the present utility model, the top end of the positioning post 23.1 is a tip, enabling the bearing 5 to pass through the through groove 32.1 more smoothly.

[0052] A usage method of the present utility model is provided herein. The rotating motor 21 in this device always rotates without special instructions. When the assembly groove 23 loaded with parts to be assembled rotates below the through groove 32.1 and when the assembly groove 23 loaded with parts to be assembled and the bearing 5 rotates below the pressing member 42, the rotating motor 21 stops briefly until the loading or pressing action is completed, and then the rotating motor 21 continues to rotate. The specific steps are as follows:

[0053] 1) Manually sleeved the parts to be assembled on the positioning post 23.1 in the assembly groove 23;

[0054] 2) The assembly groove 23 loaded with parts to be assembled rotates below the bearing groove 32, and the conveyor belt 32.2 in the bearing groove 32 starts to push the bearing 5 towards the direction of the through groove 32.1 until a bearing falls above the parts to be assembled with the positioning post 23.1 as the axis;

[0055] 3) The assembly groove 23 loaded with parts to be assembled and the bearing 5 rotates below the pressing member 42, and the pressing member 42 presses down the bearing to complete the assembly;

[0056] 4) The assembly groove 23 loaded with assembled parts rotates away from below the pressing member 42, and then manually take out the assembled parts and put in new parts to be assembled.

[0057] 5) Repeat the above steps until all parts to be assembled are assembled.

[0058] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and substitutions can be made, and these improvements and substitutions should also be regarded as the protection scope of the present utility model.

Claims

1. A special tool for assembling a linear bearing of a wire cutting machine, characterized in that: The invention comprises a base (1), wherein the base (1) is provided with a rotating assembly mechanism (2) and a bearing transport mechanism (3) and a bearing pressing mechanism (4) respectively arranged on both sides of the rotating assembly mechanism (2); The rotary assembly mechanism (2) comprises a rotary motor (21) and a rotary plate (22) sleeved on a driving shaft of the rotary motor (21), wherein the rotary plate (22) rotates synchronously with the rotary motor (21); a plurality of assembly grooves (23) arranged in a ring shape are provided on the upper surface of the rotary plate (22), a positioning column (23.1) is provided in the assembly groove (23), and the positioning column (23.1) is suitable for sleeved with a part to be assembled; The bearing transport mechanism (3) comprises a bracket (31) arranged on the base (1) and a bearing slot (32) supported by the bracket (31); the bearing slot (32) is suitable for loading bearings, and a through slot (32.1) is provided at one end of the bearing slot (32) close to the rotating plate (22); during loading, the rotating motor (21) rotates the assembly slot (23) to the bottom of the through slot (32.1), and the bearing falls from the through slot (32.1) and falls above the part to be assembled with the positioning column (23.1) as the axis; The bearing pressing mechanism (4) comprises a truss (41) arranged on the base (1) and an extrusion piece (42) arranged on the truss (41); when pressing down, the rotating motor (21) rotates the assembly groove (23) loaded with the parts to be assembled and the bearing to the bottom of the extrusion piece (42), and the extrusion piece (42) presses the bearing downward.

2. The linear bearing assembly tool according to claim 1, characterized in that: A conveyor belt (32.2) is provided in the bearing groove (32), and the conveyor belt (32.2) is used to push the bearing to move toward the through groove (32.1).

3. The linear bearing assembly tool according to claim 1, characterized in that: The bearing groove (32) is arranged tilted, and the tilt angle of the bearing groove (32) is toward the direction of the rotating plate (22) and the tilt angle is 10 to 30 degrees.

4. The linear bearing assembly tool according to claim 1, characterized in that: The extrusion member (42) comprises a driving member (42.1) and an extrusion head (42.2) arranged on a driving shaft of the driving member (42.1); a groove is arranged in the middle of the extrusion head (42.2), and the groove matches the positioning column (23.1).

5. The linear bearing assembly tool according to claim 1, characterized in that: It also includes a fixing plate (24) arranged coaxially with the rotating motor (21), and a plurality of legs are provided on the lower surface of the fixing plate (24), and the legs are used to fix the fixing plate (24) on the base (1).

6. The linear bearing assembly tool according to claim 5, characterized in that: An annular slide rail (24.1) is provided on the fixed plate (24), and a plurality of sliding blocks (22.1) matching with the annular slide rail (24.1) are provided on the lower surface of the rotating plate (22).

7. The linear bearing assembly tool according to claim 1, characterized in that: The number of the assembly grooves (23) is 4 to 12.

8. The linear bearing assembly tool according to claim 4, characterized in that: The driving member (42.1) is selected from any one of a cylinder, a hydraulic cylinder or a motor.

9. The linear bearing assembly tool according to claim 1, characterized in that: The top end of the positioning column (23.1) is a pointed end.

10. The linear bearing assembly tool according to claim 1, characterized in that: The rotating motor (21) is selected from any one of a stepping motor, a DC reduction motor or a servo motor.