Multifunctional insulator replacement fixture

By designing multi-function insulator replacement clamps and using split design and adjustment chuck, the problem that traditional clamps can only adapt to a certain model of insulators is solved, and the adaptability and replacement efficiency of multiple models is improved.

CN222940448UActive Publication Date: 2025-06-03SHAANXI KUWAIT ENERGY TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421868874.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-06-03
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Traditional insulator replacement clamps can only adapt to a certain model of insulators, resulting in inefficient replacement and lack of versatility.

Method used

A multi-function insulator replacement clamp is designed, which adopts a split design of front and rear clamps. By adjusting the chuck and T-type locking pin, it can adapt to various models of insulator replacement.

Benefits of technology

It achieves universal adaptability to various models of insulators, improves replacement efficiency, and enhances the overall reliability of the clamps.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222940448U_ABST
    Figure CN222940448U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of electric power, and particularly relates to a multifunctional insulator replacement clamp, which comprises a front clamp, a rear clamp, an adjusting chuck, a pin shaft and a T-shaped locking pin shaft, wherein the front clamp and the rear clamp are connected and fixed through the pin shaft, and one side of the lower part of the pin shaft is provided with an anti-falling structure; the adjusting chuck is fixed on the semicircular structures of the front clamp and the rear clamp through the mounting holes; the split type design of the front clamp and the rear clamp is adopted, and mounting and dismounting are convenient; the T-shaped locking pin shaft is matched with the pin shaft, so that the front clamp and the rear clamp can be fixed after being connected; by designing an anti-falling structure, all pin shaft parts are stably connected, and the overall firmness of the clamp is improved; and the positioning holes in the chuck are adjusted to adapt to insulators of different models, so that the universality is higher.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of power equipment, and particularly relates to a multifunctional insulator replacement fixture. Background Art

[0002] Insulators used in high-voltage transmission lines are damaged easily due to long-term exposure to the open air and being affected by lightning and rain. To avoid affecting power consumption safety, an insulator replacement fixture is needed for timely replacement. Since there are many types of insulators, traditional replacement fixtures can only replace insulators of a certain type, and their lack of universality leads to low efficiency in insulator replacement.

[0003] In view of this situation, the multifunctional insulator replacement fixture is designed. Summary of the Utility Model

[0004] The utility model provides a multifunctional insulator replacement fixture, which can adapt to various types of insulators, is simple to operate and convenient to replace.

[0005] The utility model provides the following technical solutions:

[0006] A multifunctional insulator replacement fixture includes a front clamp, a rear clamp, an adjusting chuck, a pin shaft and a T-shaped locking pin shaft. The middle parts of the front clamp and the rear clamp are semi-circular structures. Connecting parts are provided on both sides of the semi-circular structure of the front clamp, and annular buckles are formed on the connecting parts. An annular buckle is also provided on one side of the semi-circular structure of the rear clamp, and a concave buckle is provided on the other side. The pin shaft passes through the annular buckle and the concave buckle to connect the front clamp and the rear clamp. The adjusting chuck is fixed on the semi-circular structures of the front clamp and the rear clamp through mounting holes. A pin shaft hole is formed in the upper part of the concave buckle, and the T-shaped locking pin shaft passes through the pin shaft hole to fix the pin shaft. Anti-disengagement structures are provided on one side of the lower parts of the pin shaft and the T-shaped locking pin shaft.

[0007] Further, a plurality of positioning holes are provided on the adjusting chuck, and the sizes of the positioning holes match those of the mounting holes.

[0008] Further, the fixture further includes a chuck locking shaft, and the chuck locking shaft passes through the positioning holes to fix the adjusting chuck.

[0009] Further, an anti-disengagement structure is provided on one side of the lower part of the chuck locking shaft.

[0010] Further, the anti-disengagement structure is a wedge-shaped locking block. A circular groove is provided on one end face of the wedge-shaped locking block for fixing a compression spring. A guide groove is machined on the side face of the wedge-shaped locking block and cooperates with an anti-disengagement pin to achieve the anti-disengagement effect. The other end face of the wedge-shaped locking block is an inclined plane.

[0011] Further, a part of the anti-detaching pin is located inside the pin shaft, and the other part is located inside the guiding groove.

