Pipe arrangement device for air cooling island flushing system

By designing a pipe drain device for air-cooled islands, partition flushing is achieved using multi-section outlet pipes and electric valves, the problems of high failure rate and long flushing time in the prior art are solved, and the flushing efficiency is improved and the failure rate is reduced.

CN222938361UActive Publication Date: 2025-06-03SHANXI ZHANGDIAN TONGHUA POWER GENERATION CO LTD
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Patent Information

Application Number
CN202421920925.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-03
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing air-cooled island flushing system has a high failure rate, a long flushing time and low efficiency, and requires frequent up and downward movement for flushing.

Method used

A pipe discharge device is designed, and the at least two sections of water outlet pipes are arranged one by one and the section to be cleaned, and the partition flushing is achieved in combination with a high-pressure water source and an electric valve, avoiding the up and downward movement of the flushing car.

Benefits of technology

The device saves flushing time, improves the working efficiency of the system, and reduces the failure rate, making the flushing process more stable and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a calandria device for a flushing system of an air cooling island. The air cooling island comprises radiating fins, the calandria device comprises a calandria assembly. The calandria assembly comprises at least two sections of water outlet pipes, the cooling fins are divided into at least two to-be-cleaned intervals from top to bottom, and the at least two sections of water outlet pipes and the at least two to-be-cleaned intervals are arranged in a one-to-one correspondence mode. At least two sections of water outlet pipes are communicated with a water inlet pipe which is connected with a high-pressure water source, and an electric valve is installed behind the water inlet pipe and in front of each section of water outlet pipe to control opening or closing of the section of water outlet pipe. The water outlet pipe is provided with a plurality of nozzles used for flushing the cooling fins, and the nozzles are arranged in the height direction of the to-be-cleaned interval. The washing trolley does not need to move up and down, time is saved, and the working efficiency of the whole system is improved.
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Description

Technical Field

[0001] The utility model relates to the field of thermal power generation cooling and flushing equipment, in particular to a pipe arrangement device for an air-cooled island flushing system. Background Art

[0002] The air-cooled island operates outdoors for a long time, and impurities such as fine sand, dust in the air, and sundries generated by strong winds accumulate on the radiator fins. This not only hinders heat exchange but also affects the exhaust of the fan, resulting in a reduction in the efficiency of heat exchange. In severe cases, it directly affects the normal power generation efficiency of the air-cooled generator set. Therefore, it is necessary to regularly flush the radiator fins of the air-cooled island to improve the unit efficiency.

[0003] Most of the existing air-cooled island flushing systems use flushing trolleys. The flushing trolleys are equipped with several nozzles and generally use manual or automatic flushing methods. Since the flushing trolley needs to make a reciprocating motion up and down on the basis of walking one left-right step distance on each flushing ladder, the failure rate is high, the flushing time is long, and the efficiency is low. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a pipe arrangement device for an air-cooled island flushing system. This device does not require the flushing trolley to move up and down, saving time and improving the working efficiency of the entire system.

[0005] The utility model is realized through the following technical solutions:

[0006] A pipe arrangement device for an air-cooled island flushing system, the air-cooled island includes heat dissipation fins, the pipe arrangement device includes a pipe arrangement component, the pipe arrangement component includes at least two sections of water outlet pipes, the heat dissipation fins are divided into at least two cleaning intervals from top to bottom, at least two sections of water outlet pipes are arranged in one-to-one correspondence with at least two cleaning intervals, the water outlet pipes are connected with a high-pressure water source, and an electric valve for controlling the opening or closing of the water outlet pipes is arranged between each section of water outlet pipe and the high-pressure water source. Multiple electric valves are opened in turn to ensure the flushing pressure during the flushing process of the heat dissipation fins. A plurality of nozzles for flushing the heat dissipation fins are arranged on the water outlet pipes, and the plurality of nozzles are arranged along the height direction of the cleaning interval.

[0007] Further, the pipe arrangement component further includes a connecting pipe. The connection part of the connecting pipe and the high-pressure water source is the water inlet. The high-pressure water flowing into the connecting pipe enters this section of the water outlet pipe through the opened electric valve for high-pressure flushing operation, realizing sectional flushing.

