Double-frequency composite antenna welding positioning device
By designing a dual-frequency composite antenna welding positioning device, the sliding cooperation between the guide groove and the guide plate forms a limit area, the problem of easy dislocation of the composite plate during welding is solved and the product pass rate is improved.
Patent Information
- Application Number
- CN202421801422.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-29
AI Technical Summary
When processing dual-frequency composite antennas, composite boards are prone to misalignment during the welding filler laying process, resulting in unqualified product quality and high scrap rate.
A dual-frequency composite antenna welding positioning device is designed, including a platform, a moving frame and an adjustment unit. The limit area is formed through the sliding cooperation of the guide groove and the guide plate to ensure the correct positioning and welding of the composite plate.
It effectively avoids misalignment of composite panels during welding filler laying, and improves product qualification rate and production efficiency.
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Figure CN222944675U_ABST
Abstract
Description
Technical Field
[0001] The utility model discloses the technical field of waveguide antenna processing equipment, and specifically relates to a dual-frequency composite antenna welding positioning device. Background Art
[0002] The specific design of the dual-band antenna model will vary depending on the application scenario, frequency band requirements and the manufacturer's design choices. A common dual-band antenna model may adopt the structure of a planar monopole antenna, which is designed to work on two different frequency bands at the same time.
[0003] When processing a dual-band antenna, the specific steps are as follows:
[0004] 1. Material preparation: Select suitable antenna materials, such as metal plates, insulating media, etc.
[0005] 2. Cutting and processing: Cut or roll the selected materials to obtain raw materials of appropriate size. For metal plates, precise cutting, wire cutting, stamping and other processing processes may be required.
[0006] 3. Curve forming: bend the metal plate to form the required antenna shape. This step usually requires the use of special mechanical equipment, such as bending machines, press machines, etc.
[0007] 4. Welding: The metal plates that have been formed into curves are welded to form the structure of the antenna. The welding process can be manual welding, automatic welding by welding robots, etc.
[0008] 5. Surface treatment: The welded antenna is subjected to surface treatment such as spraying, chrome plating, etc. to improve the corrosion resistance and aesthetics of the antenna.
[0009] 6. Electrical characteristics test: Conduct electrical characteristics test on the antenna after surface treatment to ensure that the performance of the antenna meets the design requirements.
[0010] 7. Assembly and debugging: Assemble the antenna that has passed the electrical test, such as installing the antenna base, adjusting the antenna angle, etc.
[0011] 8. Packaging and delivery: After completing the assembly and debugging of the antenna, package the antenna for easy transportation and storage.
[0012] See also Figure 1 Since the dual-frequency antenna uses multiple composite plates with different structures overlapped together, adjacent composite plates need to be welded. Brazing is generally used for the dual-frequency antenna. However, since the dual-frequency antenna is composed of multiple layers, the composite plates are prone to misalignment when laying the welding filler, resulting in unqualified quality of the welded product and a high scrap rate. Utility Model Content
[0013] The purpose of the utility model is to provide a dual-frequency composite antenna welding positioning device, which can realize the positioning of the composite plate in actual use, avoid the misalignment during the soldering process during laying, and improve the qualified rate of the product.
[0014] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0015] A dual-frequency composite antenna welding positioning device comprises a platform and a moving frame, wherein the inner walls of the moving frame are all provided with guide grooves; a guide plate is provided on the platform at a position corresponding to the guide groove on the moving frame, the guide plate is slidably matched with the guide groove, and the guide plate is flush with the inner wall of the moving frame;
[0016] Among them, a guide frame is arranged at the upper end of the guide plate, and an adjustment unit is arranged at the bottom of the movable frame, and the adjustment unit is used to adjust the position of the movable frame; a limiting area is formed between the movable frame and the guide plate, and the limiting area is used to place the composite plate of the antenna to be side-welded.
[0017] Wherein, a guide surface is arranged on the inner side of the guide frame.
[0018] Furthermore, the adjustment unit includes a screw, an adjustment rod and a transmission mechanism. A threaded hole is provided on the platform. After the screw is matched with the threaded hole, the upper end is rotatably connected to the bottom of the movable frame, and the lower end is connected to one end of the adjustment rod through the transmission mechanism. The adjustment rod is slidably installed on the side of the platform through a slider, and the adjustment rod is rotatably connected to the slider.
[0019] Preferably, the transmission mechanism includes a housing, a first bevel gear and a second bevel gear, the screw and the adjusting rod are perpendicular to each other, the first bevel gear is fixedly mounted on the screw, the second bevel gear is fixedly mounted on the adjusting rod, the first bevel gear and the second bevel gear are meshed with each other, the housing is used to cover the first bevel gear and the second bevel gear, and the housing is rotatably connected to the screw and the adjusting rod.