[0012] The beneficial effects of the present utility model are as follows:

[0013] (1) The fixture designed by the present utility model adopts a split design of a front clamp and a rear clamp, which is convenient for installation and disassembly. The T-shaped locking pin shaft and the pin shaft are used in cooperation to enable the connection between the front clamp and the rear clamp to be fixed. By designing an anti-detaching structure, the connection of each pin shaft component is made firm, improving the overall reliability of the fixture;

[0014] (2) The fixture designed by the present utility model is provided with an adjusting chuck. Through different positioning holes, it can adapt to the replacement of insulators of different models, with stronger versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the fixture of the present utility model;

[0016] Figure 2 is Figure 1 the sectional view taken along the line A-A of

[0017] Figure 3 is a schematic diagram of the structure of the front clamp in the present utility model;

[0018] Figure 4 is a schematic diagram of the structure of the rear clamp in the present utility model;

[0019] Figure 5 is Figure 4 the sectional view taken along the line B-B of

[0020] Figure 6 is a schematic diagram of the structure of the adjusting chuck in the present utility model;

[0021] Figure 7 is Figure 6 the sectional view taken along the line C-C of

[0022] Figure 8 is a usage state diagram of the T-shaped locking pin shaft in the present utility model;

[0023] Figure 9 is a schematic diagram of the structure of the pin shaft in the present utility model;

[0024] Figure 10 is a usage state diagram of the wedge-shaped locking block in the present utility model;

[0025] Figure 11 is a schematic diagram of the structure of the wedge-shaped locking block in the present utility model;

[0026] Figure 12 is Figure 11 the sectional view taken along the line D-D of

[0027] Figure 13 is Figure 11 the E-E sectional view;

[0028] In the figure: 1. Front clamp; 2. Rear clamp; 3. Adjusting chuck; 4. T-shaped locking pin shaft; 5. Chuck locking pin shaft; 6. Pin shaft; 7. Wedge-shaped locking block; 8. Compression spring; 9. Anti-detachment pin; 10. Connecting part; 11. Mounting hole; 12. Ring buckle; 13. Concave buckle; 14. T-shaped locking pin shaft hole; 15. Positioning hole. Specific embodiments

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0030] The present invention will be described in detail below with reference to the drawings and specific embodiments. The embodiments cannot be elaborated one by one here, but the embodiments of the present invention are not limited to the following embodiments.

[0031] It should be noted that the front end, front, and front part mentioned in the following embodiments are all in the forward direction of the roadheader-anchor-loader. The opposite to the forward direction is the rear. Similarly, up, down, left, and right are all referred to the forward direction of the roadheader-anchor-loader and will not be elaborated hereinafter.

[0032] Embodiment: A multifunctional insulator replacement fixture, the structure is referred to Figures 1-6 as shown, including a front clamp 1, a rear clamp 2, an adjusting chuck 3, a pin shaft 6 and a T-shaped locking pin shaft 4. The middle parts of the front clamp 1 and the rear clamp 2 are semi-circular structures; both sides of the semi-circular structure of the front clamp 1 are provided with connecting parts 10, and ring buckles 12 are arranged on the connecting parts 10; one side of the semi-circular structure of the rear clamp 2 is also provided with a ring buckle 12, and the other side is provided with a concave buckle 13; the pin shaft 6 passes through the ring buckle 12 and the concave buckle 13 to connect the front clamp 1 and the rear clamp 2;

[0033] During specific use, the pin shaft 6 passes through the ring buckle 12 to connect one end of the front clamp 1 and the rear clamp 2. At this time, the ring buckle 12 can rotate around the pin shaft 6; the ring buckle 12 at the other end of the front clamp 1 is docked with the concave buckle 13 of the rear clamp 2, and the front clamp 1 and the rear clamp 2 are fixed at the other end by using the pin shaft 6 and the T-shaped locking pin shaft 4; specifically, a pin shaft hole 14 is opened at the upper part of the concave buckle 13, and the T-shaped locking pin shaft 4 passes through the pin shaft hole 14 to fix the pin shaft 6, referring to Figure 9 as shown;

[0034] Referring toFigure 1 As shown, the adjusting chuck 3 is fixed on the semi-circular structures of the front chuck 1 and the rear chuck 2 through the mounting holes 11;

[0035] Referring to Figure 7 and Figure 8 As shown, a plurality of positioning holes 15 are provided on the adjusting chuck 3, and the sizes of the positioning holes 15 match the mounting holes 11. The chuck locking pin shaft 5 passes through the positioning holes 15 to fix the adjusting chuck 3;

[0036] During specific use, by adjusting different positioning holes 15 of the adjusting chuck 3, the clamping diameter of the fixture is adjusted to adapt to insulators of corresponding models. After each adjustment, it is necessary to ensure that the same-positioned positioning holes 15 are used for each adjusting chuck 3.

