Antimony-free antifriction gasket forming device
By designing a power mechanism to drive the stamping die head and connecting rod to drive the pushing plate to slide, the antimony-free friction reduction washer molding device is solved, and the problem of manual loading is realized, and the processing efficiency and safety is improved.
Patent Information
- Application Number
- CN202421477567.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-06-26
AI Technical Summary
During use, the existing washer forming devices require manual placement of raw materials for processing, resulting in inconvenience in automatic loading, affecting processing efficiency and posing safety hazards.
An antimony-free friction-reducing gasket forming device is designed, using a power mechanism to drive the lifting and lowering of the stamping die head, and the connecting rod and pushing plate realizes automatic loading of raw materials. The pushing plate slides inside the fixed seat, so that the bottom of the loading box is opened and the raw materials fall on the fixed seat.
It realizes automatic loading of raw materials, reduces the risk of manual operation, improves processing efficiency and ease of use.
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Figure CN222944267U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gasket processing, in particular to an antimony-free friction-reducing gasket forming device. Background Art
[0002] Washers are parts placed between the connected parts and nuts. They are usually flat metal rings used to protect the surface of the connected parts from being scratched by the nuts and to disperse the pressure of the nuts on the connected parts. Antimony-free antifriction washers are special washers that do not contain antimony elements and are used to reduce friction and wear between two contact surfaces.
[0003] The authorized patent with the known application number: CN202122367478.6 discloses a stamping and forming device for gasket processing. Its background technology proposes the problem that "the structure of the punching head of the upper die seat of the equipment is fixed, so that only one size of gasket can be stamped, resulting in low working efficiency of the equipment, and the stamping mechanism is exposed to the outside, with poor safety". For this reason, the technical solution to this problem is "including a stamping and forming device, the stamping and forming device includes a body, a stamping mechanism and a protective frame, the stamping mechanism is located inside the body, and the protective frame is movably installed at the front and rear ends of the body, the body includes a frame, a cross plate, a limit plate, a rear baffle, a baffle cylinder, a conveying plate, a groove and a finished product warehouse, the stamping mechanism includes a stamping machine and a stamping die, and the stamping die includes a cylinder, a top plate, a side plate, an inner plate, a rejection column, a bottom plate, a punch and a pressure plate".
[0004] However, in the implementation of relevant technologies, it was found that the above-mentioned technical solution had the following problems: although it achieved the effect of quickly producing washers of different sizes through the provided technical solution, it was necessary to manually place new raw materials for processing during use, which was inconvenient for automatic loading of raw materials, easily affected the processing efficiency, and posed a safety hazard, thereby reducing the convenience of use and processing efficiency. Utility Model Content
[0005] The utility model provides an antimony-free friction-reducing washer forming device, which solves the problem of inconvenience in automatically feeding raw materials in the related art.
[0006] The technical solution of the utility model is as follows: an antimony-free antifriction washer forming device comprises: a base and a forming die base spaced apart at the top center of the base;
[0007] A stamping die head is arranged above the forming die base, and the stamping die head is lifted and lowered along the height direction of the base by a power mechanism arranged on the base;
[0008] A U-shaped fixing seat is arranged at a distance on one side of the top of the base, and waist hole grooves are opened on both sides of the fixing seat;
[0009] A loading box fixedly mounted on the top of the fixed base;
[0010] A push plate is slidably arranged on the inner bottom wall of the fixed seat, and both side surfaces of the push plate are rotatably connected with connecting rods through the waist hole groove via a supporting shaft, and one end of the connecting rod is movably connected with the punching die head through a connecting shaft.
[0011] Preferably, two groups of support blocks are symmetrically fixedly installed on the top of the base, the forming mold base is fixedly installed between the opposite surfaces of the two groups of support blocks, two support frames are symmetrically fixedly installed on one side of the top of the base, and the fixing base is fixedly installed on the top of the support frame.
[0012] Preferably, the power mechanism comprises a mounting frame fixedly mounted on the top of the base and in the shape of a gantry, and a stamping hydraulic cylinder fixedly mounted on the top of the mounting frame, wherein the output end of the stamping hydraulic cylinder passes through the mounting frame and is connected to the stamping die head.
[0013] Preferably, two limiting guide rods sliding with the mounting frame are symmetrically fixedly mounted on the top of the stamping die head, the cross-section of the limiting guide rod is T-shaped, the surface of the limiting guide rod is sleeved with a spring, and the two ends of the spring are respectively connected to the end of the mounting frame and the limiting guide rod.
[0014] Preferably, a material discharge mechanism is provided in the molding die base;
[0015] The material unloading mechanism comprises a material unloading push plate arranged in the forming die base and a telescopic cylinder fixedly installed on one side of the forming die base, and the output end of the telescopic cylinder passes through the forming die base and is connected with the material unloading push plate.
[0016] Preferably, a material discharge guide plate is fixedly mounted on the surface of the opening of the forming die base, and a collection box is placed on the top of the base and below the forming die base.