[0008] Further, the electric valve is a high-pressure electric ball valve.

[0009] Further, the electric valve is arranged at the bottom position of the heat dissipation fins, which is convenient for installation.

[0010] Further, the number of nozzles arranged on the water outlet pipe is 15 - 25.

[0011] Furthermore, multiple nozzles are evenly distributed on the water outlet pipe, and the distance between two adjacent nozzles is 250 mm - 350 mm.

[0012] Furthermore, the pipe arrangement device further includes a plurality of nozzle seats, the plurality of nozzle seats are connected to the plurality of nozzles in a one-to-one correspondence, and a seal is provided between the nozzle seat and the nozzle.

[0013] Furthermore, the plurality of nozzle seats are welded to the water outlet pipe.

[0014] Furthermore, the air-cooled island further includes a moving mechanism arranged at the upper and lower ends of the heat dissipation fins, and the pipe arrangement device further includes a flushing ladder, the flushing ladder is arranged along the surface of the heat dissipation fins, and both ends are fixedly connected to the moving mechanism respectively.

[0015] Furthermore, the pipe arrangement device further includes a pipe fixing clamp fixedly connected to the flushing ladder, and the pipe fixing clamp is fixedly connected to the pipe assembly.

[0016] Compared with the prior art, the advantages of the present utility model are as follows:

[0017] 1. By installing a high-pressure electric ball valve on each section of the pipe, remote switching of the high-pressure water in each section of the pipe is achieved.

[0018] 2. The flushing ladder and the pipe are fixedly connected through the pipe fixing clamp, and the flushing ladder and the pipe remain relatively stationary, reducing the failure rate of the flushing system. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram of the air-cooled island flushing system according to an embodiment of the present utility model;

[0020] Figure 2 is a partial structural diagram of the pipe arrangement device according to an embodiment of the present utility model;

[0021] Figure 3 is Figure 1 an enlarged view of A in

[0022] Figure 4 is Figure 1 an enlarged view of B in

[0023] Figure 5 is Figure 1 an enlarged view of C in

[0024] Reference numerals: 1. Pipe assembly; 10. Water outlet pipe; 11. Connecting pipe; 12. Water inlet; 2. Electric valve; 3. Nozzle seat; 4. Nozzle; 5. Flushing ladder; 6. Pipe fixing clamp; 60. First fixing block; 61. Second fixing block; 7. Heat dissipation fin; 70. Cleaning interval to be cleaned; 8. Moving mechanism; 80. Upper fixing plate; 81. Lower fixing plate. Detailed implementation manners

[0025] The technical solution of the utility model will be further described in detail and non - restrictively below in conjunction with the preferred embodiments and their accompanying drawings. In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present utility model and should not be construed as a limitation of the present utility model.

[0026] As Figure 1 shown, a pipe arrangement device for an air - cooled island flushing system, the air - cooled island includes heat - dissipating fins 7, and the pipe arrangement device includes a pipe assembly 1. Among them, the pipe assembly 1 includes at least two sections of water outlet pipes 10. On the premise of meeting the flushing pressure of the nozzles 4, corresponding to the preferred embodiment of the present utility model, the specific number of at least two sections of water outlet pipes 10 is 2 sections. The two sections of water outlet pipes 10 divide the heat - dissipating fins 7 into two to - be - cleaned intervals 70 from top to bottom, and the two sections of water outlet pipes 10 are arranged in one - to - one correspondence with the two to - be - cleaned intervals 70.

