Laser etching detection equipment

By designing laser engraving inspection equipment, using automated transmission and visual inspection, the problem of inefficient e-cigarette after manual inspection of laser engraving is solved, and the effect of reducing labor costs and improving production efficiency is achieved.

CN222943967UActive Publication Date: 2025-06-06广东弗我智能制造有限公司
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Patent Information

Application Number
CN202421716797.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-06
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

In the prior art, the electronic cigarette after manual inspection of laser engraving is not only high labor cost but also low efficiency, but it is difficult to meet the demand for improving production efficiency.

Method used

Design a laser engraving inspection equipment, including transmission devices, laser engraving machines, visual inspection equipment and displacement robots, to automatically inspect the electronic cigarettes after laser engraving through automated transmission and visual inspection.

Benefits of technology

Through automated inspection, labor costs are reduced, production efficiency is improved, and the accuracy and consistency of laser engraving effects are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electronic cigarette production, and particularly discloses laser etching detection equipment, which comprises a transmission device, a laser etching detection device and a laser etching detection device, the laser carving machine is located at the upstream position of the conveying device and used for conducting laser carving operation on the electronic cigarettes in the conveying carrier; the visual detection equipment is positioned at the downstream position of the transmission device; comprising a CCD (Charge Coupled Device) module for carrying out visual inspection on laser etching images and texts on the electronic cigarettes, an NG (Natural Gas) recycling storage rack for recycling the electronic cigarettes with unqualified laser etching, a material supplementing and supplying rack for providing the electronic cigarettes with qualified laser etching, and a shifting manipulator for shifting the electronic cigarettes. The laser etching detection equipment provided by the utility model can be used for automatically detecting the electronic cigarette after laser etching, so that the labor cost is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic cigarette production, in particular to a laser engraving detection device. Background Art

[0002] Many manufacturers require laser engraving of preset logos and other graphic information on e-cigarettes. In order to avoid missing engraving or incorrect laser engraving, it is often necessary to set up inspection workers at the exit of the laser engraving machine to inspect the e-cigarettes after laser engraving.

[0003] However, manual laser engraving inspection not only has high labor costs but also low efficiency. Therefore, the utility model is committed to developing a detection device for automatically inspecting electronic cigarettes after laser engraving, thereby reducing labor costs and improving production efficiency.

[0004] The above information disclosed in this Background section is included only for enhancement of understanding of the background of the present disclosure and therefore it may contain information that does not form the prior art that is currently known to a person of ordinary skill in the art. Utility Model Content

[0005] One purpose of the utility model is to provide a laser engraving detection device, which can automatically inspect the electronic cigarette after laser engraving, thereby reducing labor costs and improving production efficiency.

[0006] In order to achieve the above purpose, the utility model provides a laser engraving detection device, including:

[0007] A transmission device, the transmission device is used to transport a transport vehicle loaded with electronic cigarettes;

[0008] A laser engraving machine, which is located upstream of the transmission device and is used to perform laser engraving operations on the electronic cigarette in the transport vehicle;

[0009] A visual inspection device is located downstream of the transmission device, and includes a CCD module for visually inspecting laser-engraved images and texts on the electronic cigarette, an NG recovery storage rack for recycling electronic cigarettes that fail the laser engraving, a replenishment supply rack for providing electronic cigarettes that pass the laser engraving, and a shifting robot for shifting the electronic cigarette.

[0010] Optionally, the transmission device includes two conveyor belts disposed at intervals, and a lifting mechanism located between the two conveyor belts.

[0011] Optionally, the CCD module includes a workbench, a plurality of CCD cameras installed on the workbench, and a fill light located above each of the CCD cameras.

[0012] Optionally, a vertical column is provided on the top surface of the workbench, a lamp box mounting seat is provided on the vertical column, and a lamp box rotating shaft is rotatably connected to the lamp box mounting seat;

[0013] Wherein, the fill light is installed on the lamp box rotating shaft.

[0014] Optionally, a column guide groove is provided on the top surface of the workbench, and the vertical column is adjustably fixedly installed in the column guide groove.

[0015] Optionally, the top surface of the workbench is further provided with a plurality of camera guide grooves which are arranged one-to-one corresponding to each of the CCD cameras and are parallel to each of the column guide grooves;

[0016] Each of the CCD cameras is securely installed in the corresponding camera guide groove in an adjustable manner.

[0017] Optionally, the workbench includes:

[0018] A gate-type bracket, wherein the column guide groove is located at the edge of the gate-type bracket;

[0019] A table top pad is installed at the middle position of the door-shaped bracket, and each of the camera guide grooves is located on the table top pad.

