Optical lens cleaning device

By designing an optical lens cleaning device including a bracket, a conveyor belt and a cleaning tank, the automatic clamping and cleaning of the optical lens is achieved by using a telescopic rod and a clamping assembly, the problems of large amount of manual labor and low work efficiency in the prior art are solved, and the degree of automation and work efficiency are improved.

CN222944083UActive Publication Date: 2025-06-06HUBEI LONGCHANG OPTICAL CO LTD
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Patent Information

Application Number
CN202421415281.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-06-06
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing optical lens cleaning methods require manual placement of lenses into and out of ultrasonic cleaning equipment through the lens placing rack, resulting in large amount of manual labor and low work efficiency.

Method used

An optical lens cleaning device is designed, including a bracket, a conveyor belt and a cleaning tank. The conveyor belt is provided with a telescopic rod and a clamping assembly. The clamping assembly can be moved outside and inside the cleaning tank to realize automatic clamping and cleaning of the optical lens.

Benefits of technology

Through the automated clamping and cleaning process, the steps of manual operation are reduced, the degree of automation of lens cleaning is improved, the amount of labor is reduced, and the work efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222944083U_ABST
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Abstract

The utility model provides an optical lens cleaning device which comprises a support, a conveying belt horizontally erected on the support and a cleaning tank arranged below the middle of the conveying belt, a plurality of telescopic rods are sequentially arranged on the surface of the conveying belt in the moving direction, and the movable ends of the telescopic rods are connected with clamping assemblies. According to the lens cleaning device, the cleaning tank is arranged below the conveying belt, and the height of the clamping assembly is controlled by the connecting rod, so that the clamping assembly can be higher than the cleaning tank so as to move to the position above the cleaning tank and then descend to enter the cleaning tank, and the cleaning function is achieved; the lens enters the cleaning tank to be cleaned along with movement of the clamping assembly, the lens can be taken down by a worker when moving to the tail end of the conveying belt, the lens cleaning step is reduced, the cleaning process is simplified, the automation degree of lens cleaning is improved, the labor amount is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical lens processing, in particular to an optical lens cleaning device. Background Art

[0002] Optical lenses are transparent materials made of optical materials such as glass or resin. After being polished, they are used on different equipment or devices to achieve the purpose of protection or to improve the optical effect. During the manufacturing process, optical lenses will be stained with dirt marks formed by difficult-to-wipe objects, so they need to be cleaned. Usually, optical lenses need to be cleaned twice during the production process, after grinding and before coating. The main pollutants in the cleaning after grinding are grinding powder and asphalt, as well as paint flakes that appear in the processing process of a few companies. The main pollutants in the cleaning before coating are edge grinding oil, fingerprints, dust, etc.

[0003] At present, the most common cleaning method is ultrasonic cleaning, which uses the cavitation effect, acceleration effect and straight flow effect of ultrasound in the liquid to directly and indirectly act on the liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the purpose of cleaning. However, because optical lenses are precision components, they must be clamped with a fixture and then carefully cleaned in the solution, otherwise it will cause problems such as edge collapse or incomplete cleaning.

[0004] The current cleaning method generally uses a lens rack to place the optical lenses one by one on the lens rack to clamp and fix them. Then the lens rack is placed in an ultrasonic cleaning device as a whole to clean the lenses with ultrasonic waves and liquid medicine. After cleaning, the lens rack is taken out and the lenses are removed one by one. This method requires the use of a lens rack as a transfer tool to first put the optical lenses in and then take them out after cleaning. This increases the amount of manual labor, increases working time, and reduces efficiency. Therefore, a more automated optical lens cleaning device is needed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides an optical lens cleaning device, which solves the problems of large manual labor and low work efficiency in the prior art of cleaning by using a lens placement rack in conjunction with an ultrasonic cleaning device.

[0006] According to an embodiment of the utility model, an optical lens cleaning device comprises a bracket, a conveyor belt horizontally mounted on the bracket and a cleaning tank arranged below the middle of the conveyor belt, wherein a plurality of telescopic rods are arranged in sequence on the surface of the conveyor belt along the moving direction, wherein the telescopic rods are vertically fixed on the surface of the conveyor belt, and the movable ends of the telescopic rods are connected with clamping assemblies, and the clamping assemblies realize detachable clamping and fixing of the optical lens, and when the telescopic rods are moved to a position outside the cleaning tank, they can be retracted so that the clamping assembly is higher than the top height of the cleaning tank, and after the telescopic rods are moved to an area corresponding to the cleaning tank, they can be extended so that the clamping assembly is completely located inside the cleaning tank; a water inlet and a water outlet are respectively arranged at the top and bottom ends of the cleaning tank, wherein the water inlet is connected to a cleaning liquid storage tank, and the water outlet is connected to a wastewater treatment tank.

