Two-roller transmission mechanism of rubber calender

By setting bevel gears and pallet structures in the rubber calender, the rotation speeds of the two calender rollers are equal, and the problem of the difference in rotation speeds of the calender rollers in the prior art affecting the pressing effect, and the pressing effect is improved.

CN222933177UActive Publication Date: 2025-06-03YUTIAN WANDA RUBBER PROD CO LTD
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Patent Information

Application Number
CN202422057640.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-03
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

When starting and running, the rotation speeds of the two motors are sometimes inevitably different, resulting in a certain difference in the rotation speeds of the two calender rollers, which affects the pressing effect.

Method used

In the rubber calender, a first bevel gear is provided in one end of the first calender roller, a second bevel gear is provided at one end of the second calender roller, and a first rotary shaft and a second rotary shaft are rotatably connected through the first pallet and the second pallet, so that the first rotary shaft and the second rotary shaft are slidably connected, so that the rotation speeds of the first calender roller and the second calender roller are equal.

Benefits of technology

When adjusting the gap between the calender rollers, only one calender roller is required to connect to the motor transmission, and the two calender rollers can rotate at the same speed, improving the pressing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber production equipment, in particular to a two-roller transmission mechanism of a rubber calender. Comprising a rack with mounting grooves formed in the two sides, and further comprises a first calendering roller and a second calendering roller, the ends of the first calendering roller and the second calendering roller are provided with a first bearing seat and a second bearing seat correspondingly, the first bearing seat and the second bearing seat are located in the mounting grooves, and the first bearing seat is slidably connected with the mounting grooves; a first bevel gear is arranged at one end of the first calendering roller, a second bevel gear is arranged at one end of the second calendering roller, a first supporting plate and a second supporting plate are arranged on the sides, close to each other, of the first bearing seat and the second bearing seat correspondingly and rotationally connected with a first rotating shaft and a second rotating shaft correspondingly, and a third bevel gear meshed with the first bevel gear is arranged on the first rotating shaft. A fourth bevel gear meshed with the second bevel gear is arranged on the second rotating shaft, and the first rotating shaft is in sliding connection with the second rotating shaft. The rotating speed of the first calendering roller is equal to that of the second calendering roller all the time.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber production equipment, in particular to a two-roller transmission mechanism for a rubber calender. Background Art

[0002] The calender is a machine that presses rubber into a film with a certain thickness. According to the number of calender rollers, it can be generally divided into two-roller, three-roller, four-roller and five-roller calenders. The two-roller calender of the prior art includes a frame, and the two sides of the frame are provided with mounting grooves that run through the two sides. The two calender rollers are provided with bearing seats at both ends, and the bearing seats are located in the mounting grooves. The bearing seats at both ends of one of the calender rollers are slidably connected with the mounting grooves, so that the gap between the two calender rollers can be adjusted, and then the thickness of the film can be adjusted. In order to ensure the pressing effect, the rotation speeds of the two calender rollers should be as similar as possible and rotate in opposite clockwise directions. The two-roller calender of the prior art is provided with a motor at the end of each of the two calender rollers. When adjusting the position of a calender roller, the motor at its end also moves with it, so as to facilitate the adjustment of the position of the calender roller. However, in this way, when starting and running, the rotation speeds of the two motors are sometimes inevitably different, resulting in a certain difference in the rotation speeds of the two calender rollers, which affects the pressing effect. The present application provides a two-roller transmission mechanism for a rubber calender, so that when the gap between the two calender rollers can be adjusted, only one calender roller needs to be connected to the motor for transmission so that the two calender rollers can rotate at the same speed. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a two-roller transmission mechanism for a rubber calender in view of the above-mentioned technical deficiencies.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a two-roll transmission mechanism of a rubber calender, including a frame with mounting grooves on both sides, and also including a first calendering roller and a second calendering roller, and the ends of the two rollers are respectively provided with a first bearing seat and a second bearing seat, the first bearing seat and the second bearing seat are located in the mounting groove and the first bearing seat is slidably connected to the mounting groove, one end of the first calendering roller is provided with a first bevel gear, one end of the second calendering roller is provided with a second bevel gear, the first bearing seat and the second bearing seat are respectively provided on the side close to each other, the first support plate and the second support plate are respectively rotatably connected with the first rotating shaft and the second rotating shaft, the first rotating shaft is provided with a third bevel gear meshing with the first bevel gear, the second rotating shaft is provided with a fourth bevel gear meshing with the second bevel gear, and the first rotating shaft is slidably connected with the second rotating shaft.

