Easily-unloading metal packing machine
By setting up a material blocking mechanism on the front side of the material box of the metal baler and directly unloading the metal blocks using the side push plate mechanism, the problems of excessive stress and excessive cylinder load in the prior art are solved, and a more stable and long-life unloading operation is achieved.
Patent Information
- Application Number
- CN202421569061.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing metal baler unloading mechanism is subjected to too much force when bearing weight, which leads to deformation and damage of the flip mechanism, affecting its service life, and the load borne by the oil cylinder is too large, affecting its stability and service life.
A metal baler that is easy to unload is designed. By setting up a material blocking mechanism on the front side of the material box, the metal block is directly removed through the unloading port by using the side push plate mechanism to avoid bearing the gravity of the metal block, and connecting the material blocking plate and the push-pull cylinder through the push rod to ensure that the oil cylinder does not directly drive the unloading.
The unloading operation without bearing the gravity of the metal block is achieved, the stability of the unloading and the service life of the baler are improved, and the safety and service life of the push-pull cylinder are protected through the buffer structure.
Smart Images
Figure CN222933420U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal balers, and particularly relates to a metal baler with easy unloading. Background Technique
[0002] After the metal material is put into the material box by the metal baler, it is successively packed into blocks through the top pressing plate mechanism, the rear pushing plate mechanism and the side pushing plate mechanism. The existing unloading mechanism is provided with an embedding port at the bottom surface of the material box, and a turning mechanism is installed at the position of the embedding port, and the metal block is turned out of the bin after being formed into a block to realize unloading.
[0003] However, due to the large weight of the metal block after being formed, the existing turning-type unloading mechanism is subjected to too much force, which is not conducive to operation and the tipping bucket is prone to deformation and damage problems, affecting the service life, and the load borne by the oil cylinder is correspondingly large, affecting the stability and service life of the oil cylinder. If the tipping bucket is deformed, it may affect the normal use of the pushing plate and the packing effect. Content of the Utility Model
[0004] The purpose of the utility model is to provide a metal baler with easy unloading. Through the design of the unloading port and the blanking blocking mechanism, after being packed into blocks, the shrinkage blanking blocking plate can directly unload the metal block from the unloading port through the side pushing plate mechanism, facilitating the unloading operation. During the whole unloading process, there is no need to bear the gravity of the metal block and there is no need to directly drive through the oil cylinder, improving the stability of unloading and the service life of the baler.
[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0006] The utility model is a metal baler with easy unloading, including a material box and a blanking blocking mechanism. A rear pushing plate mechanism is arranged at the rear side of the material box, a top pressing plate mechanism is arranged at the top of the rear side of the material box, and a side pushing plate mechanism is arranged at one side of the front side of the material box;
[0007] The blanking blocking mechanism is arranged at the other side of the front side of the material box, and an unloading port is arranged at the front side of the material box and close to one side of the blanking blocking mechanism;
[0008] A side pushing seat is arranged on the side pushing plate mechanism, and the side pushing seat is opposite to the unloading port and in clearance fit;
[0009] The blanking blocking mechanism includes an upper sliding seat, a lower sliding seat, a push-pull oil cylinder and a blanking blocking plate;
[0010] The upper sliding seat and the lower sliding seat are both fixed on the outer side of the material box. The upper sliding seat and the lower sliding seat are respectively located above and below the unloading port. The blanking blocking plate is slidably arranged between the upper sliding seat and the lower sliding seat, and the inner side of the blanking blocking plate is attached to the outer end surface of the unloading port;
[0011] The push-pull oil cylinder is horizontally arranged outside the material box. The output end of the push-pull oil cylinder is rotatably connected with a push rod through a front hinge seat. The end of the push rod is fixedly connected with a blanking plate through a flange. The cylinder shell end of the push-pull oil cylinder is rotatably connected with the outside of the material box through a rear hinge seat;
[0012] The shaft bodies on the front hinge seat and the rear hinge seat are both vertical shaft structures.
[0013] Further, both the upper sliding seat and the lower sliding seat include a horizontal plate body, and the horizontal plate bodies are both provided with outer convex edges away from the blanking opening.
[0014] Further, the blanking plate includes an outer plate member and an inner plate member connected integrally. The inner plate member is slidably arranged within the outer convex edges of the upper sliding seat and the lower sliding seat, and the upper surface and the lower surface of the outer plate member slide along the horizontal plate bodies of the upper sliding seat and the lower sliding seat respectively.
[0015] Further, vertical edges are provided on the outer sides of the horizontal plate bodies of the upper sliding seat and the lower sliding seat, and a plurality of rib plates are arranged between the horizontal plate bodies, the vertical edges and the outside of the material box.
[0016] Further, the peripheral side surface of the material box is provided with grid-shaped reinforcing ribs, and the contact points between the horizontal plate bodies, the plurality of rib plates and the reinforcing ribs are fixed by welding.