[0017] Preferably, a plurality of supporting feet are fixedly installed at the four corners of the bottom of the base, and an anti-slip pad is fixedly installed at the bottom of the supporting feet.
[0018] The working principle and beneficial effects of the utility model are:
[0019] When the stamping die moves downward, it can drive the connecting rod to rotate and move downward through the connecting shaft. At the same time, the connecting rod drives the push plate to slide inside the fixed seat, so that the bottom of the feeding box is opened, and the raw material sheet falls onto the fixed seat. At this time, the stamping die head completes stamping and moves upward, driving the connecting rod to move up and reset, and driving the push plate to move and reset through the connecting rod, so that the raw material is pushed into the forming die seat for stamping and forming through the push plate. Therefore, the effect of automatic feeding of raw materials is achieved, without the need for personnel to feed, reducing the risk of accidents and the work intensity of personnel, and effectively improving processing efficiency and ease of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0022] Figure 2 It is a side view stereoscopic structural schematic diagram of the utility model;
[0023] Figure 3 It is a partial three-dimensional structural schematic diagram of the punching die head of the utility model;
[0024] Figure 4 It is a partial three-dimensional structural schematic diagram of the forming die base of the utility model;
[0025] In the figure: 1. Base; 2. Forming die base; 3. Stamping die head; 4. Fixed base; 5. Loading box; 6. Pushing plate; 7. Connecting rod; 8. Support block; 9. Support frame; 10. Mounting frame; 11. Stamping hydraulic cylinder; 12. Limiting guide rod; 13. Spring; 14. Unloading push plate; 15. Telescopic cylinder; 16. Unloading guide plate; 17. Collection box; 18. Support foot. DETAILED DESCRIPTION
[0026] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0027] See also Figure 1 - Figure 4 The utility model provides an antimony-free friction-reducing washer forming device, comprising: a base 1 and a forming die base 2 spaced apart at the top center of the base 1;
[0028] A punching die head 3 is arranged above the forming die base 2, and the punching die head 3 is lifted and lowered along the height direction of the base 1 by a power mechanism arranged on the base 1;
[0029] A U-shaped fixing seat 4 is arranged at a distance from one side of the top of the base 1, and waist hole grooves are formed on both sides of the fixing seat 4;
[0030] A loading box 5 is fixedly mounted on the top of the fixing seat 4, wherein the size of the loading box 5 is smaller than the slot size of the fixing seat 4, and the size of the interior of the loading box 5 is compatible with the size of the interior of the forming die base 2;
[0031] A push plate 6 is slidably arranged on the bottom wall of the fixed seat 4, and both side surfaces of the push plate 6 are rotatably connected with a connecting rod 7 through a supporting shaft passing through the waist hole groove. One end of the connecting rod 7 is movably connected to the stamping die 3 through a connecting shaft, wherein the thickness of the push plate 6 is consistent with the thickness of the raw material sheet, that is to say, when loading, the push plate 6 can only push out one raw material sheet at a time.
[0032] Two groups of support blocks 8 are symmetrically fixedly installed on the top of the base 1, the forming mold base 2 is fixedly installed between the opposite surfaces of the two groups of support blocks 8, two support frames 9 are symmetrically fixedly installed on one side of the top of the base 1, and the fixing base 4 is fixedly installed on the top of the support frame 9.
[0033] After the punching die 3 is moved down, the punching die 3 is driven by the driving mechanism to move the punching die 3 downwards, so that it cooperates with the punching die 3 to achieve the purpose of punching the gasket. In the process of the punching die 3 moving downwards, the connecting rod 7 can be driven to rotate by the connecting shaft, and at the same time, the connecting rod 7 drives the push plate 6 to slide inside the fixed seat 4 along the waist hole groove under the limiting action of the supporting shaft, so that the bottom of the feeding box 5 opens and the raw material sheet falls onto the fixed seat 4. At this time, the punching die 3 completes the punching and moves up, and at the same time drives the connecting rod 7 to move up and reset, and drives the push plate 6 to move and reset under the action of the connecting rod 7, so that the raw material is pushed into the forming die 2 for stamping and forming through the push plate 6. The above operation is repeated, so as to achieve the effect of automatic feeding of raw materials, without the need for personnel to feed materials, reducing the risk of accidents and the work intensity of personnel, and effectively improving the processing efficiency and convenience of use.
[0034] Furthermore, the power mechanism includes a mounting frame 10 fixedly mounted on the top of the base 1 and in the shape of a gantry, and a stamping hydraulic cylinder 11 fixedly mounted on the top of the mounting frame 10 . The output end of the stamping hydraulic cylinder 11 passes through the mounting frame 10 and is connected to the stamping die 3 .
[0035] Specifically, during stamping, the stamping die head 3 is driven to rise and fall by the stamping hydraulic cylinder 11, so that the stamping die head 3 is used in conjunction with the forming die base 2 to achieve the purpose of stamping and forming the gasket.
[0036] Furthermore, a material discharge mechanism is provided in the forming die base 2;
[0037] The material unloading mechanism includes a material unloading push plate 14 arranged in the forming die base 2 and a telescopic cylinder 15 fixedly installed on one side of the forming die base 2. The output end of the telescopic cylinder 15 passes through the forming die base 2 and is connected to the material unloading push plate 14.