[0037] Referring to Figures 10-11 As shown, anti-detachment structures are provided on one side of the lower parts of the pin shaft 6, the T-shaped locking pin shaft 4, and the chuck locking pin shaft 5.

[0038] Referring to Figures 12-13 As shown, the anti-detachment structure is a wedge-shaped locking block 7. A circular groove is provided on one end face of the wedge-shaped locking block 7 for fixing the compression spring 8; a guiding groove is machined on the side face of the wedge-shaped locking block 7 and is matched with the anti-detachment pin 9 to achieve the anti-detachment effect; among them, a part of the anti-detachment pin 9 is located inside the pin shaft, and the other part is located inside the guiding groove; the purpose is to fix the telescopic range of the wedge-shaped locking block within the groove length range on the side face of the pin shaft to prevent it from falling off.

[0039] The other end face of the wedge-shaped locking block 7 is an inclined surface, which can convert the axial thrust into the pressure on the compression spring 8.

[0040] During specific use, press the inclined surface of the wedge-shaped locking block 7 to compress the compression spring 8. At this time, the entire wedge-shaped locking block 7 is located inside the pin shaft. Then, after the pin shaft passes through the hole, under the action of the compression spring 8, the wedge-shaped locking block 7 automatically extends, thereby locking the pin shaft to prevent it from withdrawing.

[0041] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "back", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0042] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.

Claims

1. A multifunctional insulator replacement fixture, characterized in that: The invention comprises a front card (1), a rear card (2), an adjustment chuck (3), a pin shaft (6) and a T-shaped locking pin shaft (4); the middle parts of the front card (1) and the rear card (2) are semicircular structures; connecting parts (10) are provided on both sides of the semicircular structure of the front card (1), and an annular buckle (12) is provided on the connecting part (10); one side of the semicircular structure of the rear card (2) is also provided with an annular buckle (12), and the other side is provided with a concave buckle (13); the pin shaft (6) passes through the annular buckle (12) and is provided with a concave buckle (13); 12), a concave buckle (13) connects the front card (1) and the rear card (2); the adjusting chuck (3) is fixed on the semicircular structure of the front card (1) and the rear card (2) through the mounting hole (11); a pin hole (14) is opened on the upper part of the concave buckle (13), and the T-shaped locking pin (4) passes through the pin hole (14) to fix the pin (6); the lower side of the pin (6) and the T-shaped locking pin (4) are both provided with an anti-slip structure.

2. A multifunctional insulator replacement fixture according to claim 1, characterized in that: The adjusting chuck (3) is provided with a plurality of positioning holes (15), and the size of the positioning holes (15) matches that of the mounting holes (11).

3. The multifunctional insulator replacement fixture according to claim 2, characterized in that: The clamp also includes a chuck locking shaft (5), and the chuck locking shaft (5) passes through the positioning hole (15) to fix the adjustment chuck (3).

4. The multifunctional insulator replacement fixture according to claim 3, characterized in that: An anti-slip structure is provided on one side of the lower part of the chuck locking shaft (5).

5. A multifunctional insulator replacement fixture according to any one of claims 1 and 3, characterized in that: The anti-slip structure is a wedge-shaped locking block (7), one end face of which is provided with a circular groove for fixing a compression spring (8); a guide groove is processed on the side face of the wedge-shaped locking block (7) to cooperate with an anti-slip pin (9) to achieve an anti-slip effect; the other end face of the wedge-shaped locking block (7) is an inclined surface.

6. The multifunctional insulator replacement fixture according to claim 5, characterized in that: A part of the anti-dropping pin (9) is located in the pin shaft, and the other part is located in the guide groove.