Auxiliary testing device for deformation of door plate

By designing a door panel deformation auxiliary test device including a base plate, a snail adjustment device and a lifting adjustment device, the problems of inefficiency and inflexible testing of traditional testing methods are solved, and efficient and flexible door panel deformation detection is achieved.

CN222938492UActive Publication Date: 2025-06-03DIANJIN NEW MATERIAL RES INST (XIAMEN) CO LTD
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Patent Information

Application Number
CN202422020222.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-03
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The traditional suspension testing method is inefficient in batch long door panel testing, and secondary deformation may occur during the disassembly of the door panel, affecting the accuracy and stability of the test results. At the same time, tooling design needs to strictly match the door panel size, limiting the flexibility and breadth of testing.

Method used

A door panel deformation auxiliary test device is designed, including a base plate, a first adjustment device and a second adjustment device. The first adjustment device realizes the left and right movement of the card plate through the card plate and the screw to adapt to door panels of different lengths; the second adjustment device realizes the height adjustment of the pad plate through the lifting member and the guide slope to adapt to door panels of different sizes.

Benefits of technology

The device improves detection efficiency, saves time, and can flexibly meet the testing needs of door panels of different lengths, reducing resource waste and cost overhead.

✦ Generated by Eureka AI based on patent content.

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Abstract

A door plate deformation auxiliary testing device comprises a bottom plate and further comprises a plurality of first adjusting devices, the first adjusting devices are arranged at the two ends of the bottom plate respectively, the first adjusting devices are in transmission connection with clamping plates respectively, and gaps between every two adjacent clamping plates located at the same end of the bottom plate form a clamping groove; the first adjusting device controls the clamping plate to move left and right in the length direction of the bottom plate. And the second adjusting devices are arranged in the middle of the bottom plate, each second adjusting device is in transmission connection with a base plate, and the base plate is lifted through the second adjusting devices. According to the device, the detection efficiency is improved, and the test requirements of door plates with different lengths can be flexibly met through the first adjusting device, so that the waste of resources and the cost are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of door panel testing devices, in particular to an auxiliary testing device for the deformation amount of door panels. Background Art

[0002] In the testing of batch long door panels, the traditional hanging testing method is inconvenient, time-consuming and laborious, with low efficiency. In addition, during the process of disassembling the door panel from the fixing device, due to the action of force, the door panel may undergo secondary deformation, thus affecting the accuracy and stability of the test results.

[0003] In addition, there are also methods of using tooling to place the door panel for testing. However, this method also has deficiencies. The tooling is usually customized according to the size of the door panel, and differential control experiments cannot be carried out, which limits the flexibility and universality of the test. Since the tooling design needs to strictly match the size of the door panel, any change in size or shape requires re-designing and manufacturing new tooling, which is not only time-consuming but also costly. Summary of the Utility Model

[0004] Aiming at the deficiencies in the background art, the purpose of the utility model is to provide an auxiliary testing device for the deformation amount of door panels.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An auxiliary testing device for the deformation amount of door panels, including a bottom plate, and further including:

[0007] A plurality of first adjusting devices, each of the first adjusting devices is respectively arranged at both ends of the bottom plate, each of the first adjusting devices is respectively drivingly connected with a clamping plate, and the gap between two adjacent clamping plates at the same end of the bottom plate forms a clamping groove, and the clamping plate is controlled to move left and right along the length direction of the bottom plate through the first adjusting device;

[0008] A plurality of second adjusting devices, each of the second adjusting devices is arranged in the middle of the bottom plate, each of the second adjusting devices is drivingly connected with a backing plate, and the backing plate is lifted and lowered through the second adjusting device.

[0009] Further, a plurality of movable grooves are provided at both ends of the bottom plate, the clamping plate is slidably arranged in the movable groove, and the first adjusting device includes a first screw rod penetrating through the bottom plate, and the first screw rod is in threaded driving connection with the bottom end of the clamping plate.

