Wind wheel roller press
By designing a wind wheel roller press including plate, rolling ring and rolling bead, the problems of cumbersome operation and high energy consumption of traditional wind wheel roller presses are solved, and the flat rolling and cost reduction of the wind wheel are achieved.
Patent Information
- Application Number
- CN202421442034.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The operation steps of traditional wind turbine rollers are complicated and there are many operating components, resulting in high energy consumption and high cost.
A wind wheel rolling machine is designed, adopting two removable plates, each of which is fixedly installed with the first bearing and the rolling ring. Multiple groups of rolling beads are installed rotatingly on the inner wall of the rolling ring, and a locking mechanism and a moving and rotating mechanism are provided to simplify operation and reduce energy consumption.
Through simplified operating steps and reduced operating components, the flat rolling of the wind wheel is achieved, reducing energy consumption and cost, while improving the simplicity of operation.
Smart Images
Figure CN222933413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rolling presses, and particularly relates to a wind wheel rolling press. Background Art
[0002] A wind wheel rolling press is a device specifically used for processing wind wheels (wind turbines). It includes an abutting mechanism for abutting against the wind wheel. The upper abutting structure is provided with a vertical moving mechanism, and the lower abutting mechanism is provided with a rotating mechanism to rotate the wind wheel. A vertical and horizontal rolling mechanism is arranged around the wind wheel, and a horizontal moving mechanism and a lifting mechanism are arranged on the rolling mechanism to roll-press the wind wheel.
[0003] When the traditional device is implemented, the operation steps for rolling the wind wheel are cumbersome, there are many operating components, which increases energy consumption and the cost is high. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a wind wheel rolling press, which solves the problems that when the traditional device is implemented, the operation steps for rolling the wind wheel are cumbersome, there are many operating components, which increases energy consumption and the cost is high.
[0005] The embodiment of the present application provides a wind wheel rolling press, which includes two abutting plates. First bearings are respectively and fixedly installed around the two abutting plates. Rolling rings are respectively and fixedly installed on the outer circumferential walls of the two first bearings. The thicknesses of the two rolling rings and the first bearings are respectively lower than those of the abutting plates. Multiple groups of rolling beads are respectively and rotatably installed on the inner walls of the two rolling rings. Locking mechanisms are respectively arranged on the outer walls of the two rolling rings. A rotating mechanism is arranged at the lower end of one of the abutting plates, and a moving mechanism is arranged at the upper end of the other abutting plate.
[0006] By adopting the above technical solution, the moving mechanism can lift the upper abutting plate, and the rotating mechanism can rotate the lower abutting plate, so that the two abutting plates abut against the two ends of the wind wheel. The clamping position of the wind wheel blade corresponds to the rolling ring and the rolling beads. Then, when the abutting plate rotates to drive the wind wheel to rotate, multiple groups of rolling beads can roll-press the clamping contact to ensure that the clamping contact of the wind wheel is rolled flat. The operation is simple and the cost is relatively low.
[0007] Optionally, the rotating mechanism includes a motor, and the output shaft of the motor is fixedly installed with one of the abutting plates.
[0008] By adopting the above technical solution, the motor can rotate the abutting plate.
[0009] Optionally, the moving mechanism includes a third bearing, the third bearing is fixedly installed at the upper end of the other abutting plate, and an electric push rod is installed on the inner circumferential wall of the third bearing.
[0010] By adopting the above technical solution, the electric push rod can drive the third bearing and the abutting plate to move vertically, and when the abutting plate rotates, the lifting function of the electric push rod is not affected due to the cooperation of the third bearing.
[0011] Optionally, the locking mechanism includes a mounting shell, guide holes are respectively formed on two side surfaces of the mounting shell, and two fixing rods are mounted on the inner wall of the mounting shell, and the two fixing rods are fixedly mounted with one of the rolling rings.
[0012] By adopting the above technical solution, the mounting shell can fix the fixing rods, and the fixing rods can lock one of the rolling rings.
[0013] Optionally, two guide rods are slidably mounted on the inner wall of the mounting shell located inside the two guide holes, and the two guide rods are fixedly mounted on the outer wall of the other rolling ring.
[0014] By adopting the above technical solution, the guide rods can fix the other rolling ring, and the guide rods slide inside the guide holes, thus not affecting the vertical movement of the abutting plate.
[0015] Optionally, a second bearing is mounted at the lower end of one of the abutting plates, a support ring is fixedly mounted on the inner ring wall of the second bearing, the support ring is fixedly mounted on the inner bottom wall of the mounting shell, the motor is located inside the support ring, and multiple groups of heat dissipation holes are formed on the outer wall of the support ring.
[0016] By adopting the above technical solution, the inner ring wall and the outer ring wall of the second bearing are respectively connected to the support ring and the abutting plate, and the mounting shell can fix the support shell, thereby supporting the abutting plate and not affecting the rotation of the abutting plate, and the heat dissipation holes can dissipate the heat generated inside the support ring.
