Classification screening device for tea processing
By designing a screen structure that is easy to replace and a feed assembly for evenly disposing tea leaves, the problem of screening in existing tea screening devices is solved, and the screening efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421811072.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In existing tea screening devices, screens are not easy to replace, resulting in wear or blockage of screens, affecting the accuracy and efficiency of screening.
A grading screening device including a vibrating carrier, a feed assembly and a screening assembly is designed. Through the combination of magnetic brackets and spring insert rods, the screen is easily disassembled and replaced; the feeding assembly ensures evenly discharging and discharging of tea leaves through the cutting frame, comb rod and electric guide rail.
It realizes convenient replacement of screens and uniform placement of tea, improves screening efficiency and accuracy, and adapts to different tea screening needs.
Smart Images

Figure CN222943939U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screening devices, in particular to a grading and screening device for tea processing. Background Art
[0002] Tea processing, grading and screening is to determine the quality and grade of tea to meet the needs of different consumers. Tea grading helps consumers understand the quality of tea and choose tea that suits their taste and needs. At present, the way of tea screening includes vibration screening mode, which adjusts the vibration frequency and amplitude of the vibration motor so that the tea particles can be separated on the screen. The tea particles pass through the pores on the screen and are graded by vibration according to the size and weight of the particles. The screen structure used is often in a fixed combination with the device. After long-term tea screening, the screen will be worn or blocked. Cleaning the blockage on the device will easily lead to some edges and corners not being cleared in place, thus affecting the accuracy and efficiency of subsequent screening. Utility Model Content
[0003] In view of the deficiencies of the prior art, the purpose of the present invention is to provide a grading and screening device for tea processing, so as to solve the problem that the screens in some tea screening devices mentioned in the above background technology are difficult to replace.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grading and screening device for tea processing, comprising a vibrating carrier, and a feeding assembly mounted on the vibrating carrier for evenly feeding tea leaves, at least two groups of screening assemblies are mounted inside the vibrating carrier, and a discharge hopper for discharging tea leaves from the screening assembly is plugged into one side of the vibrating carrier;
[0005] The screening component includes three side panels fixedly installed inside the vibration carrier, magnetic support bars are installed on both sides of the bottom of the three side panels, and a screen structure extending into the interior of the three side panels and engaging with the magnetic support bars is inserted on the front side of the vibration carrier.
[0006] Preferably, a bearing plate is fixedly mounted at the rear ends of the bottoms of the two magnetic support strips, through slots are provided on the screen structure and the magnetic support strips, and a spring rod is installed on the bearing plate for passing through the through slots to lock the screen structure and the magnetic support strips.
[0007] Preferably, the feeding assembly comprises a feeding hopper arranged above the vibrating carrier, and feeding frames for transferring tea leaves are installed on both sides of the feeding hopper.
[0008] Preferably, the inclination of the discharge frame is not less than 20°, and a comb rod for dispersing and discharging tea leaves is clamped on the discharge frame.
[0009] Preferably, a load-bearing frame is installed on the feed hopper, and an electric guide rail is installed on the vibration carrier, which is slidably connected with the load-bearing frame and is used to drive the unloading frame to move horizontally at a uniform speed.
[0010] Preferably, the vibration carrier includes a frame structure as a device carrier, an elastic structure is installed at the bottom of the frame structure, and a vibration motor is installed on the back of the frame structure for shaking and screening tea leaves in cooperation with the elastic structure.
[0011] Preferably, a baffle for blocking the outlet is inserted into the discharge hopper, and one side of the baffle is in contact with the outer surface of the frame structure, and an extension plate for improving the convenience of lifting is installed on the baffle.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model adjusts the relative position relationship between the spring plug rod and the screen structure by changing the comprehensive length of the spring plug rod, so that it can adjust between firmly fixing the screen structure and conveniently disassembling the screen structure, and can also trim and replace the screen structure with different pores according to the needs of different tea screening.
[0014] 2. The utility model can cooperate with the feeding frame, the combing rod and the electric guide rail to spread the tea leaves in the feed hopper more evenly on the surface of the upper screen structure, thereby improving the efficiency and effect of subsequent screening. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the vibration carrier of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the feeding assembly of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the screening component of the utility model.
