Micro-silicon powder separation and dust removal device
By designing synchronous and linked control components, the existing micro-silicon powder separation and dust removal device is solved, and more efficient micro-silicon powder collection and filter cleaning are achieved.
Patent Information
- Application Number
- CN202421757904.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-24
AI Technical Summary
In the existing micro-silicon powder separation and dust removal device, each screw cannot achieve synchronous linkage, resulting in time-consuming and labor-intensive operation and low working efficiency.
A micro-silicon powder separation and dust removal device is designed, and all screws are synchronized by using control components. By driving the worm on the control shaft through the first hand-wheel drive, the worm gear and screw rotate simultaneously, so as to realize the synchronous up and down movement of all moving blocks and scrapes, and scratch the surface of the filter element to cause dust to fall off.
The synchronous linkage of all screws is achieved, which saves more time and effort, improves work efficiency, enhances the collection efficiency of microsilicon powder, and ensures the filtering efficiency of the filter mesh by cleaning components.
Smart Images

Figure CN222943142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of micro-silicon powder dust removal, in particular to a micro-silicon powder separation and dust removal device. Background Art
[0002] Microsilica fume is a by-product of the industrial smelting of metallic silicon and ferrosilicon alloys. It has excellent physical and chemical properties such as fine particles, light weight, large specific surface area, strong volcanic ash activity and high refractoriness. If it is directly discharged into the air or captured and piled up in large quantities, it will cause air pollution or cause dust, posing a serious threat to human health and the surrounding environment. However, scientific research has found that microsilica fume has high economic value and can be widely used in concrete, cement, refractory materials and other fields. Therefore, it is necessary to collect the microsilica fume through a dust removal device.
[0003] After searching, the patent with application number 202322434183.5 discloses a microsilica powder separation and dust removal device, which includes a dust removal box, and multiple filter elements are arranged inside the dust removal box. The patent uses the rotation of the screw to make the collection plate and the scraper scrape the surface of the filter element, so that the dust falls into the collection hopper, thereby achieving the purpose of recycling microsilica powder and avoiding the waste of microsilica powder.
[0004] However, the screw rods in the above patent cannot be synchronized, and each screw rod needs to be rotated in sequence to recover the microsilicon powder on all filter elements. This operation is time-consuming and labor-intensive, and the work efficiency is relatively low. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a micro silicon powder separation and dust removal device.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A micro-silica powder separation and dust removal device, comprising a support frame, a dust removal box welded to the outer wall of the top of the support frame, and a mounting plate welded to the outer wall of one side of the dust removal box;
[0008] A dust extraction fan is fixedly installed on the top outer wall of the mounting plate, an air extraction end of the dust extraction fan is connected to a capture hood through a pipeline, and a filter screen is fixedly connected inside the capture hood;
[0009] A cleaning component is provided in the capture cover, microsilica powder separation components are provided in the dust removal box and are evenly distributed, and a control component is provided on the top of the dust removal box;
[0010] The microsilica powder separation assembly includes a filter element fixedly connected to the dust removal box, a slide groove opened on the inner wall of one side of the dust removal box, a lead screw rotatably installed in the slide groove, a moving block threadedly connected to the lead screw, a scraper fixedly connected to the side wall of the moving block, and a worm gear fixedly sleeved on the top of the lead screw;
[0011] The control assembly includes two fixed seats fixed in sequence to the outer wall of the top of the dust removal box, a control shaft rotatably installed on the two fixed seats, worms fixedly mounted on the control shafts in sequence and the same number as the worm gears, and a first handwheel fixedly connected to the outer wall of one end of the control shaft, and each worm is meshed with each worm gear in sequence.
[0012] Preferably, the outer wall of the moving block is slidably connected to the inner wall of the slide groove, and the scraper is in contact with the surface of the filter element.
[0013] Preferably, the cleaning assembly includes a threaded cross rod rotatably installed in the capture cover, a sliding rod threadedly connected to the middle part of the threaded cross rod, a cleaning brush fixedly connected to the side wall of the sliding rod, a guide assembly and a second hand wheel fixedly connected to the outer wall of one end of the threaded cross rod, and the bristles on the cleaning brush are in contact with the surface of the filter.
[0014] Preferably, the guide assembly includes a guide transverse shaft welded in the capture cover and a guide sleeve fixedly embedded in the sliding rod, and the guide sleeve is slidably connected to the guide transverse shaft.
[0015] Preferably, the exhaust end of the dust extraction fan is connected to one side of the dust removal box through an exhaust pipe, and an air outlet pipe is provided on the other side of the dust removal box.
[0016] Preferably, a collecting hopper is fixedly connected to the bottom of the dust removal box, and a collecting cylinder is threadedly connected to the bottom of the collecting hopper.
