Light and energy-saving hosiery machine waste yarn suction device
By designing a lightweight and energy-saving sock machine waste yarn suction device, and using an alternately connected cotton silo and shaft control system, the equipment accumulation and damage caused by untimely cleaning of excess yarn in the prior art is solved, and the effect of compact structure, rapid switching and extended yarn extraction interval is achieved.
Patent Information
- Application Number
- CN202421461060.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-25
AI Technical Summary
If the excess yarn generated by the existing sock machine during the weaving process is not cleaned in time, it will cause equipment accumulation and damage. The existing cleaning device has poor structure, large space, and short yarn extraction intervals.
A lightweight and energy-saving sock machine waste yarn suction device is designed, including a box and a fan. Two parallel-arranged cotton silos (main cotton silos and sub cotton silos) are alternately connected to the air intake ports, and the opening and closing of the cotton silos is controlled through the rotating shaft to achieve rapid switching and extended yarn extraction interval.
It achieves the effect of compact structure, small space and flexible closing, and can quickly switch the working state of the two cotton bins, extend the yarn extraction interval, facilitates the cleaning operation of the cotton bin, and avoids equipment damage.
Smart Images

Figure CN222935636U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a waste yarn suction device for a portable and energy-saving sock knitting machine, belonging to the technical field of air filtration equipment. Background Technique
[0002] When textile equipment is working, for example, during the sock knitting process of a sock knitting machine, according to the knitting method of sock technology, redundant yarns will be generated during the knitting process, and redundant yarns will also be generated when replacing the yarns. If these redundant yarns are not cleaned up in time, they will accumulate on the sock knitting machine equipment, which may even affect the normal operation of the equipment and cause damage to the equipment such as needle hitting. Therefore, it is necessary to clean and collect the redundant yarns during the operation of the sock knitting machine to replace manual cleaning of the redundant yarns and ensure the normal operation of the sock knitting machine.
[0003] Due to the compact site, the smaller the shape of the device, the better, and the longer the interval for removing yarns, the better. Therefore, this portable and energy-saving waste yarn suction device for sock knitting machines is designed. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is to provide a portable and energy-saving waste yarn suction device for a sock knitting machine aiming at the above-mentioned prior art, which has a compact structure, occupies a small space, can quickly switch the working states of two cotton bins, and prolongs the interval for removing yarns.
[0005] The technical solution adopted by the utility model to solve the above problems is as follows: A portable and energy-saving waste yarn suction device for a sock knitting machine includes a box body and a fan. Two parallel cotton bins, a main cotton bin and a secondary cotton bin, are arranged in the box body. The fan is arranged in the box body and communicated with the cotton bins. An air inlet and an air outlet are arranged on the box body. The main cotton bin and the secondary cotton bin are alternately communicated with the air inlet. A mixing chamber is arranged between the cotton bins and the fan. Under the action of the fan, air enters a cotton bin from the air inlet, and the air filtered by the cotton bin enters the fan through the mixing chamber and then flows out through the air outlet. A main bin door for opening the main cotton bin is arranged on the box body, and a main pressure relief valve is arranged on the box body, which corresponds to the main bin door. A secondary bin door for opening the secondary cotton bin is arranged on the box body, and a secondary pressure relief valve is arranged on the box body, which corresponds to the secondary cotton bin.
[0006] A main cotton bin closing valve is arranged in the main cotton bin, and a secondary cotton bin closing valve is arranged in the secondary cotton bin. A rotating shaft horizontally penetrates through the main cotton bin closing valve and the secondary cotton bin closing valve. A main blade is arranged in the main cotton bin closing valve, and a secondary blade is arranged in the secondary cotton bin closing valve. The main blade and the secondary blade are arranged on the rotating shaft. The main blade and the secondary blade are arranged in a cross shape. A main diversion closing port is opened on the main cotton bin closing valve, and a secondary diversion closing port is opened on the secondary cotton bin closing valve. By rotating the rotating shaft, the main blade and the secondary blade are driven to rotate, so that the main diversion closing port and the secondary diversion closing port are alternately opened.
[0007] A partition is provided between the main cotton bin and the auxiliary cotton bin.
[0008] The main cotton bin is provided with a main cotton bin diversion inlet, and the auxiliary cotton bin is provided with an auxiliary cotton bin diversion inlet. Gravity valves are respectively provided at the main cotton bin diversion inlet and the auxiliary cotton bin diversion inlet.
[0009] A vertically installed filter screen is provided at the air outlet end of the cotton bin.