[0019] In the figure: 1. vibration carrier; 101. frame structure; 102. elastic structure; 103. vibration motor; 2. feeding assembly; 201. feeding hopper; 202. unloading frame; 203. comb rod; 204. load-bearing frame; 205. electric guide rail; 3. screening assembly; 301. three-side enclosure; 302. magnetic support bar; 303. screen structure; 304. load-bearing support plate; 3041. spring plug rod; 305. through slot; 4. discharge hopper. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Tea grading and screening is to determine the quality and grade of tea to meet the needs of different consumers. Tea grading helps consumers understand the quality of tea and choose tea that suits their taste and needs. At the same time, tea grading can ensure that tea of the same grade remains consistent in quality and improve the overall quality of tea. In order to achieve convenient replacement of the screen according to the requirements of screening of different tea sizes, and to evenly put tea into the screening device, the subsequent screening efficiency is improved. Please refer to an implementation method disclosed in the following embodiment.
[0022] like Figure 1-Figure 4 As shown, an embodiment provided by the utility model:
[0023] A grading and screening device for tea processing, wherein a feed component 2 is mounted on a vibrating carrier 1 for evenly placing tea leaves, at least two groups of screening components 3 are mounted inside the vibrating carrier 1 for cooperating with the vibrating carrier 1 itself to realize the vibrating screening function of tea leaves, a discharge hopper 4 for discharging tea leaves from the screening component 3 is plugged into one side of the vibrating carrier 1, a baffle plugged into the discharge hopper 4 is used to block the outlet to prevent tea leaves from being discharged from the discharge hopper 4 during the vibrating screening stage, and an extension plate mounted on the baffle is used to improve the convenience of lifting. In actual applications, tea leaves are placed into the feed component 2, and then evenly spread on the upper surface of the screening component 3, and in combination with the vibration effect provided by the vibrating carrier 1 itself, the tea leaves are shaken at a certain frequency on the upper surface of the screening component 3, so that tea leaves particles can be separated on the screening component 3, and by equipping at least two groups of screening components 3 with inconsistent hole gaps, grading and screening by vibration can be realized;
[0024] like Figure 1 and Figure 2As shown, the screening component 3 includes a three-side enclosure 301 fixedly installed inside the vibration carrier 1, and magnetic support strips 302 are installed on both sides of the bottom of the three-side enclosure 301. A screen structure 303 extending into the interior of the three-side enclosure 301 and mutually attracted with the magnetic support strips 302 is inserted on the front of the vibration carrier 1, and the rear ends of the bottoms of the two magnetic support strips 302 are fixedly installed with a bearing support plate 304, and the screen structure 303 and the magnetic support strip 302 are both provided with a through slot 305. A spring for locking the screen structure 303 and the magnetic support strip 302 through the through slot 305 is installed on the bearing support plate 304. The spring rod 3041 is squeezed downward along the through slot 305, so that the spring rod 3041 shrinks in length downward, and the top of the spring rod 3041 gradually separates from the screen structure 303 downward, thereby achieving the purpose of unlocking the screen structure 303 and the magnetic support bar 302. Thereafter, the screen structure 303 can be pulled forward with great force to be extracted from the inside of the vibration carrier 1, so as to facilitate the replacement of the screen structure 303. In addition, magnetic suction plates adapted to the magnetic support bar 302 are installed on both sides of the bottom of the screen structure 303, which effectively increase the firmness of the screen structure 303 and the magnetic support bar 302 when they are combined.
