Customized wig manufacturing system

By customizing the wig manufacturing system, using head data acquisition devices and production devices, the problems of time-consuming and inefficient in the traditional manufacturing process are solved, and fast and accurate wig manufacturing is achieved, which improves user experience and factory production efficiency.

CN222941847UActive Publication Date: 2025-06-06QINGDAO JIFA GROUP
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Patent Information

Application Number
CN202420994558.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-06-06
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The traditional custom wig manufacturing process takes time and is inefficient, and the area data of the hair transplant area cannot be accurately obtained, resulting in poor user experience and the inability of lean production in the factory.

Method used

Design a custom wig manufacturing system, including a head cover, a head data acquisition device, a production device and a control device. The head cover displays the area to be transplanted. The head data acquisition device obtains the user's head three-dimensional data and the data to be transplanted through multiple scanning probes. The production device manufactures customized hair covers based on these data, and the control device controls the entire production process.

Benefits of technology

By replacing manual labor, shorten wig manufacturing time, shorten user receipt cycle, improve user experience, realize factory precise production, and provide a higher-end and comfortable customization experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a customized wig manufacturing system, which comprises a head cover, which is configured to be sleeved on a head to display a to-be-transplanted hair area; the head data acquisition device comprises a mounting cover and a plurality of scanning probes, and the plurality of scanning probes are arranged on the mounting cover and are configured to scan and acquire head three-dimensional data and data of a to-be-transplanted hair area; the production device is configured to manufacture a customized hair sleeve according to the three-dimensional data of the head and the data of the to-be-transplanted hair area and perform hair transplantation; and the control device is electrically connected with the scanning measuring head and the production device. The wig customizing system can efficiently and accurately obtain the three-dimensional data of the head of the user and the data of the to-be-transplanted area for wig customizing, and can shorten the customizing period and improve the use feeling of the user.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wig manufacturing, and in particular relates to a customized wig manufacturing system. Background Art

[0002] The wig industry is booming. On the one hand, it is due to people's pursuit of fashion and beauty, and the pursuit of diversified hairstyles; on the other hand, due to the accelerated pace of life, people are facing increasing pressure in life, coupled with disordered work and rest, which leads to more and more common hair loss problems. Compared with the high cost of hair transplantation and the physical discomfort it brings, customized wigs have become the choice of more and more people.

[0003] The manufacturing process of traditional custom wigs is generally: manually measure the user's head data, then make the patch, and send the patch model to the factory for production; this process is time-consuming and inefficient, resulting in a poor user experience, and the method of manually measuring the user's head data cannot accurately calculate the area of ​​the hair transplant area, which cannot achieve lean production for the factory.

[0004] In view of this, how to design a technology that can quickly obtain user head data and assist factories in achieving lean production is a technical problem to be solved by the utility model. Utility Model Content

[0005] The utility model provides a customized wig manufacturing system, which reduces the time required for customized wig manufacturing and improves user experience.

[0006] In order to achieve the above technical objectives, the utility model adopts the following technical solutions:

[0007] In one aspect, the utility model provides a customized wig manufacturing system, comprising:

[0008] A head cover configured to be put on the head to display the area to be transplanted;

[0009] A head data acquisition device, comprising a mounting cover and a plurality of scanning probes, wherein the plurality of scanning probes are arranged on the mounting cover and are configured to scan and acquire three-dimensional data of the head and data of the area to be transplanted;

[0010] A production device, which is configured to manufacture a customized hair set and perform hair transplantation according to the three-dimensional data of the head and the data of the area to be transplanted;

[0011] A control device is electrically connected to the scanning probe and the production device respectively.

[0012] In some embodiments of the present application, the mounting cover includes an arc-disk-shaped upper shell and an annular lower shell, the lower shell is connected below the upper shell, and mounting grooves are provided on the bottom surface of the upper shell and the inner wall of the lower shell, and the scanning probe is installed in the mounting groove.

[0013] In some embodiments of the present application, the mounting cover is made of light-shielding material.

[0014] In some embodiments of the present application, the head data acquisition device further includes a bracket, the bracket is connected to the mounting cover, and the bracket is configured to support the mounting cover.

[0015] In some embodiments of the present application, the bracket is an adjustable lifting structure.

[0016] In some embodiments of the present application, a support base is provided at the bottom of the bracket, the support base is V-shaped, and the bracket is connected at the V-shaped intersection.

[0017] In some embodiments of the present application, the headgear is made of transparent silicone material.

[0018] In some embodiments of the present application, the control device includes a display screen.

[0019] In some embodiments of the present application, the customized wig manufacturing system also includes a printing device, which is configured to print a customized head mold based on the three-dimensional head data.

[0020] In some embodiments of the present application, the customized wig manufacturing system further includes a storage device, which is connected to the control device and is configured to store customized data.

