Vibrating screen tearing detection device

By designing a vibration screen tear detection device including a vibration assembly and a load adjustment assembly, the problem that existing devices are difficult to flexibly adjust the top load of the vibration screen is solved, and efficient detection of the vibration screen anti-fatigue and tear resistance performance is achieved, and it is suitable for vibration screen inspection of different uses.

CN222938912UActive Publication Date: 2025-06-03XIANJIAN ZHIKONG TECH (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202421219913.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-06-03
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing vibrating screen tear detection device is not convenient to flexibly adjust the load on the top of the vibrating screen according to the requirements of vibrating screen tear detection, and it is difficult to adapt to vibrating screen inspection in different uses.

Method used

A vibrating screen tear detection device including a vibration assembly and a load adjustment assembly is designed. The vibration assembly consists of a base, a vibration disc, an ear hook and a load adjustment assembly. The load adjustment assembly is made of a U-frame, a support plate, a bearing seat, a rotating shaft and a traction rope, and uses a second servo motor and a bevel gear to mesh the load on the top of the vibrating screen.

Benefits of technology

Through the design of the load adjustment component, the vibration conditions of the vibrating screen can be easily simulated, and the detection efficiency of the anti-fatigue and tear resistance of the vibrating screen is improved, and it is suitable for vibrating screen inspection of different uses.

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Abstract

The utility model discloses a vibrating screen tearing detection device which comprises a vibrating assembly, a load adjusting assembly is arranged at the top of the vibrating assembly, the vibrating assembly comprises a base, a vibrating disc is movably connected above the base, four ear hooks are fixedly installed on the outer walls of the left side and the right side of the base and the vibrating disc, and the number of the ear hooks is four. The device comprises a vibration disc, a vibration screen is detachably and fixedly installed on the top of the vibration disc, a load adjusting assembly comprises a U-shaped frame, through holes are evenly formed in the outer wall of the top of the U-shaped frame, and a supporting plate is fixedly installed on the outer wall of the top of the U-shaped frame. The second servo motor is used for controlling the balancing weights with different masses to load the top of the vibrating screen according to test requirements, so that the vibration working condition of the vibrating screen can be simulated conveniently, the fatigue resistance and tear resistance of the vibrating screen can be detected conveniently, and the working efficiency of detection is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vibrating screen tearing detection devices, and specifically relates to a vibrating screen tearing detection device. Background Technique

[0002] A vibrating screen is a screening device that works by the reciprocating spiral vibration generated by a vibrator. The vibrating screen is mainly used in industries such as mining, coal, smelting, building materials, refractory materials, light industry, and chemical industry. It has the following characteristics and advantages: high screening efficiency, which can quickly and effectively separate materials of different particle sizes; large processing capacity, which can meet the large-scale material screening requirements; simple structure, easy to operate and maintain; strong customization, which can be designed and adjusted according to different material characteristics and production requirements. Its working principle is to generate vibration through devices such as electric vibrators or eccentric shafts, so that the materials on the screen mesh are subjected to movements such as being thrown up and falling down, thereby realizing the classification and screening of materials. Different types of vibrating screens may vary in structure and application. During long-term use, due to long-term impact, the vibrating screen may be torn, and it is necessary to quickly check the service life of the vibrating screen. The existing vibrating screen tearing detection devices are not convenient to flexibly adjust the load on the top of the vibrating screen according to the requirements of vibrating screen tearing detection, and are not convenient to check the vibrating screens in different uses. Content of the Utility Model

[0003] The purpose of the utility model is to provide a vibrating screen tearing detection device to solve the problems put forward in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A vibrating screen tearing detection device includes a vibration assembly. A load adjustment assembly is arranged on the top of the vibration assembly. The vibration assembly includes a base. A vibrating disk is movably connected above the base. Ear hooks are fixedly installed on the outer walls of the left and right sides of the base and the vibrating disk. There are four ear hooks. A vibrating screen is detachably and fixedly installed on the top of the vibrating disk. The load adjustment assembly includes a U-shaped frame. Through holes are evenly opened on the outer wall of the top of the U-shaped frame. A support plate is fixedly installed on the outer wall of the top of the U-shaped frame. Bearing seats are fixedly installed on the outer walls of the left and right ends of the top of the support plate. A rotating shaft is rotatably connected to the inner wall of the bearing seat through a bearing. A counterweight is connected to the outer wall of the rotating shaft through a traction rope.

