Bucket accessory mounting device

Abstract

The utility model discloses a barrel box accessory installation device which comprises a conveying mechanism used for bearing a barrel box to move, the barrel box is conveyed on the conveying mechanism in a flat-lying shape, a machining station is arranged at the stopping point of the conveying mechanism, and the machining station comprises a detection station used for detecting the box bottom, the box opening and the four side faces of the barrel box; the gluing station is used for gluing the inner bottom wall of the barrel box which is detected to be qualified; the mounting station is used for putting the accessories into the barrel box until the accessories are adhered to the inner bottom wall of the barrel box; according to the utility model, the barrel box accessories are automatically mounted through the mounting station, so that the labor intensity is reduced, and the mounting station is simple in structure, small in occupied space and convenient for later maintenance; and in combination with a barrel body detection station, flaws can be eliminated in advance, and the yield is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of barrel box accessory assembly, in particular to an installation device for barrel box accessories. Background Art

[0002] At present, in order to ensure the stability of the wine bottles inside during transportation, buffer and shock-absorbing accessories are generally provided at the inner bottom of the barrel box. However, in the prior art, the operation of installing the accessories into the barrel body mostly adopts manual installation, or there are also some devices that can achieve the installation of accessories, but their structures are complex, with disadvantages such as large occupied space and difficult maintenance. Content of the Utility Model

[0003] The main purpose of the utility model is to provide an installation device for barrel box accessories, aiming to solve the existing technical problems.

[0004] To achieve the above purpose, the utility model provides an installation device for barrel box accessories, including a conveying mechanism for carrying the barrel box to move. The barrel box is conveyed in a lying state on the conveying mechanism, and a processing station is provided at the stopping point of the conveying mechanism. The processing station includes,

[0005] A detection station for detecting the bottom, mouth and four side surfaces of the barrel box;

[0006] An adhesive application station for applying glue to the inner bottom wall of the barrel box that passes the detection;

[0007] An installation station for putting the accessories into the barrel box until they adhere to the inner bottom wall of the barrel box.

[0008] Further, the installation station includes,

[0009] A conveying line arranged along a first direction for conveying the accessories;

[0010] A transfer table provided at the end of the conveying line and extending along a second direction for receiving the accessories transferred along the first direction on the conveying line;

[0011] A first pushing mechanism arranged along the second direction for pushing and transferring the accessories transferred to the transfer table along the second direction; and,

[0012] A second pushing mechanism arranged opposite to the transfer table along the first direction for pushing the accessories on the transfer table into the barrel box after glue application.

[0013] Further, the installation station includes,

[0014] A conveying line arranged along a first direction for conveying the accessories;

[0015] The transfer table is arranged side by side with the conveyor line and is located in the pushing direction of the first pushing mechanism, and is used to receive the accessories transferred along the second direction on the conveyor line;

[0016] The first pushing mechanism is arranged along the second direction and is used to push and transfer the accessories on the conveyor line to the transfer table; and,

[0017] The second pushing mechanism is arranged facing the transfer table along the first direction and is used to push the accessories on the transfer table into the glued bucket box.

[0018] Furthermore, the installation station further includes a limiting structure, which is arranged at the end positions of the movement of the accessories along the first direction and the second direction, and is used to limit the positions of the accessories.

[0019] Furthermore, the detection station includes,

[0020] The first detection position is used to detect the first side of the incoming bucket box;

[0021] The second detection position is used to detect the second side, the box mouth and the box bottom of the bucket box;

[0022] The third detection position is provided with a lifting mechanism, which is used to pick up the bucket box on the conveyor mechanism and detect the remaining two sides.

[0023] Furthermore, the processing station further includes a box pressing station, which is provided with an upper pressing plate that can move up and down, and is used to fix the bucket box on the conveyor mechanism.

[0024] Furthermore, the processing station further includes a shaping station, which is arranged between the detection station and the gluing station, and is used to shape the appearance of the bucket box.

