Material arranging equipment
By designing a monolithic equipment including a material lifting mechanism and a material discharge mechanism, the problems of low manual assembly efficiency and difficulty in automated monolithic materials in traditional equipment are solved, and efficient monolithic materials and regular arrangement without manual operation are achieved.
Patent Information
- Application Number
- CN202422113564.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-29
AI Technical Summary
Traditional automotive headrest skeleton production equipment requires manual assembly of metal rod materials on the fixture, resulting in inefficiency and personal safety risks. Automatic loading requires the incoming material to be wholeed, but existing equipment is difficult to achieve automated and efficient whole materials.
A monolithic equipment is designed, including a platform, a material lifting mechanism and a material discharge mechanism. The material lifting mechanism drives the moving plate up and down through the lifting cylinder to transport the rod material to the top surface of the platform. The material discharge mechanism drives the mobile platform to move up and down by driving the cylinder to make the rod material gradually separate and arranges it regularly on the platform.
The whole material process without manual operation is realized, the whole material efficiency is improved, the rod material is arranged in a regular manner, and it is convenient for the robot to load automatically.
Smart Images

Figure CN222934670U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of headrest skeleton production equipment, and specifically relates to a blanking equipment. Background Art
[0002] As an important part of the headrest, the raw material mainly used for the automobile headrest skeleton is a metal rod material. The surface of the rod material generally needs to be electroplated. In the traditional process, manual labor is required to assemble the rod material onto the fixture and then perform subsequent processing. With the improvement of the process requirements for efficiency and personal safety, a manipulator is gradually used to replace manual operation of the fixture to pick up the rod material. Since the manipulator is used for automatic feeding, it is necessary to blank the incoming material to arrange the rod materials regularly so as to realize automatic feeding. Content of the Utility Model
[0003] To solve the above technical problems, the utility model provides a blanking equipment.
[0004] The technical solution of the utility model is as follows: A blanking equipment includes a platform, a material lifting mechanism and a material discharging mechanism. A material lifting mechanism is arranged on one side of the platform, a material discharging mechanism is arranged on the top of the platform, a sloping plate is arranged on the top of the material lifting mechanism, and the bottom end of the sloping plate is close to the material discharging mechanism. The material discharging mechanism includes a fixed table and a moving table. The fixed table is fixedly connected with the platform, a moving table is slidably connected below the fixed table, a driving cylinder is arranged in the platform, and the telescopic end of the driving cylinder is fixedly connected with the bottom surface of the moving table.
[0005] Further, the material lifting mechanism includes a support plate, a fixing plate, a lifting cylinder and a moving plate. Support plates are arranged on both sides of the material lifting mechanism, the support plates are fixedly connected with the ground, fixing plates are fixedly connected to the opposite inner side surfaces of the support plates, and a moving plate is slidably connected between the fixing plate and the support plate. The fixed end of the lifting cylinder is fixedly connected with the fixing plate, and the telescopic end is fixedly connected with the moving plate.
[0006] Further, steps are arranged on the tops of both the fixing plate and the moving plate, the steps are acute angles, and the rod material contacts with the steps.
[0007] Further, cushion blocks detachably connected to the steps by screws are arranged on the contact surfaces between the rod material and the steps.
[0008] Further, connecting rods are arranged on both the upper part and the lower part of the fixing plate, both ends of the connecting rods pass through the fixing plate and the moving plate, and are fixedly connected with the support plate.
[0009] Further, long holes through which the connecting rods pass are arranged on the moving plate, and the long holes are arranged along the vertical direction.
[0010] Further, the bottom ends of the fixed plates on both sides are connected by a cross plate, and the fixed end of the lifting cylinder is fixedly connected to the cross plate. The bottom ends of the moving plates on both sides are connected by a connecting plate, and the telescopic end of the lifting cylinder is fixedly connected to the connecting plate.
[0011] Further, threaded holes are provided on both sides of the fixed table, and first convex platforms with uniformly spaced intervals are provided in the length direction. An opening is formed between the first convex platforms, the top surface of the first convex platform is an inclined surface, and a fixing groove is provided at one end of the fixed table away from the inclined plate.
[0012] Further, second convex platforms matching the openings are provided on both sides of the moving table, and the top surface of the second convex platform is an inclined surface. Guide bars are provided on the side surfaces of the second convex platforms, guide grooves matching the guide bars are provided on the fixed table, and a material guiding table is provided at one end of the moving table close to the inclined plate.