[0006] In a preferred embodiment of the utility model, the base and the vibrating disk are movably connected through a movable plate. The two ends of the movable plate are connected with the ear hooks on the outer walls of the base and the vibrating disk. The movable plate is a three-section flat plate with a hinge rotation structure in sequence.

[0007] In a preferred embodiment of the present utility model, the base and the inner wall of the vibrating bowl are both rotatably connected to a drive shaft. An eccentric wheel is fixedly installed on the outer wall of the drive shaft at the inner wall of the base. The outer wall of the eccentric wheel and the outer wall of the drive shaft at the outer wall of the vibrating bowl are rotatably connected by a connecting rod.

[0008] In a preferred embodiment of the present utility model, a first servo motor is fixedly installed on the outer wall of the end of the base away from the connecting rod. The outer wall of the output shaft of the first servo motor and the outer wall of the drive shaft are connected by belt pulley and belt for cooperative transmission.

[0009] In a preferred embodiment of the present utility model, L-shaped brackets are fixedly installed at the tops of the left and right sides of the vibrating bowl. A clamping plate is welded on the outer wall of the L-shaped bracket, and a vibrating screen is installed by clamping cooperation on the inner wall of the clamping plate.

[0010] In a preferred embodiment of the present utility model, baffles are fixedly installed on the outer walls of the left and right sides of the rotating shaft. The traction rope is wound around the outer wall of the rotating shaft, and the traction rope passes through the through hole and extends above the vibrating screen.

[0011] In a preferred embodiment of the present utility model, a second servo motor is fixedly installed on the outer wall of the top of the support plate. The outer wall of the output shaft of the second servo motor and the outer wall of the rotating shaft are connected by bevel gear meshing for transmission.

[0012] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model.

[0013] 1. By setting a load adjustment component, the second servo motor is used to control the top of the vibrating screen to be loaded with counterweights of different masses according to the test requirements, which is convenient for simulating the vibration working conditions of the vibrating screen, thereby facilitating the detection of the anti-fatigue and anti-tear performance of the vibrating screen and improving the detection work efficiency;

[0014] 2. By setting the clamping plate, the vibrating screen to be detected is detachably and fixedly installed, which is convenient for replacing the vibrating screen to be detected and improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

[0016] Figure 1 It is a front view structural schematic diagram of a vibrating screen tear detection device;

[0017] Figure 2 It is a front view structural schematic diagram of a vibration detection component in a vibrating screen tear detection device;

[0018] Figure 3 It is a rear view structural schematic diagram of a vibration detection component in a vibrating screen tearing detection device;

[0019] Figure 4 It is a structural schematic diagram of a load adjustment component in a vibrating screen tearing detection device;

[0020] Figure 5 It is a structural schematic diagram of the installation of a vibrating screen in a vibrating screen tearing detection device.

[0021] In the figure: base 100, leg 110, ear hook 120, vibrating disk 130, L-shaped bracket 131, clamping plate 132, vibrating screen 133, movable plate 140, drive shaft 150, eccentric wheel 160, connecting rod 170, first servo motor 180, pulley 181, belt 182, U-shaped frame 200, through hole 210, support plate 220, bearing seat 221, rotating shaft 222, baffle 223, towing rope 224, counterweight 225, second servo motor 230, bevel gear 231. Specific embodiments

[0022] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.