[0020] Optionally, the door-shaped bracket and the table top pad are fastened together by fastening bolts.

[0021] Optionally, a plurality of pad magnetic parts are provided on the table pad, and a camera magnetic part for magnetically positioning with each of the pad magnetic parts is provided at the bottom of the CCD camera.

[0022] Optionally, it also includes a loading and unloading linear drive mechanism that drives the NG recovery storage rack and the replenishment supply rack to move closer to or away from the shift robot.

[0023] The beneficial effect of the utility model is that it provides a laser engraving detection device. After the laser engraving machine performs laser engraving on the electronic cigarette in the transport carrier, the transmission device transports the transport carrier to a position close to the CCD module, and the shifting manipulator grabs the electronic cigarette in the transport carrier and transfers it to the CCD module for visual inspection:

[0024] If the test is qualified, the shifting robot puts the e-cigarette back into the transport carrier and then grabs the next e-cigarette for visual inspection;

[0025] If the inspection fails, the shifting robot will place the e-cigarette on the NG recovery storage rack, then grab an e-cigarette from the refilling rack and put it into the transport carrier; the significance of the refilling operation is to ensure that the transport carrier sent to the downstream is in a fully loaded state, so as to facilitate the standardized mechanical operation of the downstream equipment and avoid the electronic cigarettes sent by the transport carrier actually affecting the automated production of the downstream equipment.

[0026] Therefore, the laser engraving detection equipment provided by the utility model can automatically inspect the electronic cigarette after laser engraving, thereby reducing labor costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0028] Figure 1 A schematic diagram of the structure of a laser engraving detection device provided in an embodiment;

[0029] Figure 2 A schematic diagram of the structure of a visual inspection device provided in an embodiment;

[0030] Figure 3 A schematic diagram of the structure of a CCD module provided in an embodiment.

[0031] In the figure:

[0032] 100. Transport vehicles;

[0033] 1. Transmission device; 101. Conveyor belt;

[0034] 2. Laser engraving machine;

[0035] 3. Visual inspection equipment;

[0036] 301, CCD module; 3011, workbench; 3011a, door-type bracket; 3011b, column guide groove; 3011c, table pad; 3011d, camera guide groove; 3012, CCD camera; 3013, fill light; 3014, lamp box mounting seat; 3015, lamp box shaft; 3016, vertical column;

[0037] 302, NG recovery storage rack;

[0038] 303, feeding rack for refilling;

[0039] 304, shifting manipulator;

[0040] 305. Linear drive mechanism for loading and unloading. DETAILED DESCRIPTION

[0041] The reference to "embodiment" in the present invention means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The word "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present invention, as long as there is no technical contradiction or conflict, the various technical features mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.

[0042] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which the present invention belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit the present invention.

[0043] In the description of the present invention, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that three relationships may exist, for example, A and / or B, which means: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this article generally indicates that the objects before and after are in a logical relationship of "or".

[0044] In the present invention, terms such as “first” and “second” are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship of quantity, priority or sequence between these entities or operations.

[0045] Without further restrictions, in the present invention, the words "include", "comprises", "has" or other similar expressions used in sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those limited elements, but also other elements not explicitly listed, or also include elements inherent to such process, method or product.

[0046] Similar to the understanding in the Examination Guidelines, in the present invention, expressions such as "greater than", "less than", "exceed" and the like are understood to exclude the number itself; expressions such as "above", "below", "within" and the like are understood to include the number itself. In addition, in the description of the embodiments of the present invention, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups", "multiple times", etc., unless otherwise clearly and specifically limited.

[0047] In the description of the embodiments of the present invention, the space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present invention or facilitating the reader's understanding, and do not indicate or imply that the referred device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0048] Unless otherwise expressly specified or limited, in the description of the embodiments of the present utility model, the terms "install", "connect", "connect", "fix", "set" and the like used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the technical field of the present utility model, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to the specific circumstances.

[0049] The utility model provides a laser engraving detection device, which is suitable for the application scenario of laser engraving effect detection on electronic cigarettes after laser engraving. The device can automatically inspect the electronic cigarettes after laser engraving, thereby reducing labor costs and improving production efficiency.

[0050] See also Figure 1 The laser engraving detection equipment provided in this embodiment includes a transmission device 1, a laser engraving machine 2, and a visual detection device 3.

[0051] The transmission device 1 is used to transport the transport vehicle 100 loaded with electronic cigarettes. The laser engraving machine 2 is located at the upstream position of the transmission device 1 and is used to perform laser engraving operations on the electronic cigarettes in the transport vehicle 100.