[0017] Further, a mounting seat is fixed on the outside of the material box, and the rear hinge seat is fixed on the mounting seat.
[0018] The utility model has the following beneficial effects:
[0019] 1. Through the design of the blanking opening and the blanking blocking mechanism, the utility model forms a complete material box through the blanking blocking mechanism during the process of packing into blocks. After packing into blocks, the blanking plate can be contracted to directly unload the metal block from the blanking opening through the side pushing plate mechanism, which is convenient for the unloading operation. During the whole unloading process, there is no need to bear the gravity of the metal block and there is no need to directly drive through the oil cylinder, which improves the stability of unloading and the service life of the baler.
[0020] 2. Through the design of the push rod, the utility model is used for the connection between the blanking plate and the push-pull oil cylinder. The push rod and the push-pull oil cylinder, and the push-pull oil cylinder and the material box are in a rotatably connected state. Even if the blanking plate is deformed or displaced, there is a buffer space for the corresponding push-pull oil cylinder, so the deformation force will not be transmitted to the push-pull oil cylinder, ensuring the safety and service life of the push-pull oil cylinder.
[0021] 3. The design of the upper sliding seat and the lower sliding seat of the utility model can be used for the guiding and supporting of the blanking plate. The thrust received by the blanking plate is mainly borne by the upper sliding seat and the lower sliding seat. By improving the strength of the upper sliding seat and the lower sliding seat, the stability at the position of the blanking blocking mechanism can be improved.
[0022] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can obtain other drawings based on these drawings without creative efforts.
[0024] Figure 1 is a schematic structural diagram of a metal baler with easy unloading according to the present utility model;
[0025] Figure 2 is a structural sectional view at the position of the material blocking mechanism of the present utility model;
[0026] In the drawings, the list of components represented by each reference numeral is as follows:
[0027] 1 - material box, 2 - rear push plate mechanism, 3 - top pressing plate mechanism, 4 - side push plate mechanism, 5 - material blocking mechanism, 101 - unloading port, 102 - reinforcing rib, 103 - mounting seat, 401 - side push seat, 501 - upper sliding seat, 502 - lower sliding seat, 503 - push - pull oil cylinder, 504 - material blocking plate, 505 - front hinge seat, 506 - push rod, 507 - rear hinge seat, 508 - transverse plate body, 509 - outer convex edge, 510 - outer plate member, 511 - inner plate member, 512 - rib plate, 513 - vertical edge. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments of the present utility model belong to the scope of protection of the present utility model.
[0029] Please refer to Figure 1-2 As shown, the present utility model is a metal baler with easy unloading, including a material box 1 and a material blocking mechanism 5. A rear push plate mechanism 2 is provided at the rear side of the material box 1, a top pressing plate mechanism 3 is provided at the top of the rear side of the material box 1, and a side push plate mechanism 4 is provided at one side of the front side of the material box 1;
[0030] The material blocking mechanism 5 is arranged at the other side of the front side of the material box 1, and an unloading port 101 is provided at the front side of the material box 1 and close to the material blocking mechanism 5;
[0031] The side pushing plate mechanism 4 is provided with a side pushing seat 401, and the side pushing seat 401 is opposite to the discharging port 101 in position and is in clearance fit;
[0032] The material blocking mechanism 5 includes an upper sliding seat 501, a lower sliding seat 502, a push-pull oil cylinder 503 and a material blocking plate 504;
[0033] Both the upper sliding seat 501 and the lower sliding seat 502 are fixed on the outer side of the material box 1. The upper sliding seat 501 and the lower sliding seat 502 are respectively located above and below the discharging port 101. The material blocking plate 504 is slidably arranged between the upper sliding seat 501 and the lower sliding seat 502, and the inner side of the material blocking plate 504 is attached to the outer end face of the discharging port 101;
[0034] The push-pull oil cylinder 503 is horizontally arranged on the outer side of the material box 1. The output end of the push-pull oil cylinder 503 is rotatably connected with a push rod 506 through a front hinge seat 505. The end of the push rod 506 is fixedly connected with the material blocking plate 504 through a flange. The cylinder shell end of the push-pull oil cylinder 503 is rotatably connected with the outer side of the material box 1 through a rear hinge seat 507;
[0035] The shaft bodies on the front hinge seat 505 and the rear hinge seat 507 are both vertical shaft structures.
[0036] Among them, as Figure 1-2 shown, both the upper sliding seat 501 and the lower sliding seat 502 include a transverse plate body 508, and the transverse plate body 508 is provided with an outer convex edge 509 away from the discharging port 101.