[0017] Optionally, the inner top wall of the mounting shell is fixedly mounted with the electric push rod, and the motor is fixedly mounted on the inner bottom wall of the mounting shell.
[0018] By adopting the above technical solution, the mounting shell can fix the electric push rod and the motor.
[0019] Optionally, a controller is mounted on the outer wall of the mounting shell, and the controller is electrically connected to the motor and the electric push rod.
[0020] By adopting the above technical solution, the mounting shell can fix the controller, and the controller can facilitate the operation of the electric push rod and the motor by the staff.
[0021] Compared with the prior art, the beneficial effects of the technical solution of the present application are as follows:
[0022] The technical solution of this application can lift the upper pressing plate through the moving mechanism, and the rotating mechanism can rotate the lower pressing plate, so that the two pressing plates can abut against both ends of the wind wheel. The clamping part of the wind wheel blade corresponds to the rolling ring and the rolling beads. Then, when the pressing plate rotates to drive the wind wheel to rotate, multiple groups of rolling beads can roll the clamping contact, so as to ensure that the clamping contact of the wind wheel is rolled flat. Its operation is simple and the cost is low. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] By reading the following detailed description of the non-limiting embodiments with reference to the accompanying drawings, other features, objects and advantages of the present utility model will become more apparent:
[0024] Figure 1 It is a front view schematic diagram of a wind wheel rolling machine of the present utility model;
[0025] Figure 2 It is a partial front view schematic diagram of a wind wheel rolling machine of the present utility model;
[0026] Figure 3 It is a bottom view schematic diagram of the upper pressing plate of a wind wheel rolling machine of the present utility model;
[0027] Figure 4 It is a bottom view schematic diagram of the support ring of a wind wheel rolling machine of the present utility model.
[0028] In the figure: 1, pressing plate; 2, first bearing; 3, rolling ring; 4, rolling bead; 5, fixing rod; 6, guiding rod; 7, guiding hole; 8, second bearing; 9, support ring; 10, heat dissipation hole; 11, motor; 12, third bearing; 13, electric push rod; 14, installation shell; 15, controller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] Please refer to Figures 1-4 , the present utility model provides a technical solution: a wind wheel rolling machine, including two pressing plates 1. First bearings 2 are respectively fixedly installed on the peripheries of the two pressing plates 1. Rolling rings 3 are respectively fixedly installed on the outer ring walls of the two first bearings 2. The thicknesses of the two rolling rings 3 and the first bearings 2 are respectively lower than that of the pressing plate 1. Multiple groups of rolling beads 4 are respectively rotatably installed on the inner walls of the two rolling rings 3. Locking mechanisms are respectively arranged on the outer walls of the two rolling rings 3. A rotating mechanism is arranged at the lower end of one of the pressing plates 1, and a moving mechanism is arranged at the upper end of the other pressing plate 1. The locking mechanism includes an installation shell 14. Guiding holes 7 are respectively opened on both side surfaces of the installation shell 14. Two fixing rods 5 are installed on the inner wall of the installation shell 14. The two fixing rods 5 are fixedly installed with one of the rolling rings 3. Two guiding rods 6 are slidably installed on the inner wall of the installation shell 14 located inside the two guiding holes 7. The two guiding rods 6 are fixedly installed with the outer wall of the other rolling ring 3.
[0030] In the technical solution of the present utility model, the moving mechanism can lift the upper pressing plate 1, and the rotating mechanism can rotate the lower pressing plate 1, so that the two pressing plates 1 abut against both ends of the wind wheel. The clamping portion of the wind wheel blade corresponds to the rolling ring 3 and the rolling beads 4. Then, when the pressing plate 1 rotates to drive the wind wheel to rotate, multiple groups of balls can roll-press the clamping contact, so as to ensure that the clamping contact of the wind wheel is rolled flat. Its operation is simple and the cost is low.
[0031] In addition, the mounting shell 14 can fix the fixing rod 5, and the fixing rod 5 can lock one of the rolling rings 3. The guide rod 6 can fix the other rolling ring 3, and the guide rod 6 slides inside the guide hole 7, so as not to affect the vertical movement of the pressing plate 1.
[0032] In the technical solution of the present utility model, as Figure 2 and Figure 4 shown, the rotating mechanism includes a motor 11. The output shaft of the motor 11 is fixedly installed with one of the pressing plates 1. The motor 11 can rotate the pressing plate 1.
[0033] In the technical solution of the present utility model, as Figure 1 and Figure 2 shown, the moving mechanism includes a third bearing 12. The third bearing 12 is fixedly installed at the upper end of the other pressing plate 1. An electric push rod 13 is installed on the inner ring wall of the third bearing 12. The electric push rod 13 can drive the third bearing 12 and the pressing plate 1 to move vertically. When the pressing plate 1 rotates, the lifting function of the electric push rod 13 is not affected due to the cooperation of the third bearing 12.