[0010] Further, the second adjusting device includes a lifting member. One side of the lifting member is connected to the backing plate, and a guiding slope is provided on the other side of the lifting member. A sliding groove is also provided at the bottom of the bottom plate. An adjusting member is slidably arranged in the sliding groove. A second screw rod is also provided through the middle of the bottom plate. The second screw rod is in threaded driving connection with the adjusting member. By rotating the second screw rod, the adjusting member abuts against the guiding slope, thereby lifting or lowering the backing plate.

[0011] Further, a guiding device is provided between the bottom plate and the backing plate.

[0012] Further, the guiding device includes a limiting groove and a limiting post inserted and adapted to the limiting groove. The limiting grooves are provided on both sides of the bottom plate, and the limiting posts are provided on one side of the backing plate close to the bottom plate.

[0013] Further, a limiting member is provided in the guiding slope or the sliding groove to prevent the second screw rod from rotating excessively.

[0014] Further, the limiting member is provided in the sliding groove, and the limiting member aligns with the lowest point and / or the highest point of the guiding slope.

[0015] Further, the adjusting member is provided with a roller abutting against the guiding slope.

[0016] Further, both ends of the second screw rod are arranged on the outer sides of the bottom plate.

[0017] Further, the materials of the bottom plate, the clamping plate and the backing plate are rigid materials.

[0018] The beneficial effects of the present utility model are as follows:

[0019] 1. An auxiliary test device for the deformation amount of a door panel proposed by the present utility model includes a bottom plate, and also includes: a plurality of first adjusting devices, each of which is respectively arranged at both ends of the bottom plate, and each of the first adjusting devices is respectively in driving connection with a clamping plate. The gap between two adjacent clamping plates at the same end of the bottom plate forms a clamping groove, and the clamping plate is controlled to move left and right along the length direction of the bottom plate through the first adjusting device; a plurality of second adjusting devices, each of which is arranged in the middle of the bottom plate, and each of the second adjusting devices is in driving connection with a backing plate, and the backing plate is lifted or lowered through the second adjusting device. This device improves the detection efficiency, saves time, and can flexibly meet the test requirements of door panels of different lengths through the first adjusting device, thereby reducing resource waste and cost expenditure.

[0020] 2. An auxiliary test device for the deformation amount of a door panel proposed by the present utility model. The second adjustment device includes a lifting member. One side of the lifting member is connected to the backing plate, and a guiding slope is provided on the other side of the lifting member. It also includes a sliding groove provided at the bottom of the bottom plate, and an adjusting member is slidably provided in the sliding groove. It further includes a second screw rod passing through the middle of the bottom plate, and the second screw rod is in threaded transmission connection with the adjusting member. By rotating the second screw rod, the adjusting member abuts against the guiding slope, thereby lifting the backing plate. This second adjustment device has a simple structure and is convenient to use, facilitating workers to adjust the height of the backing plate.

[0021] 3. An auxiliary test device for the deformation amount of a door panel proposed by the present utility model. A limiting member is provided in the guiding slope or the sliding groove, and the limiting member can prevent the second screw rod from rotating excessively; the adjusting member is provided with a roller abutting against the guiding slope, and the roller can reduce the friction force during the process of the adjusting member abutting against the guiding slope; both ends of the second screw rod are provided on the outer sides of the bottom plate close to the outside, which is convenient for workers to adjust the second screw rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0023] Figure 1 It is a schematic diagram of an auxiliary test device for the deformation amount of a door panel of the present utility model;

[0024] Figure 2 It is a top view of an auxiliary test device for the deformation amount of a door panel of the present utility model;

[0025] Figure 3 It is a scene usage diagram of an auxiliary test device for the deformation amount of a door panel of the present utility model;

[0026] Figure 4 It is a schematic diagram of the sliding groove;

[0027] Figure 5 It is an exploded view of the second adjustment device;

[0028] Figure 6 It is for Figure 3 The enlarged schematic diagram at position A of;