[0005] In a preferred embodiment, the present utility model can be further configured as follows: a shaft cylinder is provided at one end of the second rotating shaft away from the fourth bevel gear, and the first rotating shaft is inserted into the shaft cylinder and the two are slidably connected.

[0006] In a preferred embodiment, the present utility model can be further configured as follows: on both sides of one end of the first rotating shaft away from the third bevel gear, first key grooves are provided, the first key grooves do not penetrate the end of the first rotating shaft, flat keys are provided in the first key grooves, second key grooves are provided on both sides inside the shaft cylinder, the second key grooves penetrate one end of the shaft cylinder away from the fourth bevel gear, and the flat keys are inserted into the second key grooves.

[0007] Compared with the prior art, the present utility model has the following advantages: a first bevel gear is provided at one end of the first calender roll, a second bevel gear is provided at one end of the second calender roll, a first support plate is provided on the first bearing seat and the first support plate is rotatably connected to a first rotating shaft, a third bevel gear meshing with the first bevel gear is provided on the first rotating shaft, a second support plate is provided on the second bearing seat and the second support plate is rotatably connected to a second rotating shaft, a fourth bevel gear meshing with the second bevel gear is provided on the second rotating shaft, and the first rotating shaft and the second rotating shaft are slidably connected, so that the rotation speeds of the first calender roll and the second calender roll are equal, and the pressing effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic structural diagram of a two-roll transmission mechanism of a rubber calender.

[0009] Figure 2 It is Figure 1 an enlarged view of part Ⅰ in

[0010] In the figure: 1, frame; 2, installation groove; 3, first bearing seat; 31, first support plate; 4, second bearing seat; 41, second support plate; 5, first calender roll; 51, first bevel gear; 6, second calender roll; 61, second bevel gear; 7, third bevel gear; 71, first rotating shaft; 8, fourth bevel gear; 81, shaft cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0011] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with the specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present utility model. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model.

[0012] Detailed implementation method: Combine Figure 1-2As shown in the figure, a two-roll drive mechanism for a rubber calender includes a frame 1 with mounting grooves 2 provided on both sides. It also includes a first calender roll 5 and a second calender roll 6, and first bearing seats 3 and second bearing seats 4 are respectively provided at the ends of the two. The first bearing seat 3 and the second bearing seat 4 are located in the mounting groove 2, and the first bearing seat 3 is slidably connected to the mounting groove 2. One end of the first calender roll 5 is provided with a first bevel gear 51, and one end of the second calender roll 6 is provided with a second bevel gear 61. On the sides of the first bearing seat 3 and the second bearing seat 4 close to each other, a first support plate 31 and a second support plate 41 are respectively provided. The extending directions of the first support plate 31 and the second support plate 41 are parallel to the axis of the calender roll. A first rotating shaft 71 is rotatably connected to the first support plate 31, and a second rotating shaft is rotatably connected to the second support plate 41. A third bevel gear 7 meshing with the first bevel gear 51 is provided on the first rotating shaft 71, and a fourth bevel gear 8 meshing with the second bevel gear 61 is provided on the second rotating shaft. The first rotating shaft 71 is slidably connected to the second rotating shaft. When the second rotating shaft rotates, it can drive the first rotating shaft 71 to rotate synchronously. The tooth number ratio of the first bevel gear 51 to the third bevel gear 7 is equal to the tooth number ratio of the second bevel gear 61 to the fourth bevel gear 8. For the convenience of manufacturing and maintenance, it is preferred that the first bevel gear 51 and the second bevel gear 61 have the same specifications, and the third bevel gear 7 and the fourth bevel gear 8 have the same specifications.