[0007] Furthermore, the clamping assembly includes a fixed plate and a movable plate arranged parallel to each other, the fixed plate is vertically connected to the end of the telescopic rod, the movable plate and the fixed plate are movably connected so that the movable plate can move closer to or farther away from the fixed plate, and clamping members are provided on the surface of the side opposite to the movable plate.

[0008] Furthermore, the clamping member includes a plurality of pressing plates arranged on the fixed plate and a plurality of pads arranged on the movable plate, the pressing plates are arranged in a ring shape around the center of the fixed plate, the projection of the pressing plates on the fixed plate is arranged along the radial direction of the circular surface formed by the pressing plates, and is inclined outwardly away from the center of the circle, and the pressing plates are elastic sheet-like structures; the projection of the pads on the movable plate is arranged along the radial direction of the circular surface formed by the pressing plates, and is inclined outwardly away from the center of the circle, and the pressing plates and pads are arranged alternately in sequence.

[0009] Furthermore, a plurality of connecting rods are vertically arranged at the edges of the fixed plate or the movable plate, the bottom ends of the connecting rods are fixed to the top surface of the movable plate, and the top ends of the connecting rods pass through the fixed plate, so that the connecting rods can drive the movable plate to move relative to the fixed plate, and a driving mechanism is arranged on the fixed plate to control the movement of the connecting rods.

[0010] Furthermore, a circular water-permeable hole is provided at the center of the movable plate or the fixed plate, and the water-permeable hole is located inside the circular surface surrounded by the pressing plate or the pad.

[0011] Furthermore, the pad foot is provided with a plurality of blocking heads at equal intervals on the inner side.

[0012] Furthermore, the driving mechanism includes a motor and a ball nut arranged on a fixed plate, the ball nut is rotatably arranged on the surface of the fixed plate, the connecting rod is a screw rod and passes through the ball nut to be connected to the screw rod, the outer edge of the ball nut is provided with teeth to form a gear structure, and a driving gear is provided on the output shaft of the motor, and the driving gear is meshed with the teeth on the outer edge of the ball nut.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model arranges the cleaning tank below the conveyor belt, and controls the height of the clamping assembly by a connecting rod arranged on the surface of the conveyor belt, so that the clamping assembly can be higher than the cleaning tank and move to a position above the cleaning tank, and then descend into the cleaning tank to realize the cleaning function. In this way, the staff can place the lens on the clamping assembly at the head end of the conveyor belt, and the lens enters the cleaning tank for cleaning as the clamping assembly moves, and finally moves to the end of the conveyor belt and can be taken down by the staff, thereby reducing the intermediate steps of placing the lenses on the lens fixing frame in turn and then placing the lenses into the ultrasonic cleaning tank as a whole, simplifying the cleaning process, improving the automation degree of lens cleaning, reducing human labor, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a side view schematic diagram of an embodiment of the utility model.

[0016] Figure 2 This is a schematic diagram of the clamping assembly in the embodiment of the utility model when the lens is not clamped.

[0017] Figure 3 It is a schematic diagram of the clamping assembly in the embodiment of the utility model when clamping and fixing the lens.

[0018] Figure 4 It is a schematic diagram of a movable plate in an embodiment of the utility model.

[0019] In the above drawings: 1. bracket; 2. conveyor belt; 3. cleaning tank; 4. telescopic rod; 5. clamping assembly; 31. water inlet; 32. water outlet; 51. fixed plate; 52. movable plate; 53. pressing plate; 54. foot; 55. connecting rod; 56. ball nut; 57. driving gear; 58. motor; 521. water permeable hole; 541. blocking head. DETAILED DESCRIPTION

[0020] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] like Figure 1 As shown, the embodiment of the utility model proposes an optical lens cleaning device, comprising a bracket 1, a conveyor belt 2 horizontally mounted on the bracket 1, and a cleaning tank 3 arranged below the middle of the conveyor belt 2. In this embodiment, the cleaning tank 3 is a strip-shaped groove corresponding to the direction of the conveyor belt 2, and is arranged just below the conveyor belt 2.