[0025] Furthermore, the shaping station includes,

[0026] The first shaping position is provided with a first scraping plate that moves along a direction perpendicular to the conveyor mechanism, and is used to perform the first shaping on the box bottom and the box mouth of the bucket box from top to bottom;

[0027] The second shaping position is provided with two side pressing plates that are arranged on both sides of the conveyor mechanism and move towards the bucket box in opposite directions, and are used to squeeze the box bottom and the box mouth of the bucket box from both sides for the second shaping.

[0028] Furthermore, the shaping station further includes a third shaping position, which is provided with second scraping plates fixedly arranged on both sides of the conveyor mechanism, and the second scraping plates are inclined towards the incoming direction of the bucket box, and are used to perform the third shaping on the box bottom and the box mouth of the passing bucket box.

[0029] Furthermore, the processing station further includes a blanking station, which is arranged between the detection station and the gluing station, and is used to transfer and discharge the unqualified bucket boxes.

[0030] The beneficial effects of the present utility model are embodied in:

[0031] In the present utility model, the bucket box fittings are automatically installed through the installation station, reducing the labor intensity. Moreover, the structure of the installation station is simple, occupies less space and is convenient for later maintenance; combined with the bucket body detection station, defects can be excluded in advance, improving the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 is a front view schematic diagram of the structure of the bucket box fitting installation device of the present utility model;

[0033] Figure 2 is a top view schematic diagram of the structure of the bucket box fitting installation device of the present utility model;

[0034] Figure 3 is a schematic diagram of the first implementation manner of the installation station of the present utility model;

[0035] Figure 4 is a schematic diagram of the second implementation manner of the installation station of the present utility model.

[0036] Description of the reference numerals:

[0037] A, bucket box; B, fitting;

[0038] 1, detection station; 11, first detection position; 12, second detection position; 13, third detection position; 131, lifting mechanism; 2, gluing station; 3, installation station; 31, conveyor line; 32, first pushing mechanism; 33, transfer table; 34, second pushing mechanism; 35, limiting structure; 4, pressing box station; 41, upper pressing plate; 5, shaping station; 51, first shaping position; 511, first scraping plate; 52, second shaping position; 521, side pressing plate; 53, third shaping position; 531, second scraping plate; 6, blanking station. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0039] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Without conflict, the embodiments and features in the present application can be combined with each other. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0040] Please refer to Figure 1 and 2, the present utility model provides a barrel box fitting installation device, which includes a conveying mechanism for carrying the movement of barrel box A. Barrel box A is conveyed in a lying state on the conveying mechanism. At the stopping point of the conveying mechanism, there is a processing station, which includes,

[0041] Detection station 1, used to detect the bottom, mouth and four sides of barrel box A;

[0042] Gluing station 2, used to apply glue to the inner bottom wall of the qualified barrel box A;

[0043] Installation station 3, used to put fitting B into barrel box A until it adheres to the inner bottom wall of barrel box A.

[0044] In the present utility model, after barrel box A is loaded onto the conveying mechanism, it is first conveyed to detection station 1. After the appearance of barrel box A is detected, the qualified barrel box A is conveyed to gluing station 2 for gluing. Then, the glued barrel box A is conveyed to installation station 3, and fitting B is put onto the inner bottom wall of barrel box A to complete the installation operation of the fitting.

[0045] The present utility model realizes the automatic installation of barrel box fittings, reduces the labor intensity, and the structure of installation station 3 is simple, occupies less space, and is convenient for later maintenance; combined with detection station 1, defects can be excluded in advance and the qualified rate can be improved.

[0046] It should be noted that, Figure 1 is a schematic view of the entire device looking down from above the conveying mechanism; Figure 2 is a schematic view of the entire device looking straight from the mouth direction of the barrel box on the conveying mechanism.

[0047] In an embodiment, please refer to Figure 3 , installation station 3 includes a conveying line 31, arranged along the first direction, used to convey fitting B; a transfer table 33, arranged at the end of conveying line 31 and extending along the second direction, used to receive fitting B transferred along the first direction on conveying line 31; a first pushing mechanism 32, arranged along the second direction, used to push and transfer fitting B on transfer table 33 along the second direction; and a second pushing mechanism 34, arranged facing transfer table 33 along the first direction, used to push fitting B on transfer table 33 into the glued barrel box A.