[0052] See also Figure 2 The visual inspection device 3 is located downstream of the transmission device 1, and includes a CCD module 301 for visually inspecting laser-engraved images and texts on the electronic cigarette, an NG recovery storage rack 302 for recycling electronic cigarettes that fail laser engraving, a replenishment supply rack 303 for providing electronic cigarettes that have passed laser engraving, and a shifting robot 304 for shifting the electronic cigarette.

[0053] It should be noted that the laser engraving machine 2 used in this embodiment is an existing product on the market, and its specific structure and working principle are not the focus of the present utility model, so they are not described in detail.

[0054] In the laser engraving detection device provided in this embodiment, after the laser engraving machine 2 performs laser engraving on the electronic cigarette in the transport carrier 100, the transmission device 1 transports the transport carrier 100 to a position close to the CCD module 301, and the shifting manipulator 304 grabs the electronic cigarette in the transport carrier 100 and transfers it to the CCD module 301 for visual inspection:

[0055] If the inspection is qualified (for example, the laser engraved images and texts are complete and clear without any missing parts), the electronic cigarette is put back into the transport carrier 100, and then the next electronic cigarette is picked up for visual inspection;

[0056] If the inspection fails (for example, there is no laser engraved image or text, or the laser engraved image or text is unclear or missing), the electronic cigarette is placed in the NG recovery storage rack 302, and then an electronic cigarette is grabbed from the replenishment supply rack 303 and placed in the transport carrier 100; the significance of the replenishment operation is to ensure that the transport carrier 100 sent to the downstream is in a fully loaded state, so as to facilitate the standardized mechanical operation of the downstream equipment and avoid the electronic cigarettes sent by the transport carrier 100 actually affecting the automated production of the downstream equipment.

[0057] Therefore, the laser engraving detection equipment provided by the utility model can automatically inspect the electronic cigarette after laser engraving, thereby reducing labor costs and improving production efficiency.

[0058] In this embodiment, the transmission device 1 includes two conveyor belts 101 spaced apart from each other and a lifting mechanism located between the two conveyor belts 101 .

[0059] After the lifting mechanism lifts the transport carrier 100 upward, the shift robot 304 performs material picking and placing operations from the transport carrier 100, avoiding the conveyor belt 101 from being damaged by downward pressure during the picking and placing process, and also ensuring good support for the transport carrier 100.

[0060] See also Figure 3 Optionally, the CCD module 301 includes a workbench 3011 , a plurality of CCD cameras 3012 installed on the workbench 3011 , and a fill light 3013 located above each of the CCD cameras 3012 .

[0061] Optionally, the workbench 3011 includes a door-shaped bracket 3011a and a table top pad 3011c. The edge of the door-shaped bracket 3011a is provided with a column guide groove 3011b, and the table top pad 3011c is installed in the middle of the door-shaped bracket 3011a. Furthermore, the door-shaped bracket 3011a and the table top pad 3011c are fastened and connected by fastening bolts.

[0062] A vertical column 3016 is disposed on the top surface of the workbench 3011, and a lamp box mounting seat 3014 is disposed on the vertical column 3016. A lamp box rotating shaft 3015 is rotatably connected to the lamp box mounting seat 3014; wherein the fill light 3013 is mounted on the lamp box rotating shaft 3015. Optionally, the vertical column 3016 is fixedly mounted in the column guide groove 3011b in an adjustable manner.

[0063] By moving the vertical column 3016 forward and backward along the column guide groove 3011b, the position of the fill light 3013 can be adjusted forward and backward, and by rotating the light box shaft 3015, the light output angle of the fill light 3013 can be adjusted, thereby adjusting the fill light effect.

[0064] In this embodiment, the top surface of the table pad 3011c is also provided with a plurality of camera guide grooves 3011d which are arranged one by one corresponding to each CCD camera 3012 and are parallel to each column guide groove 3011b; each CCD camera 3012 is fixedly installed in the corresponding camera guide groove 3011d in an adjustable manner. By moving the CCD camera 3012 forward and backward along the camera guide groove 3011d, the position of the CCD camera 3012 can be adjusted forward and backward for manual focusing.

[0065] When it is necessary to replace a CCD camera 3012 of a different specification and size, it is only necessary to replace the table pad 3011c with the matching camera guide groove 3011d, and the door-type bracket 3011a can be reused.

[0066] Optionally, the table pad 3011c is provided with a plurality of pad magnetic parts, and the bottom of the CCD camera 3012 is provided with a camera magnetic part for magnetically positioning with each of the pad magnetic parts. For example, both the pad magnetic part and the camera magnetic part are magnets, or one of them is a magnet and the other is an iron block.

[0067] After sliding and adjusting the position of the CCD camera 3012 along the camera guide groove 3011d, the camera magnetic suction piece can be magnetically positioned with the pad magnetic suction piece at the corresponding position through the magnetic force, which is simple, convenient and efficient in positioning.