[0021] Compared with the prior art, the advantages and positive effects of the utility model are: by setting up a head data acquisition device, the scanning probe can scan and acquire the three-dimensional data of the head of the user wearing the headgear after installation, and the machine is used instead of manual labor, so that the wig manufacturing process is greatly shortened, shortening the user's delivery cycle, and the production device is controlled by the control device for production, which is conducive to the factory's precise production, thereby providing customers with a more high-end and comfortable customization experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0023] Figure 1A system block diagram of an embodiment of a custom wig manufacturing system of the utility model;

[0024] Figure 2 This is a schematic diagram of the connection between the mounting cover, the bracket and the base in one embodiment of the custom wig manufacturing system of the utility model;

[0025] Figure 3 for Figure 2 Side view of

[0026] Figure 4 It is a bottom view of the installation cover in one embodiment of the customized wig manufacturing system of the utility model.

[0027] Description of reference numerals:

[0028] 100, mounting cover; 101, upper housing; 102, lower housing; 103, mounting slot;

[0029] 200, bracket; 201, knob;

[0030] 300. Base. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] It should be noted that in the description of the present invention, the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0033] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0035] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.

[0036] like Figures 1 to 4 As shown, this embodiment provides a customized wig manufacturing system, including a head cover, a head data acquisition device, a production device and a control device, which can accurately obtain the user's three-dimensional head data and the customization requirements of the wig, and perform precise production, which can shorten the user's customization cycle and improve the user's customization experience.

[0037] The wig is put on the user's head to mark the area to be transplanted. The wig needs to be elastic to ensure that it fits the contour of the user's head. Try to ensure that the wig has no wrinkles or overlapping parts, and ensure that the range of the user's hair loss can be clearly seen. On-site staff can use a colored marker to mark the designated hair transplant area on the wig to facilitate the subsequent determination of the area and range of hair replacement. If it is a full-head wig customization, no marking is required. The closed part surrounded by the hair edge line (including the forehead hairline, neck hairline and temple hairline) is the area to be transplanted.

[0038] The head data acquisition device includes a mounting cover 100 and a plurality of scanning probes. In this embodiment, five scanning probes are included. The five scanning probes are mounted on the mounting cover 100. The scanning probes can perform multi-angle scanning to acquire three-dimensional data of the user's head, that is, acquire multi-angle images of the user's head.

[0039] The production device is used to manufacture a customized wig according to the customized head mold and perform hair transplantation, specifically including customizing the scalp and hair net according to the size of the head mold, and then performing hair transplantation. The production device is a commonly used wig manufacturing device on the market. This embodiment does not improve the production device, so it is not described in detail.

[0040] The control device is connected to the scanning probe and the production device through electrical signals. The control device controls the scanning probe to scan and obtain the three-dimensional data of the user's head. The scanning probe will scan and obtain 5 point cloud images and 1 JPG image from a top-down angle and send them to the control device. Then the 6 images are imported into the software for automatic stitching. The software can use TrimbleRealWorks and other software that can process point cloud images into three-dimensional models, and then convert them into STL triangular sheet files in the software. Then, according to production requirements, the triangular sheet files are thickened to 1-5 mm, and OBG files, JPG files and STL files are generated respectively, that is, the three-dimensional model of the head is obtained, and then different colors are used on the three-dimensional model of the head to mark the area to be transplanted. The OBG file is used to restore the head data of the object, the JPG file is used to print out for mapping comparison later, and the STL file is used for 3D printing of head molds; the OBG file, JPG file and STL file can be stored in a folder and supplemented with customer information for subsequent customization, so that the user can perform multiple customizations after one scan. The control device can calculate the three-dimensional data of the head and the area to be transplanted according to the three-dimensional head model. The image processing algorithm used by the control device to calculate the three-dimensional data of the head and the area to be transplanted is the existing image processing algorithm and data processing algorithm on the market, which will not be explained in detail here. The control device also controls the production device to produce wigs.

[0041] When in use, the user wears a wig, the staff marks the hair-deficient area, and then the user sits under the scanning device. The scanning device collects the three-dimensional data of the user's head and the data of the area to be transplanted. The scanning device sends the three-dimensional data of the head and the data of the area to be transplanted to the control device, and then controls the production device to make a customized wig and transplant hair according to the three-dimensional data of the head and the data of the area to be transplanted. Then the production of the customized wig is completed.

[0042] like Figures 2 to 4 As shown, the mounting cover 100 includes an arc-disk-shaped upper shell 101 and an annular lower shell 102. The lower shell 102 is connected to the bottom of the upper shell 101. The bottom surface of the upper shell 101 and the inner wall of the lower shell 102 are both provided with mounting grooves 103, and the scanning probe is installed in the mounting grooves 103.

[0043] Specifically, the upper shell 101 is in the shape of an arc disk, and the lower shell 102 is in the shape of a ring. The lower shell 102 is installed below the upper shell 101, and the upper shell 101 and the lower shell 102 are an integrally formed structure. A rectangular mounting groove 103 is provided in the middle of the bottom surface of the upper shell 101, and four rectangular mounting grooves 103 are evenly provided on the inner wall of the lower shell 102. The scanning probes are respectively installed in the mounting grooves 103. This distribution method helps the scanning probe to obtain 360° all-round three-dimensional data of the user's head and the area to be transplanted, and can scan a complete and clear image.