[0013] Compared with the prior art, the advantages of the present utility model are as follows: The material lifting mechanism transports the rod material from a low place to the top surface of the platform. Under the guidance of the inclined plate, the rod material enters the discharging mechanism. The driving cylinder drives the moving table to move up and down relative to the fixed table, so that the rod materials are gradually separated and arranged regularly on the platform. The whole process does not require manual operation, improving the efficiency of material sorting. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0015] Figure 1 It is a schematic diagram of the whole of the present utility model;
[0016] Figure 2 It is a schematic cross-sectional view of the material lifting mechanism of the present utility model;
[0017] Figure 3 It is a schematic diagram of the discharging mechanism of the present utility model;
[0018] Figure 4 For Figure 3 The schematic diagram at position A in
[0019] Wherein: 1. Platform; 2. Material lifting mechanism; 3. Discharging mechanism; 4. Rod material; 21. Support plate; 22. Fixed plate; 23. Moving plate; 24. Lifting cylinder; 25. Spacer block; 211. Inclined plate; 221. Cross plate; 222. Connecting rod; 231. Connecting plate; 232. Long hole; 31. Fixed table; 32. Moving table; 311. Threaded hole; 312. First convex platform; 313. Opening; 314. Fixing groove; 321. Second convex platform; 322. Guide bar; 323. Material guiding table. Detailed implementation mode
[0020] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope protected by the present utility model.
[0021] The following will describe the specific implementation mode of the present utility model with reference to the drawings:
[0022] As Figures 1 to 4 shown, a blanking device includes a platform 1, a blank lifting mechanism 2 and a discharging mechanism 3. A blank lifting mechanism 2 is provided on one side of the platform 1, a discharging mechanism 3 is provided on the top of the platform 1, a sloping plate 211 is provided on the top of the blank lifting mechanism 2, and the bottom end of the sloping plate 211 is close to the discharging mechanism 3. The rod material 4 rises from the bottom of the platform 1 to the top under the action of the blank lifting mechanism 2 and enters the discharging mechanism 3 under the guidance of the sloping plate 211. The rod material 4 is separated into individual pieces under the action of the discharging mechanism 3 and neatly arranged on the top surface of the platform 1.
[0023] The blank lifting mechanism 2 includes a support plate 21, a fixing plate 22, a lifting cylinder 24 and a moving plate 23. Support plates 21 are provided on both sides of the blank lifting mechanism 2, the support plates 21 are fixedly connected to the ground, fixedly connected fixing plates 22 are provided on the opposite inner sides of the support plates 21, and a slidably connected moving plate 23 is provided between the fixing plates 22 and the support plates 21. Connecting rods 222 are provided on the upper and lower parts of the fixing plate 22, both ends of the connecting rods 222 pass through the fixing plate 22 and the moving plate 23, and are fixedly connected to the support plate 21. The moving plate 23 is provided with long holes 232 for the connecting rods 222 to pass through, and the long holes 232 are arranged along the vertical direction. The moving plate 23 can slide up and down in cooperation with the connecting rods 222 and the long holes 232. The bottom ends of the fixing plates 22 on both sides are connected by a cross plate 221, and the fixed end of the lifting cylinder 24 is fixedly connected to the cross plate 221. The bottom ends of the moving plates 23 on both sides are connected by a connecting plate 231, and the telescopic end of the lifting cylinder 24 is fixedly connected to the connecting plate 231. The lifting cylinder 24 drives the moving plate 23 to move up and down relative to the fixing plate 22.
[0024] Steps are provided on the tops of both the fixed plate 22 and the moving plate 23. The steps are acute angles, and the rod material 4 contacts the steps. When the moving plate 23 moves upward relative to the fixed plate 22 to the highest point, the rod material 4 is pushed onto the upper-level step of the fixed plate 22; when the moving plate 23 moves downward relative to the fixed plate 22 to the lowest point, the rod material 4 on the lower-level step of the fixed plate 22 is transferred to the step of the moving plate 23. The moving plate 23 transfers the rod material 4 from the lower part to the higher part of the platform 1 through the above repeated movements. The acute-angle steps can prevent the rod material 4 from falling off the steps during the movement. Cushion blocks 25 detachably connected to the steps by screws are provided on the contact surfaces between the rod material 4 and the steps. The cushion blocks 25 are generally made of nylon with a relatively soft material, which can prevent excessive scratches on the rod material 4 due to rubbing during the movement. The detachable cushion blocks 25 are convenient for timely replacement.
[0025] The discharging mechanism 3 includes a fixed table 31 and a moving table 32. Threaded holes 311 are provided on both sides of the fixed table 31. Fasteners are provided on both sides of the platform 1 corresponding to the threaded holes 311. The fixed table 31 is fixed on the platform 1 through the cooperation of the fasteners and the threaded holes 311. Uniformly spaced first convex platforms 312 are provided in the length direction of the fixed table 31. An opening 313 is formed between the first convex platforms 312. The top surface of the first convex platform 312 is an inclined surface. The inclined first convex platform 312 facilitates the transfer of the rod material 4 on the fixed table 31. A fixed groove 314 is provided at one end of the fixed table 31 away from the inclined plate 211. After the rod material 4 is transferred to the fixed groove 314, the platform 1 is already evenly covered with the rod material 4. At this time, wait for the manipulator to operate the fixture to transfer the rod material 4.