[0027] As Figure 2 shown, the pipe assembly 1 further includes a connecting pipe 11 and a water inlet 12 connected to a high - pressure water source. The connecting pipe 11 is simultaneously communicated with the two sections of water outlet pipes 10 and is communicated with the water inlet 12. An electric valve 2 is installed between each section of water outlet pipe 10 and the water inlet 12. Corresponding to the preferred embodiment of the present utility model, the electric valve 2 is preferably a high - pressure electric ball valve for controlling the opening or closing of the water outlet pipe 10. To ensure the flushing pressure during the flushing process of the heat - dissipating fins 7, the electric valves 2 connected to each section of water outlet pipe 10 are opened in turn, and the corresponding water outlet pipes 10 are switched to work in turn. The high - pressure water flowing into the connecting pipe 11 enters the section of water outlet pipe 10 through the opened electric valve 2 for high - pressure flushing operation, realizing sectional flushing. For the convenience of installation, both the water inlet 12 and the electric valve 2 are located at the lower end of the heat - dissipating fins 7.

[0028] The pipe arrangement device further includes a plurality of nozzle seats 3 and nozzles 4 corresponding to the number of the plurality of nozzle seats 3. Corresponding to the preferred embodiment of the present invention, the nozzle 4 is preferably a high-pressure nozzle, and the water pressure is 6-8 Mpa, which can easily wash the heat dissipation fins 7 clean. The plurality of nozzle seats 3 are fixed to the water outlet pipe 10 by welding and are evenly arranged on the water outlet pipe 10 along the height direction of the area to be cleaned 70. A seal is provided between the nozzle seat 3 and the nozzle 4 and they are connected by threaded sealing. Corresponding to the preferred embodiment of the present invention, the number of the plurality of nozzles 4 is 18-22. The nozzle 4 always remains perpendicular to the surface of the heat dissipation fins 7. According to the distance between the water outlet pipe 10 and the heat dissipation fins 7 and the spraying angle of the nozzle 4, corresponding to the preferred embodiment of the present invention, the distance between adjacent nozzles 4 is 280-320 mm.

[0029] As Figure 3 and Figure 4 shown in the figure, the air-cooled island further includes moving mechanisms 8 respectively arranged at the upper and lower ends of the heat dissipation fins 7, and the pipe arrangement device further includes a flushing ladder 5. The moving mechanism 8 includes an upper fixing plate 80 and a lower fixing plate 81. The flushing ladder 5 is arranged along the surface of the heat dissipation fins 7, and both ends are fixedly connected to the upper fixing plate 80 and the lower fixing plate 81 by screws respectively.

[0030] As Figure 5 shown in the figure, the pipe arrangement device further includes a pipe fixing clamp 6; the pipe fixing clamp 6 is a U-shaped welding part, including two groups of identical first fixing blocks 60 and second fixing blocks 61. The two groups of first fixing blocks 60 are respectively fixedly connected to the inner walls on both sides of the flushing ladder 5 by screws; both ends of the second fixing block 61 are welded to the two groups of first fixing blocks 60; the bottom of the second fixing block 61 is fixedly connected to the pipe assembly 1 by a U-shaped clamp, so that the pipe assembly 1 and the flushing ladder 5 always remain relatively stationary and the distance to the surface of the heat dissipation fins 7 remains unchanged and is always parallel.

[0031] During operation, the high-pressure water source is connected to the water inlet 12, the high-pressure water enters the connecting pipe 11, the upper electric valve 2 is opened, the high-pressure water enters the right water outlet pipe 10, and is sprayed out from the nozzle 4 connected to the right water outlet pipe 10 to wash the upper area to be cleaned 70 corresponding to the right water outlet pipe 10 clean; the lower electric valve 2 is opened, the high-pressure water enters the left water outlet pipe 10, and is sprayed out from the nozzle 4 connected to the left water outlet pipe 10 to wash the lower area to be cleaned 70 corresponding to the left water outlet pipe 10 clean. The two electric valves 2 are opened alternately to separately wash the area to be cleaned 70 corresponding to each section of the water outlet pipe 10. There is no need to add an external trolley to move up and down repeatedly to wash the surface of the heat dissipation fins 7, which saves time and improves efficiency.