[0044] The mounting cover 100 is made of a light-shielding material, which helps to prevent light from affecting the scanning probe, causing light spots in the scanned image, affecting the accurate acquisition of the three-dimensional data of the head and the area to be transplanted.

[0045] The head data acquisition device further includes a bracket 200, which is mounted on one side of the mounting cover 100. The bracket 200 is used to stably support the mounting cover 100. The bracket 200 is a structure that can be raised and lowered. Figure 2 and Figure 3 As shown, the bracket 200 is a telescopic sleeve rod, and an adjusting knob 201 is provided at the top of the bracket 200. When the height of the bracket 200 needs to be adjusted, the adjusting knob 201 is loosened to stretch or contract the sleeve rod, and then the adjusting knob 201 is tightened to complete the height adjustment of the bracket 200. The bracket 200 is a liftable and adjustable structure, which is suitable for various scenes and easy to operate.

[0046] A support base 300 is provided at the bottom of the bracket 200. In this embodiment, the support base 300 is V-shaped, and the bottom end of the bracket 200 is connected to the intersection of the V-shaped structure. The V-shaped support base 300 can stably support the bracket 200 and the mounting cover 100, and the gap in the middle of the V-shape is convenient for users to stand or sit for head data collection.

[0047] The headgear is a disposable headgear made of transparent silicone material. The transparent material makes it easy to see the area of ​​hair loss when the headgear is put on the user's head. The silicone material is elastic enough to ensure that it fits the contour of the user's head, and the silicone material is inexpensive.

[0048] In this embodiment, the control device is a computer, including a display screen. When the scanning probe scans and obtains the three-dimensional data of the head and the data of the area to be transplanted, it is sent to the control device, i.e., the computer. The image scanned by each scanning probe and the area to be transplanted can be displayed on the display screen. The image or data can be processed by the computer. This application does not involve the improvement of the algorithm, so it will not be described in detail.

[0049] The head data acquisition device also includes a calibration plate, which is used for calibration before the scanning probe is used. The calibration plate and its supporting structure used in this embodiment can refer to the structure disclosed in patent CN213629703U.

[0050] The customized wig manufacturing system also includes a printing device, which is a 3D printer. The 3D printer is connected to the control device through electrical signals. The 3D printer prints a customized head mold based on the three-dimensional head data provided by the control device. The 3D printer can make the printed head mold more consistent with the user's head, so that the subsequent customized wig is more suitable for the user. The head mold can be worn instead of the object after the customized wig is manufactured, and the details can be adjusted to make it more suitable for the object's head. The head mold can also become a part of the customized wig packaging display to improve the user experience.

[0051] The customized wig manufacturing system also includes a storage device, which is connected to the control device. The storage device is used to store the head model data of the customer object. The data is convenient for recording and preservation, and the target customer can scan once and customize multiple times.

[0052] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0053] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, it is still possible for a person skilled in the art to modify the technical solutions described in the above embodiments, or to replace some of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions claimed to be protected by the present invention.

Claims

1. A custom wig manufacturing system, characterized in that: include: A head cover configured to be put on the head to display the area to be transplanted; A head data acquisition device, comprising a mounting cover and a plurality of scanning probes, wherein the plurality of scanning probes are arranged on the mounting cover and configured to scan and acquire three-dimensional head data and data of the area to be transplanted; the mounting cover comprises an upper shell body in the shape of an arc disk and an annular lower shell body, the lower shell body is connected below the upper shell body, and mounting grooves are arranged on the bottom surface of the upper shell body and the inner wall of the lower shell body, and the scanning probes are installed in the mounting grooves; the mounting cover is made of a light-shielding material; A production device, which is configured to manufacture a customized hair set and perform hair transplantation according to the three-dimensional data of the head and the data of the area to be transplanted; A control device, which is electrically connected to the scanning probe and the production device respectively; A printing device is configured to print a customized head mold according to the three-dimensional head data.

2. The custom wig manufacturing system according to claim 1, characterized in that: The head data acquisition device further includes a bracket connected to the mounting cover, and the bracket is configured to support the mounting cover.

3. The customized wig manufacturing system according to claim 2, characterized in that: The bracket is an adjustable lifting structure.

4. The customized wig manufacturing system according to claim 3, characterized in that: A support base is provided at the bottom of the bracket, the support base is V-shaped, and the bracket is connected at the V-shaped intersection.

5. The custom wig manufacturing system according to claim 1, characterized in that: The head cover is made of transparent silicone material.

6. The custom wig manufacturing system according to claim 1, characterized in that: The control device comprises a display screen.

7. The custom wig manufacturing system according to claim 1, characterized in that: The customized wig manufacturing system further comprises a storage device connected to the control device, wherein the storage device is configured to store customized data.