[0037] Among them, as Figure 1-2 shown, the material blocking plate 504 includes an outer plate member 510 and an inner plate member 511 which are integrally connected. The inner plate member 511 is slidably arranged in the outer convex edges 509 of the upper sliding seat 501 and the lower sliding seat 502, and the upper surface and the lower surface of the outer plate member 510 slide along the transverse plate bodies 508 of the upper sliding seat 501 and the lower sliding seat 502 respectively.
[0038] Among them, as Figure 2 shown, vertical edges 513 are arranged on the outer sides of the transverse plate bodies 508 of the upper sliding seat 501 and the lower sliding seat 502, and a plurality of rib plates 512 are arranged between the transverse plate bodies 508, the vertical edges 513 and the outer side of the material box 1.
[0039] Among them, as Figure 1 shown, the peripheral side surface of the material box 1 is provided with grid-shaped reinforcing ribs 102, and the contact points between the transverse plate bodies 508 and the plurality of rib plates 512 and the reinforcing ribs 102 are fixed by welding.
[0040] Among them, as Figure 1 shown, a mounting seat 103 is fixed on the outer side of the material box 1, and the rear hinge seat 507 is fixed on the mounting seat 103.
[0041] The working principle of the present utility model is as follows: After transferring the metal into the material box 1, the metal material is pressed in the material box 1 by the top pressing plate mechanism 3. Subsequently, the metal material is pressed into blocks in sequence by the rear pushing plate mechanism 2 and the side pushing plate mechanism 4. And the material block is located in the discharge port 101 and blocked by the material blocking plate 504. The material blocking plate 504 is controlled by the push-pull oil cylinder 503 to move forward along the upper sliding seat 501 and the lower sliding seat 502, so as to expose the discharge port 101. And the side pushing plate mechanism 4 is driven again to move the material block out of the material box 1 through the discharge port 101.
[0042] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0043] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A metal baler for easy unloading, comprising a material box (1), a rear push plate mechanism (2) being provided at the rear side of the material box (1), a top pressure plate mechanism (3) being provided at the top of the rear side of the material box (1), and a side push plate mechanism (4) being provided at one side of the front side of the material box (1), characterized in that: It also includes a material blocking mechanism (5); The blocking mechanism (5) is arranged on the other side of the front side of the material box (1), and a discharge port (101) is arranged on the front side of the material box (1) and on a side close to the blocking mechanism (5); The side push plate mechanism (4) is provided with a side push seat (401), and the side push seat (401) is opposite to the discharge port (101) and has clearance fit; The material blocking mechanism (5) comprises an upper slide seat (501), a lower slide seat (502), a push-pull oil cylinder (503) and a material blocking plate (504); The upper slide seat (501) and the lower slide seat (502) are both fixed on the outside of the material box (1), and the upper slide seat (501) and the lower slide seat (502) are respectively located above and below the discharge port (101), and the blocking plate (504) is slidably arranged between the upper slide seat (501) and the lower slide seat (502), and the inner side of the blocking plate (504) is in contact with the outer end surface of the discharge port (101); The push-pull oil cylinder (503) is horizontally arranged on the outside of the material box (1); the output end of the push-pull oil cylinder (503) is rotatably connected to a push rod (506) via a front hinge seat (505); the end of the push rod (506) is fixedly connected to a material blocking plate (504) via a flange; and the cylinder shell end of the push-pull oil cylinder (503) is rotatably connected to the outside of the material box (1) via a rear hinge seat (507); The shaft bodies on the front hinge seat (505) and the rear hinge seat (507) are both vertical shaft structures.
2. The easy-to-discharge metal baler according to claim 1, characterized in that: The upper slide seat (501) and the lower slide seat (502) both include a transverse plate body (508), and the transverse plate body (508) is provided with an outer convex edge (509) away from the discharge port (101).
3. The easy-to-discharge metal baler according to claim 2, characterized in that: The blocking plate (504) includes an outer plate (510) and an inner plate (511) which are integrally connected. The inner plate (511) is slidably arranged in the outer convex edges (509) of the upper slide seat (501) and the lower slide seat (502). The upper surface and the lower surface of the outer plate (510) slide along the transverse plate body (508) of the upper slide seat (501) and the lower slide seat (502), respectively.
4. The easy-to-discharge metal baler according to claim 2, characterized in that: The outer sides of the transverse plates (508) of the upper slide seat (501) and the lower slide seat (502) are both provided with vertical edges (513), and a plurality of ribs (512) are provided between the transverse plates (508), the vertical edges (513) and the outer side of the material box (1).
5. The easy-to-discharge metal baler according to claim 4, characterized in that: The material box (1) is provided with grid-like reinforcing ribs (102) on the peripheral side surface, and the contact points between the transverse plate body (508) and the plurality of rib plates (512) and the reinforcing ribs (102) are fixed by welding.
6. The easy-to-discharge metal baler according to claim 1, characterized in that: A mounting seat (103) is fixed on the outside of the material box (1), and the rear hinge seat (507) is fixed on the mounting seat (103).