[0048] Specifically, fitting B is loaded through conveying line 31. When fitting B is conveyed to the end of conveying line 31, it directly falls on transfer table 33. Then, through the first pushing mechanism 32, fitting B is pushed and transferred on transfer table 33 to the front end of the second pushing mechanism 34. Then, through the second pushing mechanism 34, fitting B is pushed to the bottom of the glued barrel box A waiting on the conveying mechanism to complete the assembly operation of fitting B.

[0049] Specifically, the first pushing mechanism 32 and the second pushing mechanism 34 can be implemented by devices with a linear driving effect such as air cylinders.

[0050] In one embodiment, the present application also provides another implementation of the installation station 3. Please refer to Figure 4 , the installation station 3 includes a conveyor line 31 arranged along a first direction for conveying the fitting B; a transfer table 33 arranged side by side with the conveyor line 31 and located in the pushing direction of the first pushing mechanism 32 for receiving the fitting B transferred along a second direction from the conveyor line 31; a first pushing mechanism 32 arranged along the second direction for pushing and transferring the fitting B on the conveyor line 31 to the transfer table 33; and a second pushing mechanism 34 arranged facing the transfer table 33 along the first direction for pushing the fitting B on the transfer table 33 into the bucket box A after gluing.

[0051] Specifically, the fitting B is fed through the conveyor line 31. When the fitting B is conveyed to the end of the conveyor line 31, the first pushing mechanism 32 directly pushes the fitting B from the conveyor line 31 along the second direction to the transfer table 33. At this time, the fitting B is already at the front end of the second pushing mechanism 34. Subsequently, the second pushing mechanism 34 pushes the fitting B to the bottom of the box in the bucket box A that is waiting on the conveying mechanism and has been glued, completing the assembly operation of the fitting B.

[0052] In one embodiment, the installation station 3 further includes a limiting structure 35 provided at the end positions of the fitting B moving along the first direction and the second direction for limiting the position of the fitting B. Specifically, the limiting structure 35 can adopt an L-shaped baffle to respectively limit two adjacent sides of the fitting B, so that the fitting B maintains the accuracy of its position when moving and transferring in the first direction and the second direction, improving the accuracy of subsequent loading into the bucket box A.

[0053] In one embodiment, the inspection station 1 includes

[0054] a first inspection position 11 for inspecting the first side of the incoming bucket box A;

[0055] a second inspection position 12 for inspecting the second side, the box opening and the box bottom of the bucket box A;

[0056] a third inspection position 13 provided with a lifting mechanism 131 for picking up the bucket box A on the conveying mechanism and inspecting the remaining two sides.

[0057] Specifically, since the bucket box A has six sides, through the combination of the first inspection position 11, the second inspection position 12 and the third inspection position 13, the six sides of the bucket box A are sequentially inspected for defects. At the same time, by adapting to the conveying mechanism in the form of divided workstations, the layout is more reasonable and the conveying efficiency is higher.

[0058] Specifically, the first detection position 11, the second detection position 12, and the third detection position 13 can all be realized by a visual recognition device. For example, an industrial camera, etc., that is, image acquisition and analysis are performed on each surface of the bucket box A to detect the defect degree of the bucket box A.

[0059] Specifically, the lifting mechanism 131 can lift the bucket box A by means of clamping or adsorption.

[0060] In one embodiment, the processing station further includes a box pressing station 4, which is provided with an upper pressing plate 41 that can move downward, for firmly fixing the bucket box A on the conveying mechanism.

[0061] Specifically, since the conveying mechanism is provided with a limiting block for limiting the bucket box A, when the bucket box A is transferred to the conveying mechanism, there may be a problem that the bucket box A is not in close contact with the conveying mechanism, which may lead to deviations in the subsequent assembly of the accessory B. By setting the upper pressing plate 41, after the bucket box A is loaded onto the conveying mechanism, the upper pressing plate 41 is driven to move and press on the bucket box A, so that the bucket box A is in close contact with the conveying mechanism, correcting the position of the bucket box A and ensuring the accuracy of subsequent assembly.