[0026] Second convex platforms 321 matching the opening 313 are provided on both sides of the moving table 32. The top surface of the second convex platform 321 is an inclined surface. Guide bars 322 are provided on the sides of the second convex platform 321. Guide grooves matching the guide bars 322 are provided on the fixed table 31. A driving cylinder is provided inside the platform 1. The telescopic end of the driving cylinder is fixedly connected to the bottom surface of the moving table 32. The driving cylinder drives the movement of the moving table 32. The second convex platform 321 moves up and down relative to the fixed table 31 under the action of the guide bars 322 and the guide grooves. The second convex platform 321 pushes out the rod material 4 and makes the rod material 4 slide onto the first convex platform 312. A material guide table 323 is provided at one end of the moving table 32 close to the inclined plate 211. The higher end of the material guide table 323 is lower than the bottom end of the inclined plate 211, and the lower end is close to one side of the fixed table 31. The rod material 4 rolls along the inclined plate 211 and enters the discharging mechanism 3 under the guidance of the material guide table 323.
[0027] The working principle of the specific embodiment of the utility model is as follows: The rod stock 4 is transported to the bottom of the material lifting mechanism 2, and the lifting cylinder 24 drives the moving plate 23 to move up and down relative to the fixed plate 22. During the up and down movement of the moving plate 23, the rod stock 4 is pushed step by step to the step on the top of the fixed plate 22 through the steps on the top. The rod stock 4 rolls along the slope to the discharging mechanism 3, and the driving cylinder drives the moving table 32 to move up and down relative to the fixed table 31. The moving table 32 pushes out the rod stock 4, and the rod stock 4 rolls forward along the inclined surface to the fixed table 31. Under the action of the discharging mechanism 3, the rod stocks 4 are separated one by one and arranged regularly on the top surface of the platform 1.
[0028] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "up", "down", "left", "right", "front", "rear" and similar expressions used in this article are only for the purpose of illustration.
[0029] The above are only the preferred embodiments of the present invention, and do not impose any formal restrictions on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments by using the disclosed technical content within the scope of the technical solution of the present invention. However, as long as it does not depart from the content of the technical solution of the present invention, any brief modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A material-forming device, characterized in that: The invention comprises a platform (1), a material lifting mechanism (2) and a material discharging mechanism (3); the material lifting mechanism (2) is arranged on one side of the platform (1); the material discharging mechanism (3) is arranged on the top of the platform (1); an inclined plate (211) is arranged on the top of the material lifting mechanism (2); the bottom end of the inclined plate (211) is close to the material discharging mechanism (3); the material discharging mechanism (3) comprises a fixed platform (31) and a movable platform (32); the fixed platform (31) is fixedly connected to the platform (1); the movable platform (32) is slidably connected to the bottom of the fixed platform (31); a driving cylinder is arranged inside the platform (1); the telescopic end of the driving cylinder is fixedly connected to the bottom surface of the movable platform (32).
2. The material-forming equipment according to claim 1, characterized in that: The material lifting mechanism (2) comprises a support plate (21), a fixed plate (22), a lifting cylinder (24) and a movable plate (23); the support plates (21) are provided on both sides of the material lifting mechanism (2), the support plates (21) are fixedly connected to the ground, the opposite inner sides of the support plates (21) are provided with fixedly connected fixed plates (22), and the movable plate (23) is slidably connected between the fixed plate (22) and the support plate (21); the fixed end of the lifting cylinder (24) is fixedly connected to the fixed plate (22), and the telescopic end is fixedly connected to the movable plate (23).
3. The material-forming equipment according to claim 2, characterized in that: The tops of the fixed plate (22) and the movable plate (23) are both provided with steps, the steps are acute-angled, and the rod material (4) is in contact with the steps.
4. The material-forming equipment according to claim 3, characterized in that: The contact surfaces of the rod material (4) and the step are both provided with cushion blocks (25) which are detachably connected to the step via screws.
5. The material-forming equipment according to claim 2, characterized in that: The upper part and the lower part of the fixed plate (22) are both provided with connecting rods (222), and both ends of the connecting rods (222) pass through the fixed plate (22) and the movable plate (23), and are fixedly connected to the support plate (21).
6. The material-forming equipment according to claim 5, characterized in that: The movable plate (23) is provided with long holes (232) for the connecting rods (222) to pass through, and the long holes (232) are arranged along the vertical direction.
7. The material-forming equipment according to claim 2, characterized in that: The bottom ends of the fixed plates (22) on both sides are connected via a transverse plate (221), and the fixed end of the lifting cylinder (24) is fixedly connected to the transverse plate (221); the bottom ends of the movable plates (23) on both sides are connected via a connecting plate (231), and the telescopic end of the lifting cylinder (24) is fixedly connected to the connecting plate (231).
8. The material-forming equipment according to claim 1, characterized in that: The fixing platform (31) is provided with threaded holes (311) on both sides and first bosses (312) evenly spaced in the length direction, an opening (313) is formed between the first bosses (312), the top surface of the first bosses (312) is an inclined surface, and a fixing groove (314) is provided at one end of the fixing platform (31) away from the inclined plate (211).
9. The material-forming equipment according to claim 8, characterized in that: Second bosses (321) matching the openings (313) are provided on both sides of the movable platform (32), and the top surface of the second bosses (321) is an inclined surface; guide bars (322) are provided on the sides of the second bosses (321), and guide grooves matching the guide bars (322) are provided on the fixed platform (31), and a material guide platform (323) is provided at one end of the movable platform (32) close to the inclined plate (211).