[0029] Figure 7 It is for Figure 4 The enlarged schematic diagram at position B of;

[0030] In the figure, 10 is the bottom plate; 101 is the limit post; 20 is the first adjustment device; 201 is the clamping plate; 202 is the clamping groove; 203 is the movable groove; 204 is the first screw; 30 is the second adjustment device; 301 is the lifting member; 3011 is the guiding slope; 302 is the sliding groove; 303 is the adjusting member; 304 is the second screw; 305 is the through hole; 40 is the cushion plate; 50 is the door panel to be tested. Detailed implementation manners

[0031] The following Figures 1-7 is used to explain the present utility model in detail.

[0032] An auxiliary testing device for the deformation amount of a door panel includes a bottom plate 10, and further includes: a plurality of first adjustment devices 20, each of the first adjustment devices 20 is respectively arranged at both ends of the bottom plate 10, each of the first adjustment devices 20 is respectively drivingly connected with a clamping plate 201, and the gap between two adjacent clamping plates 201 at the same end of the bottom plate 10 forms a clamping groove 202, and the clamping plate 201 is controlled to move left and right along the length direction of the bottom plate 10 through the first adjustment device 20; a plurality of second adjustment devices 30, each of the second adjustment devices 30 is arranged in the middle of the bottom plate 10, each of the second adjustment devices 30 is drivingly connected with a cushion plate 40, and the cushion plate 40 is lifted and lowered through the second adjustment device 30. This device improves the detection efficiency, and through the first adjustment device 20, it can flexibly meet the testing requirements of door panels with different lengths, thereby reducing waste of resources and cost expenditure. Specifically, the openings of the clamping grooves 202 at both ends of the bottom plate 10 face each other, and are used to clamp both ends of the door panel 50 to be tested.

[0033] As Figures 1-3 shown, in this embodiment, a plurality of movable grooves 203 are provided at both ends of the bottom plate 10, the clamping plate 201 is slidably arranged in the movable groove 203, the first adjustment device 20 includes a first screw 204 passing through the bottom plate 10, and the first screw 204 is in threaded driving connection with the bottom end of the clamping plate 201. Specifically, by rotating the first screw 204, the clamping plate 201 moves left and right along the length direction of the bottom plate 10; the threaded driving connection structure between the first screw 204 and the bottom end of the clamping plate 201 refers to the threaded driving connection structure between the second screw 304 and the adjusting member 303 described below.

[0034] As Figures 1-6As shown, in this embodiment, the second adjusting device 30 includes a lifting member 301. One side of the lifting member 301 is connected to the backing plate 40, and a guiding slope 3011 is provided on the other side of the lifting member 301. It also includes a sliding groove 302 provided at the bottom of the bottom plate 10. An adjusting member 303 is slidably provided in the sliding groove 302. It further includes a second screw 304 passing through the middle of the bottom plate 10. The second screw 304 is in threaded driving connection with the adjusting member 303. By rotating the second screw 304, the adjusting member 303 abuts against the guiding slope 3011, thereby lifting and lowering the backing plate 40. Specifically, the middle part of the bottom plate 10 is hollowed out, and the backing plate 40 is lapped on the bottom plate 10; in the initial state, there are two positional relationships between the adjusting member 303 and the lifting member 301. One is that the adjusting member 303 is located on the side of the lifting member 301 close to the highest point of the guiding slope 3011 and the adjusting member 303 can abut against the guiding slope 3011, and a limiting member described below is provided at the lowest point of the guiding slope 3011; the other is that the adjusting member 303 is limited between the highest point and the lowest point of the guiding slope 3011 by setting the limiting member described below. Either of the above two is acceptable. This embodiment is the first one; a through hole 305 is provided in the middle of the bottom plate 10 for passing through the second screw 304, and as Figure 6 shown, the position of this through hole 305 is aligned with the sliding groove 302. After the second screw 304 passes through the through hole 305, it is in threaded driving cooperation with the adjusting member 303 in the sliding groove 302; as Figure 5 shown, the positional relationship among the adjusting member 303, the second screw 304, and the lifting member 301 enables the adjusting member 303 to move linearly from the highest point of the guiding slope 3011 to the lowest point or from the lowest point of the guiding slope 3011 to the highest point under the drive of the second screw 304.