[0034] In the technical solution of the present utility model, as Figure 1 and Figure 4 shown, a second bearing 8 is installed at the lower end of one of the pressing plates 1. A support ring 9 is fixedly installed on the inner ring wall of the second bearing 8. The support ring 9 is fixedly installed on the inner bottom wall of the mounting shell 14. The motor 11 is located inside the support ring 9. Multiple groups of heat dissipation holes 10 are formed on the outer wall of the support ring 9. The inner ring wall and the outer ring wall of the second bearing 8 are respectively connected to the support ring 9 and the pressing plate 1, and the mounting shell 14 can fix the support shell, so as to support the pressing plate 1 and does not affect the rotation of the pressing plate 1. The heat dissipation holes 10 can dissipate the heat generated inside the support ring 9.
[0035] In the technical solution of the present utility model, as Figure 1 and Figure 2As shown, the inner top wall of the mounting shell 14 is fixedly installed with the electric push rod 13, and the motor 11 is fixedly installed with the inner bottom wall of the mounting shell 14. The mounting shell 14 can play a role in fixing the electric push rod 13 and the motor 11. The outer wall of the mounting shell 14 is installed with a controller 15, and the controller 15 is electrically connected to the motor 11 and the electric push rod 13. The mounting shell 14 can play a role in fixing the controller 15, and the controller 15 can facilitate the staff to operate the electric push rod 13 and the motor 11.
[0036] During use, first, the wind wheel can be placed on the lower pressing plate 1, and then the electric push rod 13 drives the upper pressing plate 1 to move vertically, so that the two pressing plates 1 play a role in abutting against the wind wheel. When the upper pressing plate 1 moves vertically, the guide rod 6 slides in the guide hole 7, which can play a role in guiding and limiting the upper pressing plate 1, and the fixing rod 5 can play a role in fixing the lower pressing plate 1. Then, the motor 11 drives the pressing plate 1 and the wind wheel to rotate, and the rolling beads 4 corresponding to the clamping position of the wind wheel blades can play a role in rolling the clamping position, and the operation is simple.
Claims
1. A wind wheel rolling machine, characterized in that: The invention comprises two abutment plates (1), first bearings (2) are fixedly mounted on the peripheries of the two abutment plates (1), rolling rings (3) are fixedly mounted on the outer ring walls of the two first bearings (2), the thickness of the two rolling rings (3) and the first bearings (2) are respectively lower than that of the abutment plates (1), a plurality of groups of rolling beads (4) are rotatably mounted on the inner walls of the two rolling rings (3), locking mechanisms are respectively arranged on the outer walls of the two rolling rings (3), a rotating mechanism is arranged at the lower end of one of the abutment plates (1), and a moving mechanism is arranged at the upper end of the other abutment plate (1).
2. A wind wheel rolling machine according to claim 1, characterized in that: The rotating mechanism comprises a motor (11), and an output shaft of the motor (11) is fixedly mounted on one of the abutment plates (1).
3. A wind wheel rolling machine according to claim 1, characterized in that: The moving mechanism comprises a third bearing (12), the third bearing (12) being fixedly mounted on the upper end of another of the abutment plates (1), and an electric push rod (13) being mounted on the inner ring wall of the third bearing (12).
4. A wind wheel rolling machine according to claim 2, characterized in that: The locking mechanism comprises a mounting shell (14), guide holes (7) are respectively provided on two side surfaces of the mounting shell (14), two fixing rods (5) are installed on the inner wall of the mounting shell (14), and the two fixing rods (5) are fixedly mounted on one of the rolling rings (3).
5. A wind wheel rolling machine according to claim 4, characterized in that: Two guide rods (6) are slidably mounted on the inner wall of the mounting shell (14) located inside the two guide holes (7), and the two guide rods (6) are fixedly mounted on the outer wall of another rolling ring (3).
6. A wind wheel rolling machine according to claim 4, characterized in that: A second bearing (8) is mounted at the lower end of one of the abutment plates (1); a support ring (9) is fixedly mounted on the inner ring wall of the second bearing (8); the support ring (9) is fixedly mounted on the inner bottom wall of the mounting shell (14); the motor (11) is located inside the support ring (9); and a plurality of heat dissipation holes (10) are provided on the outer wall of the support ring (9).
7. A wind wheel rolling machine according to claim 6, characterized in that: The inner top wall of the mounting shell (14) is fixedly mounted to the electric push rod (13), and the motor (11) is fixedly mounted to the inner bottom wall of the mounting shell (14).
8. The wind wheel rolling machine according to claim 7, characterized in that: A controller (15) is mounted on the outer wall of the mounting shell (14), and the controller (15) is electrically connected to the motor (11) and the electric push rod (13).