[0022] Specifically, a plurality of telescopic rods 4 are sequentially arranged on the surface of the conveyor belt 2 along the moving direction, and the telescopic rods 4 are vertically fixed on the surface of the conveyor belt 2. Preferably, the conveyor belt 2 in this embodiment is a chain plate structure, so its surface has a certain load-bearing capacity, so that the telescopic rods 4 will not be tilted or offset when fixed on the surface of the conveyor belt 2. The movable end of the telescopic rod 4 is connected to a clamping assembly 5, and the clamping assembly 5 realizes a detachable clamping and fixing of the optical lens. When the telescopic rod 4 moves to the external position of the cleaning tank 3, it can be retracted so that the clamping assembly 5 is higher than the top height of the cleaning tank 3. After the telescopic rod 4 moves to the area corresponding to the cleaning tank 3, it can be extended so that the clamping assembly 5 is completely located inside the cleaning tank 3, thereby realizing the cleaning function.

[0023] The top and bottom of the cleaning tank 3 are respectively provided with a water inlet 31 and a water outlet 32, wherein the water inlet 31 is connected to the cleaning liquid storage tank, and the water outlet 32 ​​is connected to the wastewater treatment tank. It should be noted that in this embodiment, an ultrasonic generator is also provided in the cleaning tank 3 to clean the optical lens immersed in the cleaning liquid by ultrasonic cleaning.

[0024] In a further solution, the clamping assembly 5 includes a fixed plate 51 and a movable plate 52 arranged parallel to each other, the fixed plate 51 is vertically connected to the end of the telescopic rod 4, and the movable plate 52 is movably connected to the fixed plate 51 so that the movable plate 52 can move closer to or farther away from the fixed plate 51, and clamping members are provided on the surfaces of the opposite sides of the fixed plate 51 and the movable plate 52.

[0025] like Figure 2-4 As shown, the clamping member includes a plurality of pressing plates 53 arranged on the fixed plate 51 and a plurality of pads 54 arranged on the movable plate 52. The pressing plates 53 are arranged in a ring shape around the center of the fixed plate 51. The projection of the pressing plates 53 on the fixed plate 51 is arranged along the radial direction of the circular surface formed by the pressing plates 53 and is inclined toward the outside in the direction away from the center of the circle. The pressing plates 53 are elastic sheet structures; the projection of the pads 54 on the movable plate 52 is arranged along the radial direction of the circular surface formed by the pressing plates 53 and is inclined toward the outside in the direction away from the center of the circle. The pressing plates 53 and the pads 54 are arranged alternately in sequence. The lens is fixed by the pads 54 and the pressing plates 53. Since the contact area between the pads 54, the pressing plates 53 and the lens is very small, the cleaning liquid will not be blocked, thereby reducing the cleaning blind area and cleaning the lens more fully and thoroughly. At the same time, the pads 54 and the pressing plates 53 only contact the edge of the lens through points, which is not easy to cause wear to the lens due to vibration, and is safer and more reliable, ensuring the integrity of the lens.

[0026] Preferably, the foot 54 is provided with a plurality of equally spaced blocking heads 541 on the inner side. Therefore, lenses of different diameters can be placed at different heights on the foot 54 by limiting the blocking heads 541, and lenses of different sizes can be fixed and then cleaned by using elastic pressure strips, thereby expanding the applicability of lenses of different sizes. In addition, a circular water-permeable hole 521 is provided in the center of the movable plate 52 or the fixed plate 51, and the water-permeable hole 521 is located inside the circular surface surrounded by the pressing plate 53 or the foot 54. In this way, the cleaning liquid can be more fully and comprehensively contacted with the lens, avoiding that only a small amount of cleaning liquid can clean the surface of the lens, thereby improving the cleaning effect.