[0010] Compared with the prior art, the advantages of the present utility model are as follows: A lightweight and energy-saving waste yarn suction device for a sock knitting machine has a compact structure, occupies a small space, and has flexible closing. As long as the rotating shaft is rotated, the opening and closing of the two cotton bins can be controlled, the working states of the two cotton bins can be quickly switched, the interval of yarn extraction is extended, and the cleaning operation of the cotton bins is facilitated. Description of the Drawings
[0011] Figure 1 It is a schematic diagram of a lightweight and energy-saving waste yarn suction device for a sock knitting machine according to an embodiment of the present utility model;
[0012] Figure 2 is Figure 1 a side view of;
[0013] Figure 3 is Figure 1 a top view of;
[0014] Figure 4 is a schematic diagram of the main cotton bin and the auxiliary cotton bin;
[0015] Figure 5 is a schematic diagram of the main blade and the auxiliary blade;
[0016] In the figure: 1 box body, 2 fan, 3 filter screen, 4 mixing chamber, 5 air inlet, 6 air outlet, 7 auxiliary pressure relief valve, 8 auxiliary bin door, 9 main pressure relief valve, 10 main bin door, 11 auxiliary cotton bin, 12 partition, 13 main bearing, 14 rotating shaft, 15 main cotton bin, 16 auxiliary bearing, 17 positioning bearing, 18 auxiliary cotton bin closing valve, 19 main cotton bin closing valve, 20 auxiliary cotton bin diversion inlet, 21 main cotton bin diversion inlet, 22 auxiliary blade, 23 main blade. Detailed Embodiment
[0017] The present utility model will be further described in detail below in conjunction with the embodiments of the drawings.
[0018] Such as Figures 1-5As shown in the figure, a lightweight and energy-saving waste yarn suction device for a sock knitting machine in this embodiment includes a box body 1 and a fan 2. Inside the box body 1, there are two cotton bins arranged in parallel: a main cotton bin 15 and a secondary cotton bin 11. A partition 12 is provided between the two cotton bins, and the partition 12 is fixed inside the box body 1. The fan 2 is arranged inside the box body 1 and is connected to the cotton bins. An air inlet 5 and an air outlet 6 are provided at the top of the box body 1. The main cotton bin 15 and the secondary cotton bin 11 are alternately connected to the air inlet 5. The main cotton bin 15 is provided with a main cotton bin shunt inlet 21, and the secondary cotton bin 11 is provided with a secondary cotton bin shunt inlet 20, that is, the main cotton bin shunt inlet 21 and the secondary cotton bin shunt inlet 20 are alternately connected to the air inlet 5, and gravity valves are respectively provided thereon. A main cotton bin closing valve 19 is provided inside the main cotton bin 15, and a secondary cotton bin closing valve 18 is provided inside the secondary cotton bin 11. A rotating shaft 14 horizontally penetrates through the main cotton bin closing valve 19, the partition 12, and the secondary cotton bin closing valve 18. The main cotton bin closing valve 19 is fixed to the rotating shaft 14 through a main bearing 13 and a positioning bearing 17, and the secondary cotton bin closing valve 18 is fixed to the rotating shaft 14 through a secondary bearing 16 and a positioning bearing 17. A main blade 23 is provided inside the main cotton bin closing valve 19, and a secondary blade 22 is provided inside the secondary cotton bin closing valve 18. The main blade 23 and the secondary blade 22 are arranged on the rotating shaft 14, and the main blade 23 and the secondary blade 22 are arranged in a cross shape. A main shunt closing port is opened on the main cotton bin closing valve 19, and a secondary shunt closing port is opened on the secondary cotton bin closing valve 18. When the rotating shaft rotates, the main blade 23 closes the main shunt closing port, making the main shunt closing port fully closed. At this time, the secondary shunt closing port is just in a fully open state, that is, the air inlet 5 is connected to the secondary cotton bin 11. Conversely, the secondary blade 22 closes the secondary shunt closing port, making the secondary shunt closing port fully closed. At this time, the main shunt closing port is just in a fully open state, that is, the air inlet 5 is connected to the main cotton bin 15. A mixing chamber 4 is provided between the cotton bin and the fan 2. Under the action of the fan 2, air enters a cotton bin from the air inlet. The air filtered by the cotton bin enters the fan 2 through the mixing chamber 4 and then flows out through the air outlet 6. A vertically installed filter screen 3 is provided at the air outlet end of the cotton bin to intercept waste filaments in the air inside the cotton bin. The air inside the cotton bin flows into the mixing chamber from the air outlet end after being filtered by the filter screen 3 and then flows out through the air outlet 6. A main bin door 10 for opening the main cotton bin 15 is provided on the box body 1. A main pressure relief valve 9 is provided on the box body 1, and the main pressure relief valve 9 corresponds to the main bin door 10. Opening the main pressure relief valve 9 balances the air pressure inside and outside the main cotton bin 15, thereby facilitating the opening of the main bin door 10. A secondary bin door 8 for opening the secondary cotton bin 11 is provided on the box body 1. A secondary pressure relief valve 7 is provided on the box body 1, and the secondary pressure relief valve corresponds to the secondary cotton bin. Opening the secondary pressure relief valve balances the air pressure inside and outside the secondary cotton bin, thereby facilitating the opening of the secondary bin door and allowing operators to regularly clean and collect the bin.