[0035] As Figure 4 shown, in this embodiment, a guiding device is provided between the bottom plate 10 and the backing plate 40. The guiding device is provided to limit the backing plate 40 to only rise or fall relative to the bottom plate 10, avoiding the backing plate 40 from toppling and skewing due to the up-and-down abutting relationship between the bottom guiding slope 3011 and the adjusting member 303 only; further, the guiding device includes a limiting groove and a limiting post 101 inserted and adapted to the limiting groove. The limiting groove is provided on both sides of the bottom plate 10, and the limiting post 101 is provided on the side of the backing plate 40 close to the bottom plate 10.

[0036] In this embodiment, a limiting member is provided in the guiding slope 3011 or the sliding groove 302 to prevent the second screw 304 from rotating excessively. Specifically, the limiting member is a limiting plate. If a limiting member is to be provided on the guiding slope 3011, a limiting plate is provided at the lowest point and / or the highest point of the guiding slope 3011; if a limiting member is to be provided in the sliding groove 302, see the following paragraph.

[0037] In this embodiment, a limiting member (not shown in the figure), i.e., a limiting plate, is vertically provided in the sliding groove 302, and the limiting member is aligned with the lowest point and / or the highest point of the guiding slope 3011. Due to the presence of the limiting member in the sliding groove 302, the moving range of the adjusting member 303 is limited.

[0038] In this embodiment, the adjusting member 303 is provided with rollers that abut against the guiding slope 3011. Specifically, the rollers (not shown in the figure) can be provided on the abutting surface of the adjusting member 303 that abuts against the guiding slope 3011, or can be provided on both sides of the adjusting member 303, as long as the rollers can abut against the guiding slope 3011 when the second screw 304 is rotated. The setting of the rollers reduces the friction force during the process of the adjusting member 303 abutting against the guiding slope 3011.

[0039] As Figures 1-3 shown, in this embodiment, both ends of the second screw 304 are provided on the outer sides of the bottom plate 10 near the outside. Specifically, the second screw 304 can be arranged in the same direction as the first screw 204 or in a different direction. If arranged in the same direction, both ends of the second screw 304 are located in the built-in relief grooves of the bottom plate 10. In this embodiment, they are arranged in different directions, so that both ends of the second screw 304 are provided on the outer sides of the bottom plate 10 near the outside, which is convenient for workers to adjust the second screw 304.

[0040] In this embodiment, the materials of the bottom plate 10, the clamping plate 201, and the cushion plate 40 are rigid materials. Specifically, the materials of the bottom plate 10, the clamping plate 201, and the cushion plate 40 are metals or other materials that are not easily deformed.

[0041] Specifically, the length and width of the bottom plate 10 are 2900 mm and 800 mm respectively; the gap between each clamping plate 201 and the door panel 50 to be tested placed in the card slot 202 is 10 - 20 mm, reserving a certain space for the dry shrinkage and wet expansion of the plate, preventing the plate from affecting the deformation direction and deformation amount due to stress creep during the expansion and contraction process; there are 10 card slots 202 at both ends of the device, which can be used to fix both ends of 10 door panels 50 to be tested at the same time, that is, up to 10 door panels can be tested simultaneously; the height of the clamping plate 201 is 300 mm, and the thickness is 23 ± 1 mm; the width of the cushion plate 40 is 300 mm.