[0017] The beneficial effects of the utility model are:
[0018] 1. The control assembly designed by the utility model can realize the synchronous linkage of all the lead screws, and then all the lead screws can be rotated synchronously by turning the first hand wheel, and then all the moving blocks will drive the scrapers thereon to move up and down to scrape the surface of each filter element, so that the dust falls and is collected. In this way, the whole process saves time and effort, improves work efficiency, and thus helps to improve the collection efficiency of microsilicon powder;
[0019] 2. The utility model is provided with a cleaning component, which can effectively clean the impurities blocked on the surface of the filter screen by moving the cleaning brush, thereby ensuring the filtering efficiency of the filter screen. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall front view of the three-dimensional structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the three-dimensional structure inside the dust removal box of the utility model;
[0022] Figure 3 It is a schematic diagram of the planar structure of the inner wall of one side of the dust removal box in the utility model;
[0023] Figure 4 It is a three-dimensional enlarged structural schematic diagram of the control component in the utility model;
[0024] Figure 5 This is a front view structural schematic diagram of the utility model;
[0025] Figure 6 It is a three-dimensional enlarged structural schematic diagram of the cleaning component in the utility model.
[0026] In the figure: 1. support frame; 2. dust removal box; 3. mounting plate; 4. dust extraction fan; 5. capture cover; 6. filter screen; 7. filter element; 8. lead screw; 9. moving block; 10. scraper; 11. worm gear; 12. fixed seat; 13. control shaft; 14. worm; 15. first hand wheel; 16. threaded cross bar; 17. sliding rod; 18. cleaning brush; 19. second hand wheel; 20. guide cross shaft; 21. guide sleeve; 22. collecting hopper; 23. collecting cylinder. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0028] Example 1, reference Figure 1-5 , a microsilica powder separation and dust removal device, comprising a support frame 1, a dust removal box 2 welded to the top outer wall of the support frame 1, and a mounting plate 3 welded to the outer wall of one side of the dust removal box 2;
[0029] In this embodiment, a dust extraction fan 4 is fixedly installed on the top outer wall of the mounting plate 3, and the suction end of the dust extraction fan 4 is connected to a capture cover 5 through a pipeline. The dust removal box 2 is provided with microsilica powder separation components distributed at equal distances, and a control component is provided on the top of the dust removal box 2;
[0030] In this embodiment, the microsilica powder separation assembly includes a filter element 7 fixedly connected to the dust removal box 2, a slide groove opened on the inner wall of one side of the dust removal box 2, a lead screw 8 rotatably installed in the slide groove, a moving block 9 threadedly connected to the lead screw 8, a scraper 10 fixedly connected to the side wall of the moving block 9, and a worm gear 11 fixedly sleeved on the top of the lead screw 8;
[0031] In this embodiment, the control assembly includes two fixing seats 12 fixed to the outer wall of the top of the dust removal box 2 in sequence, a control shaft 13 rotatably mounted on the two fixing seats 12, worms 14 fixedly mounted on the control shafts 13 in sequence and having the same number as the worm gears 11, and a first hand wheel 15 fixedly connected to the outer wall of one end of the control shaft 13, and each worm 14 is meshed with each worm gear 11 in sequence;
[0032] Furthermore, the outer wall of the moving block 9 is slidably connected to the inner wall of the chute, the scraper 10 contacts the surface of the filter element 7, the exhaust end of the dust extraction fan 4 is connected to one side of the dust removal box 2 through the exhaust pipe, and the other side of the dust removal box 2 is provided with an outlet pipe, and the bottom of the dust removal box 2 is fixedly connected to a collecting hopper 22, and the bottom of the collecting hopper 22 is threadedly connected to a collecting cylinder 23;
[0033] During the specific implementation of this embodiment: all the worms 14 on the control shaft 13 are driven to rotate by the first hand wheel 15, and then the worm wheels 11 meshing with the worms 14 will drive the lead screws 8 to rotate synchronously, and then all the moving blocks 9 will drive the scrapers 10 thereon to move up and down, so that the surface of each filter element 7 is scratched by each scraper 10, so that the dust falls into the collecting hopper 22 and falls into the collecting barrel 23 for collection, thereby achieving the purpose of recovering microsilica powder and avoiding the waste of microsilica powder. In this way, the whole process saves time and effort in operation, improves work efficiency, and thus helps to improve the collection efficiency of microsilica powder.
[0034] Example 2, reference Figure 1 and Figure 5-6 This embodiment is optimized on the basis of embodiment 1, specifically:
[0035] In this embodiment, a filter screen 6 is fixedly connected to the capture cover 5, and the filter screen 6 is used to filter impurities in the gas to separate the microsilicon powder from the impurities and improve the recovery purity of the microsilicon powder. A cleaning component is provided in the capture cover 5;
[0036] Further, the cleaning assembly includes a threaded cross bar 16 rotatably mounted in the capture cover 5, a sliding rod 17 threadedly connected to the middle of the threaded cross bar 16, a cleaning brush 18 fixedly connected to the side wall of the sliding rod 17, a guide assembly and a second hand wheel 19 fixedly connected to the outer wall of one end of the threaded cross bar 16, and the bristles on the cleaning brush 18 are in contact with the surface of the filter screen 6;
[0037] Furthermore, the guide assembly includes a guide transverse shaft 20 welded in the capture cover 5 and a guide sleeve 21 fixedly embedded in the sliding rod 17, and the guide sleeve 21 is slidably connected to the guide transverse shaft 20;
[0038] During the specific implementation of this embodiment: the threaded cross bar 16 is controlled to rotate by the second hand wheel 19, and then under the guidance of the guide assembly, the sliding rod 17 threadably connected to the threaded cross bar 16 controls the movement of the cleaning brush 18 to effectively clean the impurities blocking the surface of the filter screen 6, thereby ensuring the filtering efficiency of the filter screen 6.