[0062] In one embodiment, the processing station further includes a shaping station 5, which is arranged between the detection station 1 and the gluing station 2, for shaping the appearance of the bucket box A.

[0063] Specifically, since the bucket box A may have slight deformation during the processing at the previous stations, and there may be residual glue at the bucket mouth and the bucket bottom parts, by setting the shaping station 5 to shape the bucket box A, the shape of the bucket box A is ensured to be regular, improving the quality of subsequent detection and the installation of the accessory B.

[0064] In one embodiment, the shaping station 5 includes,

[0065] The first shaping position 51 is provided with a first scraping plate 511 that moves along a direction perpendicular to the conveying mechanism, for performing the first shaping on the bottom and the mouth of the bucket box A from top to bottom;

[0066] The second shaping position 52 is provided with two side pressing plates 521 that are arranged on both sides of the conveying mechanism and move towards each other towards the bucket box A, for squeezing the bottom and the mouth of the bucket box A from both sides for the second shaping.

[0067] Specifically, when the bucket box A is conveyed by the conveying mechanism through the first shaping position 51, the first scraping plate 511 is driven to move downward to scrape off the residual glue at the bottom and the mouth of the bucket box A. When the bucket box A passes through the second shaping position 52, the two side pressing plates 521 are driven to move towards the bottom and the mouth of the bucket box A until they come into contact, for shaping the bucket box A and ensuring the subsequent assembly accuracy.

[0068] Specifically, both the first squeegee 511 and the side pressing plate 521 can be controlled by a cylinder or other devices capable of providing linear driving force.

[0069] In an embodiment, the shaping station 5 further includes a third shaping position 53, which is provided with second squeegees 531 fixedly arranged on both sides of the conveying mechanism. The second squeegees 531 are inclined towards the incoming material direction of the barrel box A and are used for performing a third shaping on the bottom and the mouth of the barrel box A passing through.

[0070] Specifically, when the barrel box A is conveyed by the conveying mechanism through the third shaping position 53, the bottom and the mouth of the barrel box A will contact the second squeegees 531. The inclined second squeegees 531 can cooperate with the first squeegee 511 to form a combined function, performing shaping on the bottom and the mouth of the barrel box A from top to bottom at other angles, and finally realizing high-quality shaping operation.

[0071] The barrel box A is conveyed by the conveying mechanism and passes through the first shaping position 51, the second shaping position 52 and the third shaping position 53 in sequence to realize the shaping of the barrel box A, improving the subsequent detection and assembly accuracy of the barrel box A.

[0072] In an embodiment, the processing station further includes a blanking station 6, which is arranged between the detection station 1 and the gluing station 2 and is used for transferring and blanking the unqualified barrel boxes A.

[0073] Specifically, after the barrel box A is detected by the detection station 1, the barrel boxes A with defects that are not suitable for the subsequent assembly of the accessory B are transferred out through the blanking station 6, ensuring that the barrel boxes A conveyed to the installation station 3 are all qualified products, not only improving the installation efficiency, but also facilitating the unified recycling and treatment of the unqualified barrel boxes A.

[0074] It should be noted that if there are directional indications such as up, down, left, right, front, back... in the embodiments of the present utility model, the directional indications are only used to explain the relative position relationship and movement conditions between components in a specific posture as shown in the drawings. If the specific posture changes, the directional indications will also change accordingly.

[0075] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, such descriptions of "first", "second", etc. are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and / or" appearing throughout the text includes three parallel scenarios. Taking "A and / or B" as an example, it includes Scenario A, or Scenario B, or the scenario where both A and B are satisfied simultaneously. In addition, "a plurality of" means two or more. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, such a combination of technical solutions should be considered non-existent.