[0068] Optionally, it further includes a loading and unloading linear drive mechanism 305 that drives the NG recovery storage rack 302 and the replenishing feeding rack 303 to move closer to or farther from the shifting manipulator 304. When all the electronic cigarettes in the replenishing feeding rack 303 are taken out, the replenishing linear drive mechanism drives the replenishing feeding rack 303 to move outward so that new electronic cigarettes can be added manually or by a manipulator.

[0069] In summary, the laser engraving detection device provided in this embodiment has the following advantages:

[0070] ① After the laser engraving machine 2 performs laser engraving on the electronic cigarette in the transport carrier 100, the shifting robot 304 grabs the electronic cigarette in the transport carrier 100 and transfers it to the CCD module 301 for visual inspection, which can sort out defective products and replenish qualified products into the transport carrier 100 to avoid affecting the mechanized operation of the downstream process, thereby reducing labor costs and improving production efficiency;

[0071] ② The front and rear position and lighting angle of the fill light 3013 are adjustable, and the front and rear position of the CCD camera 3012 are adjustable, which is conducive to adapting to various detection working conditions;

[0072] ③ The magnetic positioning of the CCD camera 3012 is conducive to quickly completing the adjustment operation of the CCD camera 3012, thereby improving production efficiency.

[0073] It should be noted that the linear drive mechanism mentioned in the present invention can be a cylinder, a hydraulic cylinder, an electric cylinder or a motor screw linear module, etc., and the rotary drive mechanism mentioned can be a brushed motor, a brushless motor, or a rotary cylinder, etc. The present invention does not limit the specific structural forms of the linear drive mechanism and the rotary drive mechanism.

[0074] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of this application, this does not limit the scope of patent protection of this application. All technical solutions generated by replacing or modifying equivalent structures or equivalent processes based on the essential concept of this application using the contents recorded in the specification and drawings of this application, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are included in the scope of patent protection of this application.

Claims

1. A laser engraving detection device, characterized in that: include: A transmission device, the transmission device is used to transport a transport vehicle loaded with electronic cigarettes; A laser engraving machine, which is located upstream of the transmission device and is used to perform laser engraving operations on the electronic cigarette in the transport vehicle; A visual inspection device is located downstream of the transmission device, and includes a CCD module for visually inspecting laser-engraved images and texts on the electronic cigarette, an NG recovery storage rack for recycling electronic cigarettes that fail the laser engraving, a replenishment supply rack for providing electronic cigarettes that pass the laser engraving, and a shifting robot for shifting the electronic cigarette.

2. The laser engraving detection device according to claim 1, characterized in that: The transmission device comprises two conveyor belts arranged at intervals, and a lifting mechanism located between the two conveyor belts.

3. The laser engraving detection device according to claim 1, characterized in that: The CCD module comprises a workbench, a plurality of CCD cameras installed on the workbench, and a fill light located above each of the CCD cameras.

4. The laser engraving detection device according to claim 3, characterized in that: A vertical column is provided on the top surface of the workbench, a lamp box mounting seat is provided on the vertical column, and a lamp box rotating shaft is rotatably connected to the lamp box mounting seat; Wherein, the fill light is installed on the lamp box rotating shaft.

5. The laser engraving detection device according to claim 4, characterized in that: A column guide groove is provided on the top surface of the workbench, and the vertical column is adjustably and securely installed in the column guide groove.

6. The laser engraving detection device according to claim 5, characterized in that: The top surface of the workbench is also provided with a plurality of camera guide grooves which are arranged one by one corresponding to each of the CCD cameras and are parallel to each of the column guide grooves; Each of the CCD cameras is securely installed in the corresponding camera guide groove in an adjustable manner.

7. The laser engraving detection device according to claim 6, characterized in that: The workbench comprises: A gate-type bracket, wherein the column guide groove is located at the edge of the gate-type bracket; A table top pad is installed at the middle position of the door-shaped bracket, and each of the camera guide grooves is located on the table top pad.

8. The laser engraving detection device according to claim 7, characterized in that: The door-shaped bracket and the table top backing plate are fastened and connected by fastening bolts.

9. The laser engraving detection device according to claim 7, characterized in that: The table top pad is provided with a plurality of pad magnetic parts, and the bottom of the CCD camera is provided with a camera magnetic part for magnetically positioning with each of the pad magnetic parts.

10. The laser engraving detection device according to claim 1, characterized in that: It also includes a loading and unloading linear drive mechanism that drives the NG recovery storage rack and the replenishment supply rack to move closer to or away from the shifting robot.