[0013] The specific way of the sliding connection between the first rotating shaft 71 and the second rotating shaft is as follows: One end of the second rotating shaft away from the fourth bevel gear 8 is provided with a shaft cylinder 81, and the first rotating shaft 71 is inserted into the shaft cylinder 81 and the two are slidably connected.

[0014] The specific way of the sliding connection between the first rotating shaft 71 and the shaft cylinder 81 is as follows: On both sides of one end of the first rotating shaft 71 away from the third bevel gear 7, first key grooves are provided. The first key grooves do not penetrate the end of the first rotating shaft 71. A flat key is provided in the first key grooves. On both sides inside the shaft cylinder 81, second key grooves are provided. The second key grooves penetrate one end of the shaft cylinder 81 away from the fourth bevel gear 8, and the flat key is inserted into the second key grooves. Of course, a regular hexagonal prism can also be provided at one end of the first rotating shaft 71, and a groove with a regular hexagonal cross-section is provided inside the shaft cylinder 81, and the regular hexagonal prism is slidably connected to the groove.

[0015] During use, in combination with Figure 1As shown in the figure, when adjusting the position of the first calender roll 5, there is sliding between the first rotating shaft 71 and the second rotating shaft during sliding, but the two never separate, enabling them to rotate synchronously. After the second calender roll 6 is connected to the motor for transmission, when the motor rotates, it drives the second calender roll 6 to rotate. The second bevel gear 61 drives the fourth bevel gear 8 and the third bevel gear 7 to rotate. The third bevel gear 7 drives the first bevel gear 51 to rotate at the same speed as the second bevel gear 61, and the first bevel gear 51 rotates in the opposite clockwise direction to the second bevel gear 61, so that the first calender roll 5 and the second calender roll 6 rotate at the same speed and in opposite clockwise directions.

[0016] The embodiments of this specific implementation manner are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.

Claims

1. A two-roll transmission mechanism for a rubber calender, comprising a frame (1) with mounting grooves (2) on both sides, and also comprising a first calendering roller (5) and a second calendering roller (6), and the ends of the two calendering rollers are respectively provided with a first bearing seat (3) and a second bearing seat (4), the first bearing seat (3) and the second bearing seat (4) are located in the mounting groove (2), and the first bearing seat (3) is slidably connected to the mounting groove (2), characterized in that: A first bevel gear (51) is provided at one end of the first calendering roller (5), a second bevel gear (61) is provided at one end of the second calendering roller (6), a first support plate (31) and a second support plate (41) are provided on the sides of the first bearing seat (3) and the second bearing seat (4) close to each other, the first support plate (31) and the second support plate (41) are respectively rotatably connected to a first rotating shaft (71) and a second rotating shaft, the first rotating shaft (71) is provided with a third bevel gear (7) meshing with the first bevel gear (51), the second rotating shaft is provided with a fourth bevel gear (8) meshing with the second bevel gear (61), and the first rotating shaft (71) is slidably connected to the second rotating shaft.

2. A two-roller transmission mechanism for a rubber calender according to claim 1, characterized in that: A shaft cylinder (81) is provided at one end of the second rotating shaft away from the fourth bevel gear (8), and the first rotating shaft (71) is inserted into the shaft cylinder (81) and the two are slidably connected.

3. A two-roller transmission mechanism for a rubber calender according to claim 2, characterized in that: A first keyway is provided on both sides of an end of the first rotating shaft (71) away from the third bevel gear (7), the first keyway does not penetrate the end of the first rotating shaft (71), a flat key is provided in the first keyway, and a second keyway is provided on both sides of the shaft cylinder (81), the second keyway penetrates an end of the shaft cylinder (81) away from the fourth bevel gear (8), and the flat key is inserted into the second keyway.

Citation Information

Cited By

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