[0042] The working principle of an auxiliary test device for the deformation amount of a door panel proposed by the present utility model is as follows:

[0043] First, according to the length of the door panel 50 to be tested, adjust the first adjusting device 20: hold the end of the first screw 204 and rotate the first screw 204. The clamping plate 201 threadedly connected to the first screw 204 moves left and right along the length direction of the bottom plate 10. Adjust both sides of the bottom plate 10 to adjust the clamping plate 201 to adapt to the length of the door panel 50 to be tested;

[0044] Adjust the height of the adjusting pad 40, and then adjust the distance between the door panel 50 to be tested and the bottom plate 10: Hold the end of the second screw rod 304 and rotate the second screw rod 304. The adjusting member 303 threadedly connected to the second screw rod 304 moves along the highest or lowest point direction of the guiding slope 3011. For example, to increase the height of the pad 40, rotate the second screw rod 304 to make the adjusting member 303 move along the lowest point direction of the guiding slope 3011. Due to the existence of the guiding device, the pad 40 can only move linearly up and down relative to the bottom plate 10. At this time, the pad 40 is lifted by the adjusting member 303; if it needs to be lowered after being raised, rotate the second screw rod 304 in the reverse direction.

[0045] After adjustment, the door panel 50 to be tested can enter the subsequent test process, and the auxiliary purpose of this device is achieved.

[0046] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it, and it cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit and essence of the present invention should be covered within the protection scope of the present invention.

Claims

1. A door panel deformation auxiliary testing device, characterized in that: Including the base plate, it also includes: A plurality of first adjustment devices, each of which is respectively arranged at two ends of the bottom plate, each of which is respectively connected to a clamping plate in a transmission manner, a gap between two adjacent clamping plates at the same end of the bottom plate forms a clamping slot, and the clamping plates are controlled to move left and right along the length direction of the bottom plate by the first adjustment devices; A plurality of second adjusting devices, each of which is arranged at the middle of the bottom plate, each of which is transmission-connected with a backing plate, and the backing plate is lifted or lowered by the second adjusting device.

2. A door panel deformation auxiliary testing device as claimed in claim 1, characterized in that: A plurality of movable grooves are provided at both ends of the bottom plate, and the clamping plate is slidably arranged in the movable grooves. The first adjusting device comprises a first screw rod penetrating the bottom plate, and the first screw rod is threadedly connected to the bottom end of the clamping plate.

3. The door panel deformation auxiliary testing device according to claim 1, characterized in that: The second adjusting device includes a lifting member, one side of the lifting member is connected to the pad, and the other side of the lifting member is provided with a guide slope. It also includes a sliding groove provided at the bottom of the base plate, and an adjusting member is slidably provided in the sliding groove. It also includes a second screw rod passing through the middle of the base plate, and the second screw rod is threadedly connected to the adjusting member. By rotating the second screw rod, the adjusting member is made to abut against the guide slope, thereby lifting and lowering the pad.

4. The door panel deformation auxiliary testing device according to claim 3, characterized in that: A guiding device is arranged between the bottom plate and the backing plate.

5. The door panel deformation auxiliary testing device according to claim 4, characterized in that: The guiding device comprises a limiting groove and a limiting column plugged and adapted to the limiting groove, the limiting groove is arranged on both sides of the bottom plate, and the limiting column is arranged on a side of the pad close to the bottom plate.

6. The door panel deformation auxiliary testing device according to claim 3, characterized in that: A limiting piece is arranged in the guide ramp or the sliding groove to prevent the second screw rod from excessively rotating.

7. The door panel deformation auxiliary testing device according to claim 6, characterized in that: The limiting member is arranged in the sliding groove, and the limiting member is aligned with the position of the lowest point and / or the highest point of the guiding slope.

8. The door panel deformation auxiliary testing device according to claim 3, characterized in that: The adjusting member is provided with a roller abutting against the guide slope.

9. The door panel deformation auxiliary testing device according to claim 3, characterized in that: The two ends of the second screw are arranged on the outer sides of the bottom plate.

10. The door panel deformation auxiliary testing device according to claim 1, characterized in that: The base plate, the card plate and the backing plate are made of rigid materials.