[0025] In traditional tea screening equipment, after the tea leaves are put into the hopper, the tea leaves discharged downward from the hopper will be concentrated on one spot on the surface of the screen, thus affecting the efficiency of subsequent tea screening. In order to solve this problem, Figure 1 and Figure 3 As shown, the feeding assembly 2 includes a feeding hopper 201 arranged above the vibrating carrier 1, and feeding frames 202 for transferring tea leaves are installed on both sides of the feeding hopper 201, and the inclination of the feeding frame 202 is not less than 20°. Combing rods 203 for dispersing and discharging tea leaves are clamped on the feeding frame 202, and a load-bearing frame 204 is installed on the feeding hopper 201. An electric guide rail 205 slidably connected with the load-bearing frame 204 and used to drive the feeding frame 202 to move horizontally at a uniform speed is installed on the vibrating carrier 1. The feeding hopper 201 is wide at the top and narrow at the bottom, which can reduce the speed of discharging tea leaves from the feed hopper 201. In actual use, the tea leaves are put into the feed hopper 201, and then fall down into the discharge frame 202, and are gradually discharged outward along the inclined discharge frame 202. At the same time, the comb rod 203 is used to disperse the tea leaves to prevent them from sliding down along the middle of the discharge frame 202 in an accumulated manner. In addition, the electric guide rail 205 is used to drive the feed hopper 201 and the discharge frame 202 to move at a uniform speed along the vibration carrier 1 at a set speed, so that the discharged tea leaves are spread more evenly on the surface of the upper screen structure 303, thereby improving the efficiency and effect of subsequent screening.
[0026] like Figure 4As shown, the vibration carrier 1 includes a frame structure 101 as a device carrier, an elastic structure 102 is installed at the bottom of the frame structure 101, and a vibration motor 103 is installed on the back of the frame structure 101 to cooperate with the elastic structure 102 to shake and screen tea leaves. The vibration motor 103 is used to cooperate with the elastic structure 102 to generate vibration of a set frequency, so that the tea particles shake on the upper surface of the screen structure 303, thereby promoting the separation of tea particles according to size.
[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A grading and screening device for tea processing, comprising a vibrating carrier (1), and a feeding assembly (2) mounted on the vibrating carrier (1) for evenly feeding tea leaves, characterized in that: At least two groups of screening components (3) are installed inside the vibration carrier (1), and a discharge hopper (4) for discharging tea leaves from the screening components (3) is plugged into one side of the vibration carrier (1); The screening component (3) comprises a three-side enclosure (301) fixedly mounted inside the vibration carrier (1), magnetic support strips (302) being mounted on both sides of the bottom of the three-side enclosure (301), and a screen structure (303) extending into the interior of the three-side enclosure (301) and engaging with the magnetic support strips (302) being inserted on the front side of the vibration carrier (1).
2. A grading and screening device for tea processing according to claim 1, characterized in that: A bearing support plate (304) is fixedly mounted at the rear ends of the bottoms of the two magnetic support strips (302); a through slot (305) is provided on the screen structure (303) and the magnetic support strip (302); and a spring insertion rod (3041) is mounted on the bearing support plate (304) for passing through the through slot (305) to lock the screen structure (303) and the magnetic support strip (302).
3. A grading and screening device for tea processing according to claim 1, characterized in that: The feeding assembly (2) comprises a feeding hopper (201) arranged above the vibrating carrier (1), and a feeding frame (202) for transferring tea leaves is installed on both sides of the feeding hopper (201).
4. A grading and screening device for tea processing according to claim 3, characterized in that: The inclination of the material discharge frame (202) is not less than 20 degrees, and a combing rod (203) for dispersing and discharging tea leaves is clamped on the material discharge frame (202).
5. The grading and screening device for tea processing according to claim 3, characterized in that: The feed hopper (201) is provided with a load-bearing frame (204), and the vibration carrier (1) is provided with an electric guide rail (205) which is slidably connected with the load-bearing frame (204) and is used to drive the unloading frame (202) to move horizontally at a uniform speed.
6. A grading and screening device for tea processing according to claim 1, characterized in that: The vibration carrier (1) comprises a frame structure (101) as a device carrier, an elastic structure (102) is installed at the bottom of the frame structure (101), and a vibration motor (103) is installed on the back of the frame structure (101) to cooperate with the elastic structure (102) to perform tea leaf shaking screening.
7. A grading and screening device for tea processing according to claim 1, characterized in that: The discharge hopper (4) is plugged with a baffle for blocking the outlet, and one side of the baffle is in contact with the outer surface of the frame structure (101), and an extension plate is installed on the baffle for improving the convenience of lifting.