[0038] A material discharge guide plate 16 is fixedly installed on the surface of the opening of the forming die base 2, and a collection box 17 is placed on the top of the base 1 and below the forming die base 2. During use, a finished product storage box can be placed below the material discharge guide plate 16 to facilitate the collection of finished products.
[0039] Specifically, after the stamping die 3 and the forming die base 2 are separated by stamping, the waste generated by stamping falls into the collection box 17 through the leakage hole on the forming die base 2. At the same time, the telescopic cylinder 15 drives the unloading push plate 14 to move, so that the finished products and remaining raw materials in the forming die base 2 can be pushed out uniformly, and are discharged and collected through the unloading guide plate 16.
[0040] Furthermore, a plurality of supporting feet 18 are fixedly installed at the four corners of the bottom of the base 1 , and an anti-slip pad is fixedly installed at the bottom of the supporting feet 18 .
[0041] Specifically, by providing the supporting feet 18, the supporting stability of the base 1 can be ensured, and under the action of the anti-slip pad, the friction between the supporting feet 18 and the ground can be enhanced, thereby improving the stability of processing and use. Example
[0042] Based on Example 1, in this embodiment: two limiting guide rods 12 that slide with the mounting frame 10 are symmetrically fixedly installed on the top of the stamping die 3, the cross-section of the limiting guide rod 12 is T-shaped, and a spring 13 is sleeved on the surface of the limiting guide rod 12, and the two ends of the spring 13 are respectively connected to the ends of the mounting frame 10 and the limiting guide rod 12.
[0043] The technical solution provided by this embodiment is: during the lifting and lowering of the stamping die head 3, the limiting guide rod 12 can be synchronously driven to slide on the mounting frame 10, and the spring 13 can be intermittently compressed, so that the spring 13 can buffer the stamping pressure, avoid damage to the forming die base 2, and extend the service life.
[0044] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An antimony-free antifriction washer forming device, characterized in that: include: A base (1) and a forming mold base (2) spaced apart at the top center of the base (1); A punching die head (3) is arranged above the forming die base (2), and the punching die head (3) is raised and lowered along the height direction of the base (1) by a power mechanism arranged on the base (1); A U-shaped fixing seat (4) is arranged at a distance from one side of the top of the base (1), and waist hole grooves are provided on both sides of the fixing seat (4); A loading box (5) fixedly mounted on the top of the fixing seat (4); A push plate (6) is slidably arranged on the inner bottom wall of the fixed seat (4), and both side surfaces of the push plate (6) are rotatably connected to connecting rods (7) through supporting shafts passing through the waist hole grooves, and one end of the connecting rod (7) is movably connected to the punching die head (3) through a connecting shaft.
2. The antimony-free antifriction washer forming device according to claim 1, characterized in that: Two groups of support blocks (8) are symmetrically fixedly mounted on the top of the base (1); the forming mold base (2) is fixedly mounted between opposite surfaces of the two groups of support blocks (8); two support frames (9) are symmetrically fixedly mounted on one side of the top of the base (1); and the fixed base (4) is fixedly mounted on the top of the support frame (9).
3. The antimony-free antifriction washer forming device according to claim 1, characterized in that: The power mechanism comprises a mounting frame (10) fixedly mounted on the top of the base (1) and in the shape of a gantry, and a stamping hydraulic cylinder (11) fixedly mounted on the top of the mounting frame (10), wherein the output end of the stamping hydraulic cylinder (11) passes through the mounting frame (10) and is connected to the stamping die head (3).
4. The antimony-free antifriction washer forming device according to claim 3, characterized in that: Two limiting guide rods (12) that slide with the mounting frame (10) are symmetrically fixedly mounted on the top of the punching die head (3); the limiting guide rods (12) have a T-shaped cross section; a spring (13) is sleeved on the surface of the limiting guide rod (12); and the two ends of the spring (13) are respectively connected to the mounting frame (10) and the end of the limiting guide rod (12).
5. The antimony-free antifriction washer forming device according to claim 1, characterized in that: The forming die base (2) is provided with a material discharge mechanism; The material unloading mechanism comprises a material unloading push plate (14) arranged in the forming die base (2) and a telescopic cylinder (15) fixedly mounted on a side of the forming die base (2), wherein the output end of the telescopic cylinder (15) passes through the forming die base (2) and is connected to the material unloading push plate (14).
6. The antimony-free antifriction washer forming device according to claim 5, characterized in that: A material discharge guide plate (16) is fixedly mounted on the surface of the opening of the molding die base (2), and a collection box (17) is placed on the top of the base (1) and below the molding die base (2).
7. The antimony-free antifriction washer forming device according to claim 1, characterized in that: A plurality of support feet (18) are fixedly mounted at the four corners of the bottom of the base (1), and an anti-slip pad is fixedly mounted at the bottom of the support feet (18).
Citation Information
Patent Citations
Punch forming device for gasket machining
CN216679766U