[0019] The main cotton bin shunt inlet 21 and the auxiliary cotton bin shunt inlet 20 are respectively provided with gravity valves, and the gravity valves tend to always close the main cotton bin shunt inlet 21 and the auxiliary cotton bin shunt inlet 20 under the action of gravity. Only when the current cotton bin is in operation, the gravity valve will open under the action of the negative pressure inside the cotton bin to allow air to enter the operating cotton bin from the air inlet.
[0020] Device working principle: The main cotton bin shunt inlet and the auxiliary cotton bin shunt inlet share one air inlet, and the structure is that one air inlet becomes two shunt inlets. Each of the main cotton bin shunt inlet and the auxiliary cotton bin shunt inlet has a gravity valve to close the main cotton bin shunt inlet and the auxiliary cotton bin shunt inlet. When the rotating shaft rotates, the main blade and the auxiliary blade rotate synchronously, so that the main blade closes the main cotton bin closing valve. At this time, the auxiliary cotton bin closing valve is just in the fully open working state, and the gravity valve of the auxiliary cotton bin shunt inlet is sucked open, and the auxiliary cotton bin works normally. At this time, the main pressure relief valve can be opened, and then the main bin door can be opened to quickly take out and dispose of the waste yarn. The auxiliary cotton bin can meet the performance requirements of the unit in the lowest working state during this process, and then the main bin door is closed. On the contrary, the auxiliary blade closes the auxiliary cotton bin closing valve. At this time, the main cotton bin closing valve is just in the fully open working state, and the gravity valve of the main cotton bin shunt inlet is sucked open, and the main cotton bin works normally. If the waste yarn accumulated in the auxiliary cotton bin reaches the treatment requirement, the auxiliary pressure relief valve can be opened, and then the auxiliary bin door can be opened to take out the waste yarn.
[0021] The structure of this application is compact, occupies a small space, and has flexible closing. As long as the rotating shaft is rotated, the opening and closing of the two cotton bins can be controlled, the working states of the two cotton bins can be quickly switched, the interval between yarn extraction is extended, and the cleaning operation of the cotton bin is facilitated.
[0022] In addition to the above embodiments, the present utility model also includes other implementation manners. Any technical solutions formed by equivalent transformation or equivalent substitution shall fall within the protection scope of the claims of the present utility model.
Claims
1. A lightweight and energy-saving waste yarn suction device for a sock machine, characterized in that: It comprises a box body and a fan, wherein two cotton bins arranged in parallel are arranged in the box body: a main cotton bin and a secondary cotton bin, wherein the fan is arranged in the box body and is connected with the cotton bins; an air inlet and an air outlet are arranged on the box body, wherein the main cotton bin and the secondary cotton bin are alternately connected with the air inlet; a mixed flow bin is arranged between the cotton bin and the fan, and under the action of the fan, air enters a cotton bin from the air inlet, and the air filtered from the cotton bin enters the fan through the mixed flow bin and then flows out through the air outlet; a main bin door for opening the main cotton bin is arranged on the box body, and a main pressure relief valve is arranged on the box body, and the main pressure relief valve corresponds to the main bin door; a secondary bin door for opening the secondary cotton bin is arranged on the box body, and a secondary pressure relief valve is arranged on the box body, and the secondary pressure relief valve corresponds to the secondary cotton bin.
2. A lightweight and energy-saving waste yarn suction device for a sock machine according to claim 1, characterized in that: The main cotton bin is provided with a main cotton bin closing valve, the auxiliary cotton bin is provided with an auxiliary cotton bin closing valve, and the rotating shaft horizontally passes through the main cotton bin closing valve and the auxiliary cotton bin closing valve; A main blade is provided in the main cotton bin closing valve, and an auxiliary blade is provided in the auxiliary cotton bin closing valve. The main blade and the auxiliary blade are arranged on a rotating shaft; the main blade and the auxiliary blade are arranged in a cross shape; a main diversion closing port is provided on the main cotton bin closing valve, and an auxiliary diversion closing port is provided on the auxiliary cotton bin closing valve. The rotating shaft is rotated to drive the main blade and the auxiliary blade to rotate, so that the main diversion closing port and the auxiliary diversion closing port are opened alternately.
3. A light and energy-saving waste yarn sucking device for a sock machine according to claim 2, characterized in that: A partition is arranged between the main cotton bin and the auxiliary cotton bin.
4. A light and energy-saving waste yarn sucking device for a sock machine according to claim 2, characterized in that: The main cotton bin is provided with a main cotton bin shunt inlet, the secondary cotton bin is provided with a secondary cotton bin shunt inlet, and the main cotton bin shunt inlet and the secondary cotton bin shunt inlet are respectively provided with gravity valves.
5. The portable and energy-saving waste yarn sucking device for a sock machine according to claim 1, characterized in that: A vertically installed filter screen is provided at the air outlet end of the cotton bin.