[0023] Embodiment 1: As Figures 1-3 , it includes a vibration component. A load adjustment component is provided on the top of the vibration component. The vibration component includes a base 100. A vibrating disk 130 is movably connected above the base 100. Ear hooks 120 are fixedly installed on the outer walls of the left and right sides of the base 100 and the vibrating disk 130. There are four ear hooks 120. A vibrating screen 133 is detachably and fixedly installed on the top of the vibrating disk 130. The load adjustment component includes a U-shaped frame 200. Through holes 210 are evenly opened on the outer wall of the top of the U-shaped frame 200. A support plate 220 is fixedly installed on the outer wall of the top of the U-shaped frame 200. Bearing seats 221 are fixedly installed on the outer walls of the left and right ends of the top of the support plate 220. A rotating shaft 222 is rotatably connected to the inner wall of the bearing seat 221 through a bearing. A counterweight 225 is connected to the outer wall of the rotating shaft 222 through a towing rope 224.

[0024] The specific use scenario of this embodiment is: The load adjustment component is provided to adjust the load on the top of the vibrating screen 133. The vibration component is provided to install and test the anti-fatigue and anti-tearing performance of the vibrating screen 133 during vibration, which is convenient for testing the service life of the vibrating screen 133.

[0025] Embodiment 2: As Figure 3 andFigure 5 Between the base 100 and the vibrating bowl 130, they are movably connected through the movable plate 140. The two ends of the movable plate 140 are connected to the ear hooks 120 on the outer walls of the base 100 and the vibrating bowl 130 in a matching manner. The three-section flat plate of the movable plate 140 is a sequentially rotating structure through hinges. The driving shafts 150 are rotatably connected to the inner walls of both the base 100 and the vibrating bowl 130. An eccentric wheel 160 is fixedly installed on the outer wall of the driving shaft 150 at the inner wall of the base 100. The outer wall of the eccentric wheel 160 and the outer wall of the driving shaft 150 at the outer wall of the vibrating bowl 130 are rotatably connected through a connecting rod 170. A first servo motor 180 is fixedly installed on the outer wall of the base 100 at the end far from the connecting rod 170. The outer wall of the output shaft of the first servo motor 180 and the outer wall of the driving shaft 150 are in transmission connection through a pulley 181 and a belt 182. L-shaped brackets 131 are fixedly installed at the tops on both the left and right sides of the vibrating bowl 130. A clamping plate 132 is welded on the outer wall of the L-shaped bracket 131. A vibrating screen 133 is installed in a clamping and matching manner on the inner wall of the clamping plate 132.

[0026] The specific usage scenario of this embodiment is: By turning on the first servo motor 180, the first servo motor 180 can drive the eccentric wheel 160 and the connecting rod 170 to rotate, so that the first servo motor 180 can pull the vibrating screen 133 to perform reciprocating up and down movements. Under the action of the movable block 140, the vibrating screen 133 is driven to perform reciprocating deflection movements, thereby checking the load-bearing performance, anti-fatigue strength and service life of the vibrating screen 133.

[0027] Embodiment 3: As Figure 4 On the outer walls on both the left and right sides of the rotating shaft 222, baffles 223 are fixedly installed. The towing rope 224 is wound around the outer wall of the rotating shaft 222. The towing rope 224 passes through the through hole 210 and extends above the vibrating screen 133. A second servo motor 230 is fixedly installed on the top outer wall of the support plate 220. The outer wall of the output shaft of the second servo motor 230 and the outer wall of the rotating shaft 222 are in meshing transmission connection through bevel gears 231.

[0028] The specific usage scenario of this embodiment is: By providing the baffle 223, it has a limiting effect on the winding installation of the towing rope 224 on the outer wall of the rotating shaft 222. By driving the second servo motor 230, the second servo motor 230 drives the bevel gear 231 to drive the rotating shaft 222 to rotate, so that the rotating shaft 222 controls the release of the towing rope 224. Under the action of the towing rope 224, the counterweight 225 is released to the top of the vibrating screen 133, thereby adjusting the load on the top of the vibrating screen 133.