[0027] like Figure 2 , Figure 3 As shown, in this embodiment, a plurality of connecting rods 55 are vertically arranged at the edge of the fixed plate 51 or the movable plate 52, the bottom end of the connecting rod 55 is fixed to the top surface of the movable plate 52, and the top end of the connecting rod 55 passes through the fixed plate 51, so that the connecting rod 55 can drive the movable plate 52 to move relative to the fixed plate 51, and a driving mechanism is arranged on the fixed plate 51 to control the movement of the connecting rod 55. Further, the driving mechanism includes a motor 58 and a ball nut 56 arranged on the fixed plate 51, the ball nut 56 is rotatably arranged on the surface of the fixed plate 51, the connecting rod 55 is a screw rod and passes through the ball nut 56 to be connected with the screw rod, the outer edge of the ball nut 56 is provided with teeth to form a gear structure, and a driving gear 57 is arranged on the output shaft of the motor 58, and the driving gear 57 is meshed with the teeth on the outer edge of the ball nut 56. In this embodiment, the ball nut 56 is installed on the top of the fixed plate 51 through a rotating bearing, and the motor 58 is also arranged in parallel on the top of the fixed plate 51. The motor 58 drives the driving gear 57, and then drives the ball nut 56 to rotate. The connecting rod 55 can be controlled to move up and down through the screw transmission, and then the movable plate 52 is driven to move in the vertical direction to adjust the distance between the fixed plate 51 and the movable plate 52.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An optical lens cleaning device, characterized in that: It includes a bracket, a conveyor belt horizontally mounted on the bracket, and a cleaning tank arranged below the middle of the conveyor belt, wherein a plurality of telescopic rods are arranged in sequence on the surface of the conveyor belt along the moving direction, wherein the telescopic rods are vertically fixed on the surface of the conveyor belt, and the movable ends of the telescopic rods are connected with clamping assemblies, and the clamping assemblies realize detachable clamping and fixing of the optical lens, and when the telescopic rods are moved to a position outside the cleaning tank, they can be retracted so that the clamping assembly is higher than the top height of the cleaning tank, and after the telescopic rods are moved to an area corresponding to the cleaning tank, they can be extended so that the clamping assembly is completely located inside the cleaning tank; a water inlet and a water outlet are respectively arranged at the top and bottom ends of the cleaning tank, wherein the water inlet is connected to a cleaning liquid storage tank, and the water outlet is connected to a wastewater treatment tank.

2. An optical lens cleaning device as claimed in claim 1, characterized in that: The clamping assembly includes a fixed plate and a movable plate arranged parallel to each other, the fixed plate is vertically connected to the end of the telescopic rod, the movable plate and the fixed plate are movably connected so that the movable plate can move closer to or farther away from the fixed plate, and clamping members are provided on the surface of the side opposite to the movable plate.

3. An optical lens cleaning device as claimed in claim 2, characterized in that: The clamping member includes a plurality of pressing plates arranged on the fixed plate and a plurality of pads arranged on the movable plate. The pressing plates are arranged in a ring shape around the center of the fixed plate. The projection of the pressing plates on the fixed plate is arranged along the radial direction of the circular surface formed by the pressing plates, and is inclined outwardly away from the center of the circle. The pressing plates are elastic sheet-like structures; the projection of the pads on the movable plate is arranged along the radial direction of the circular surface formed by the pressing plates, and is inclined outwardly away from the center of the circle. The pressing plates and pads are arranged alternately in sequence.

4. An optical lens cleaning device as claimed in claim 2, characterized in that: A plurality of connecting rods are vertically arranged at the edges of the fixed plate or the movable plate, the bottom ends of the connecting rods are fixed to the top surface of the movable plate, and the top ends of the connecting rods penetrate the fixed plate, so that the connecting rods can drive the movable plate to move relative to the fixed plate, and a driving mechanism is arranged on the fixed plate to control the movement of the connecting rods.

5. An optical lens cleaning device as claimed in claim 3, characterized in that: A circular water-permeable hole is arranged at the center of the movable plate or the fixed plate, and the water-permeable hole is located inside the circular surface surrounded by the pressing sheet or the pad foot.

6. An optical lens cleaning device as claimed in claim 3, characterized in that: The pad foot is provided with a plurality of blocking heads with equal spacing on the inner side.

7. An optical lens cleaning device as claimed in claim 4, characterized in that: The driving mechanism includes a motor and a ball nut arranged on a fixed plate. The ball nut is rotatably arranged on the surface of the fixed plate. The connecting rod is a screw rod and passes through the ball nut to be connected with the screw rod. The outer edge of the ball nut is provided with teeth to form a gear structure. A driving gear is provided on the output shaft of the motor, and the driving gear is meshed with the teeth on the outer edge of the ball nut.