[0032] The pipe arrangement device of an air-cooled island flushing system according to an embodiment of the present utility model flushes the distribution of heat dissipation fins by using two sections of water outlet pipes, which not only ensures that the water pressure can flush the heat dissipation fins cleanly, but also saves time and improves work efficiency. The flushing ladder and the pipe arrangement assembly are fixedly connected by pipe fixing clamps, so that the flushing ladder and the pipes always remain relatively stationary, improving the stability of the pipe arrangement device during use and reducing the failure rate. The two sections of water outlet pipes are communicated with the same water inlet through connecting pipes, and the structure is simple. By installing high-pressure electric ball valves on each section of the water outlet pipe to control the opening and closing of each section of the water outlet pipe, it can not only realize the remote control of the pipe arrangement device, but also realize the zonal flushing of the heat dissipation fins, which is convenient and fast.

[0033] The above embodiments only represent several implementation manners of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.

Claims

1. A pipe drain device for an air cooling island flushing system, the air cooling island comprising heat dissipation fins (7), characterized in that: The pipe discharge device comprises a pipe discharge assembly (1), the pipe discharge assembly (1) comprises at least two sections of water outlet pipes (10), the heat dissipating fins (7) are divided into at least two sections to be cleaned (70) from top to bottom, the at least two sections of water outlet pipes (10) are arranged in one-to-one correspondence with the at least two sections to be cleaned (70), the water outlet pipes (10) are connected to a high-pressure water source, and an electric valve (2) for controlling the opening or closing of the water outlet pipe (10) is arranged between each section of the water outlet pipe (10) and the high-pressure water source, the multiple electric valves (2) are opened in turn to ensure the flushing pressure during the flushing process of the heat dissipating fins (7), and the water outlet pipes (10) are provided with multiple nozzles (4) for flushing the heat dissipating fins (7), and the multiple nozzles (4) are arranged along the height direction of the sections to be cleaned (70).

2. The pipe discharge device for the air cooling island flushing system according to claim 1 is characterized in that: The pipe assembly (1) further comprises a connecting pipe (11), wherein the connecting pipe (11) is simultaneously connected to the at least two sections of the water outlet pipe (10), and the electric valve (2) is disposed between the connecting pipe (11) and the at least two sections of the water outlet pipe (10), and the connection point between the connecting pipe (11) and the high-pressure water source is a water inlet (12).

3. The pipe arrangement device for the air cooling island flushing system according to claim 2 is characterized in that: The electric valve (2) is a high-pressure electric ball valve.

4. The pipe arrangement device for the air cooling island flushing system according to claim 3 is characterized in that: The electric valve (2) is arranged at the bottom of the heat dissipation fin (7).

5. The pipe discharge device for the air cooling island flushing system according to claim 1 is characterized in that: The number of nozzles (4) arranged on the water outlet pipe (10) is 15-25.

6. The pipe arrangement device for the air cooling island flushing system according to claim 4 is characterized in that: The plurality of nozzles (4) are evenly distributed on the water outlet pipe (10), and the distance between two adjacent nozzles (4) is 250 mm to 350 mm.

7. The pipe arrangement device for the air cooling island flushing system according to claim 1 is characterized in that: The pipe arrangement device further comprises a plurality of nozzle seats (3), the plurality of nozzle seats (3) being connected to the plurality of nozzles (4) in a one-to-one correspondence, and a sealing member is provided between the nozzle seats (3) and the nozzles (4).

8. The pipe arrangement device for the air cooling island flushing system according to claim 7 is characterized in that: The plurality of nozzle seats (3) are welded to the water outlet pipe (10).

9. The pipe arrangement device for the air cooling island flushing system according to claim 1, characterized in that: The air-cooling island further comprises a moving mechanism (8) arranged at the upper end and the lower end of the heat dissipation fin (7), and the pipe arrangement device further comprises a flushing ladder (5), wherein the flushing ladder (5) is arranged along the surface of the heat dissipation fin (7), and the two ends are respectively fixedly connected to the moving mechanism (8).

10. The pipe arrangement device for the air cooling island flushing system according to claim 9, characterized in that: The pipe arrangement device further comprises a pipe fixing card (6) fixedly connected to the flushing ladder (5), and the pipe fixing card (6) is fixedly connected to the pipe arrangement assembly (1).