[0076] The foregoing is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A barrel box accessory installation device, comprising a conveying mechanism for carrying a barrel box (A) to move, wherein the barrel box (A) is conveyed in a flat state on the conveying mechanism, and a processing station is provided at a stop point of the conveying mechanism, characterized in that: The processing stations include: An inspection station (1) is used to inspect the bottom, the opening and four sides of the barrel box (A); The gluing station (2) is used to glue the inner bottom wall of the barrel box (A) that has passed the inspection; The installation station (3) is used to place the accessory (B) into the barrel box (A) until it adheres to the inner bottom wall of the barrel box (A).

2. The barrel box accessory installation device according to claim 1, characterized in that: The installation station (3) comprises: A conveying line (31) is arranged along a first direction and is used to convey the accessories (B); A transfer table (33) is disposed at the end of the conveyor line (31) and extends along the second direction, and is used to receive the accessories (B) transferred from the conveyor line (31) along the first direction; A first pushing mechanism (32) is arranged along the second direction and is used to push the accessory (B) transferred to the transfer table (33) along the second direction; and The second pushing mechanism (34) is arranged along the first direction facing the transfer table (33) and is used to push the accessories (B) on the transfer table (33) into the barrel box (A) after gluing.

3. The barrel box accessory installation device according to claim 1, characterized in that: The installation station (3) comprises: A conveying line (31) is arranged along a first direction and is used to convey the accessories (B); The transfer table (33) is arranged side by side with the conveyor line (31) and is located in the pushing direction of the first pushing mechanism (32), and is used to receive the accessories (B) transferred from the conveyor line (31) along the second direction; A first pushing mechanism (32) is arranged along the second direction and is used to push and transfer the accessories (B) on the conveyor line (31) to the transfer table (33); and The second pushing mechanism (34) is arranged along the first direction facing the transfer table (33) and is used to push the accessories (B) on the transfer table (33) into the barrel box (A) after gluing.

4. The barrel box accessory installation device according to claim 2 or 3, characterized in that: The installation station (3) also includes a limiting structure (35), which is arranged at the end position of the accessory (B) moving along the first direction and the second direction, and is used to limit the position of the accessory (B).

5. The barrel box accessory installation device according to claim 1, characterized in that: The detection station (1) comprises: A first detection position (11) is used to detect a first side surface of an incoming barrel box (A); The second detection position (12) is used to detect the second side surface, the box opening and the box bottom of the barrel box (A); The third inspection position (13) is provided with a lifting mechanism (131) for picking up the barrel box (A) from the conveying mechanism and inspecting the remaining two side surfaces.

6. The barrel box accessory installation device according to claim 1, characterized in that: The processing station also includes a box pressing station (4), which is provided with an upper pressing plate (41) that can move from top to bottom and is used to stabilize the barrel box (A) on the conveying mechanism.

7. The barrel box accessory installation device according to claim 1, characterized in that: The processing station also includes a shaping station (5), which is arranged between the inspection station (1) and the gluing station (2) and is used to shape the appearance of the barrel box (A).

8. The barrel box accessory installation device according to claim 7, characterized in that: The shaping station (5) comprises: The first shaping position (51) is provided with a first scraper (511) movable in a direction perpendicular to the conveying mechanism and used for shaping the bottom and the mouth of the barrel box (A) for the first time from top to bottom; The second shaping position (52) is provided with two side pressure plates (521) located on both sides of the conveying mechanism and arranged to move towards the barrel box (A) and are used to squeeze the bottom and the box mouth of the barrel box (A) from both sides for a second shaping.

9. The barrel box accessory installation device according to claim 8, characterized in that: The shaping station (5) also includes a third shaping station (53), which is provided with a second scraper (531) fixedly arranged on both sides of the conveying mechanism, and the second scraper (531) is inclined toward the incoming direction of the barrel box (A) and is used to perform a third shaping on the box bottom and box mouth passing through the barrel box (A).

10. The barrel box accessory installation device according to claim 1, characterized in that: The processing station also includes a material unloading station (6), which is arranged between the inspection station (1) and the gluing station (2) and is used to transfer and unload the barrel boxes (A) that fail the inspection.

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