[0029] The working principle of the present utility model is as follows: When in use, those skilled in the art insert and install the vibrating screen 133 to be tested for tear resistance on the inner wall of the clamping plate 132, and fixedly connect the outer walls on both sides of the vibrating screen 133 through bolts. By driving the second servo motor 230, the second servo motor 230 drives the bevel gear 231 to drive the rotating shaft 222 to rotate, so that the rotating shaft 222 controls the release of the traction rope 224. Under the action of the traction rope 224, the counterweight 225 is released to the top of the vibrating screen 133, thereby adjusting the load on the top of the vibrating screen 133. Subsequently, by turning on the first servo motor 180, the first servo motor 180 can drive the eccentric wheel 160 and the connecting rod 170 to rotate, so that the first servo motor 180 can pull the vibrating screen 133 to perform reciprocating up and down movements. Under the action of the movable block 140, the vibrating screen 133 is driven to perform reciprocating deflection movements, thereby checking the load-bearing performance, anti-fatigue strength and service life of the vibrating screen 133.

[0030] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.

Claims

1. A vibration screen tear detection device, comprising a vibration component, a load adjustment component is provided on the top of the vibration component, characterized in that: The vibration assembly comprises a base (100), a vibration plate (130) is movably connected to the top of the base (100), ear hooks (120) are fixedly installed on the left and right outer walls of the base (100) and the vibration plate (130), and four ear hooks (120) are provided. A vibration screen (133) is detachably fixedly installed on the top of the vibration plate (130), and the load adjustment assembly comprises a U-shaped frame (200), through holes (210) are evenly opened on the top outer wall of the U-shaped frame (200), a support plate (220) is fixedly installed on the top outer wall of the U-shaped frame (200), and bearing seats (221) are fixedly installed on the left and right outer walls of the top of the support plate (220), the inner wall of the bearing seat (221) is rotatably connected to a rotating shaft (222) through a bearing, and the outer wall of the rotating shaft (222) is connected to a counterweight (225) through a traction rope (224).

2. A vibration screen tear detection device according to claim 1, characterized in that: The base (100) and the vibration plate (130) are movably connected via a movable plate (140); both ends of the movable plate (140) are movably connected to ear hooks (120) on the outer walls of the base (100) and the vibration plate (130); and the movable plate (140) is a three-section flat plate structure that rotates in sequence via hinges.

3. A vibration screen tear detection device according to claim 2, characterized in that: The base (100) and the inner wall of the vibration plate (130) are both rotatably connected to the drive shaft (150); an eccentric wheel (160) is fixedly mounted on the outer wall of the drive shaft (150) at the inner wall of the base (100); and the outer wall of the eccentric wheel (160) and the outer wall of the drive shaft (150) at the outer wall of the vibration plate (130) are rotatably connected via a connecting rod (170).

4. A vibration screen tear detection device according to claim 3, characterized in that: A first servo motor (180) is fixedly mounted on an outer wall of the base (100) away from one end of the connecting rod (170); an outer wall of an output shaft of the first servo motor (180) is connected to an outer wall of a driving shaft (150) via a pulley (181) and a belt (182).

5. A vibration screen tear detection device according to claim 4, characterized in that: L-shaped brackets (131) are fixedly installed on the tops of the left and right sides of the vibration plate (130), a clamping plate (132) is welded on the outer wall of the L-shaped bracket (131), and a vibration screen (133) is mounted on the inner wall of the clamping plate (132) in a coordinated manner.

6. A vibration screen tear detection device according to claim 1, characterized in that: Baffles (223) are fixedly mounted on the outer walls on both sides of the rotating shaft (222), and the traction rope (224) is wound and mounted on the outer wall of the rotating shaft (222). The traction rope (224) passes through the through hole (210) and extends to the top of the vibrating screen (133).

7. A vibration screen tear detection device according to claim 5, characterized in that: A second servo motor (230) is fixedly mounted on the top outer wall of the support plate (220), and the outer wall of the output shaft of the second servo motor (230) is meshingly connected with the outer wall of the rotating shaft (222) via a bevel gear (231).