[0039] The working principle of the utility model is as follows: first, the dust extraction fan 4 is started and the gas with microsilicon powder is captured in combination with the use of the capture cover 5, and the filter screen 6 in the capture cover 5 performs primary filtration on the gas to separate the microsilicon powder from impurities;
[0040] Secondly, the gas enters the dust removal box 2 through the exhaust pipe from the exhaust end of the dust extraction fan 4. At this time, the microsilica powder is filtered by multiple filter elements 7, so that the dust is adsorbed on the filter element 7, and then the first hand wheel 15 drives all the worms 14 on the control shaft 13 to rotate, and then the worm wheels 11 meshing with the worms 14 will drive the lead screws 8 to rotate synchronously, and then all the moving blocks 9 will drive the scrapers 10 thereon to move up and down together, so that the surfaces of the filter elements 7 are scratched by the scrapers 10, so that the dust falls into the collecting hopper 22 and falls into the collecting barrel 23 for collection, so as to achieve the purpose of recovering the microsilica powder and avoid the waste of microsilica powder. In this way, the whole process saves time and effort, improves work efficiency, and thus helps to improve the collection efficiency of microsilica powder;
[0041] Finally, the threaded cross bar 16 is controlled to rotate by the second hand wheel 19, and then under the guidance of the guide assembly, the sliding rod 17 threadably connected to the threaded cross bar 16 controls the movement of the cleaning brush 18 to effectively clean the impurities blocked on the surface of the filter screen 6, thereby ensuring the filtering efficiency of the filter screen 6.
[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A microsilica powder separation and dust removal device, comprising a support frame (1), a dust removal box (2) welded to the top outer wall of the support frame (1), and a mounting plate (3) welded to the outer wall of one side of the dust removal box (2); It is characterized in that A dust extraction fan (4) is fixedly mounted on the top outer wall of the mounting plate (3); an air extraction end of the dust extraction fan (4) is connected to a capture hood (5) via a pipeline, and a filter screen (6) is fixedly connected inside the capture hood (5); The capture cover (5) is provided with a cleaning component, the dust removal box (2) is provided with micro-silica powder separation components distributed at equal distances, and the top of the dust removal box (2) is provided with a control component; The microsilica powder separation assembly comprises a filter element (7) fixedly connected to the dust removal box (2), a slide groove opened on the inner wall of one side of the dust removal box (2), a lead screw (8) rotatably installed in the slide groove, a moving block (9) threadedly connected to the lead screw (8), a scraper (10) fixedly connected to the side wall of the moving block (9), and a worm gear (11) fixedly mounted on the top of the lead screw (8); The control assembly comprises two fixing seats (12) fixed in sequence to the outer wall of the top of the dust removal box (2), a control shaft (13) rotatably mounted on the two fixing seats (12), worms (14) fixedly mounted in sequence on the control shafts (13) and having the same number as the worm wheels (11), and a first hand wheel (15) fixedly connected to the outer wall of one end of the control shaft (13), and each worm (14) is meshed with each worm wheel (11) in sequence.
2. A microsilica powder separation and dust removal device according to claim 1, characterized in that: The outer wall of the moving block (9) is slidably connected to the inner wall of the slide groove, and the scraper (10) is in contact with the surface of the filter element (7).
3. A microsilica powder separation and dust removal device according to claim 1, characterized in that: The cleaning assembly comprises a threaded cross bar (16) rotatably mounted in the capture cover (5), a sliding rod (17) threadedly connected to the middle of the threaded cross bar (16), a cleaning brush (18) fixedly connected to the side wall of the sliding rod (17), a guide assembly and a second hand wheel (19) fixedly connected to the outer wall of one end of the threaded cross bar (16), and the bristles on the cleaning brush (18) are in contact with the surface of the filter screen (6).
4. A microsilica powder separation and dust removal device according to claim 3, characterized in that: The guide assembly comprises a guide transverse shaft (20) welded inside the capture cover (5) and a guide sleeve (21) fixedly embedded in the sliding rod (17), and the guide sleeve (21) is slidably connected to the guide transverse shaft (20).
5. The microsilica powder separation and dust removal device according to claim 1, characterized in that: The exhaust end of the dust extraction fan (4) is connected to one side of the dust removal box (2) through an exhaust pipe, and an exhaust pipe is provided on the other side of the dust removal box (2).
6. The microsilica powder separation and dust removal device according to claim 1, characterized in that: The bottom of the dust removal box (2) is fixedly connected to a collecting hopper (22), and the bottom of the collecting hopper (22) is threadedly connected to a collecting cylinder (23).
Citation Information
Patent Citations
Micro-silicon powder separation and dust removal device
CN220899850U