[0020] Furthermore, the housing is rotatably connected to the screw rod and the adjusting rod via a first bearing.
[0021] The upper end of the screw rod is rotationally connected to the moving frame via a second bearing.
[0022] Preferably, a rotating wheel is provided at the end of the adjusting rod.
[0023] Furthermore, a baffle is provided on the side of the platform, a slide groove is provided on the baffle, and a slider is slidably provided in the slide groove.
[0024] Wherein, a pressure mechanism is arranged above the platform, and the pressure mechanism is used to press and fix the composite board.
[0025] Compared with the prior art, the utility model has the following beneficial effects:
[0026] The utility model forms a limiting area between the movable frame and the guide plate to achieve the placement of the composite plate; since the limiting area is formed between the movable frame and the guide plate, and the position of the movable frame is adjustable under the action of the adjusting unit, the depth of the limiting area can be adjusted; in actual use, the composite plate is placed on the movable frame, and the limiting of the composite plate is achieved under the action of the guide plate, and the welding filler is laid after the composite plate is placed, and then the position of the movable frame is adjusted, and then the composite plate and the welding filler are placed in turn, and the whole process can achieve the limiting of the composite plate; after the placement is completed, the composite plate is welded into a whole by side spot welding, and then the whole is vacuum brazed; the utility model can achieve the positioning of the composite plate in actual use, avoid the misalignment of the solder during laying, and can improve the qualified rate of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0028] Figure 1 It is a schematic diagram of the overall structure of the composite antenna of the utility model.
[0029] Figure 2 It is a schematic diagram of the overall structure of the utility model.
[0030] Figure 3 This is a schematic diagram of the utility model in use.
[0031] Figure 4 It is a schematic diagram of the positional relationship between the pressurizing mechanism and the platform of the utility model.
[0032] Reference numerals:
[0033] 101 platform, 102 moving frame, 103 guide groove, 104 guide plate, 105 guide frame, 106 adjustment unit, 107 limit area, 108 antenna, 109 composite plate, 110 screw rod, 111 adjustment rod, 112 pressure plate, 113 slider, 114 rotating wheel, 115 baffle plate, 116 slide groove, 117 pressure mechanism, 118 support plate, 119 telescopic rod. DETAILED DESCRIPTION
[0034] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0035] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0037] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0038] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0039] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0040] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0041] See also Figure 2-Figure 4 The present embodiment discloses an antenna welding positioning device, specifically a dual-frequency composite antenna welding positioning device, including a platform 101 and a moving frame 102, wherein the inner walls of the moving frame 102 are all provided with guide grooves 103; a guide plate 104 is provided at a position on the platform 101 corresponding to the guide groove 103 on the moving frame 102, and the guide plate 104 is slidably matched with the guide groove 103, and the guide plate 104 is flush with the inner wall of the moving frame 102;
[0042] Among them, a guide frame 105 is provided at the upper end of the guide plate 104, and an adjustment unit 106 is provided at the bottom of the movable frame 102, and the adjustment unit 106 is used to adjust the position of the movable frame 102; a limiting area 107 is formed between the movable frame 102 and the guide plate 104, and the limiting area is used to place the composite plate 109 of the antenna 108 to be side-welded.
[0043] The utility model forms a limiting area 107 between the movable frame 102 and the guide plate 104 to achieve the placement of the composite plate 109; since the limiting area 107 is formed between the movable frame 102 and the guide plate 104, and the position of the movable frame 102 is adjustable under the action of the adjustment unit 106, the depth of the limiting area 107 can be adjusted; in actual use, the composite plate 109 is placed on the movable frame, and the composite plate 109 is limited under the action of the guide plate 104, and the welding filler is laid after the composite plate 109 is placed, and then the position of the movable frame 102 is adjusted, and then the composite plate 109 is placed and the welding filler is laid in turn, and the whole process can achieve the limitation of the composite plate 109; after the placement is completed, the composite plate 109 is welded into a whole by side spot welding, and then the whole is vacuum brazed; in actual use, the utility model can achieve the positioning of the composite plate 109, avoid the misalignment of the solder during laying, and improve the qualified rate of the product.
[0044] Furthermore, a guide surface is provided on the inner side of the guide frame 105 , and the provided guide slope can play a guiding role, making the placement of the composite board 109 smoother.
[0045] Among them, the adjustment unit 106 includes a screw 110, an adjustment rod 111 and a transmission mechanism. A threaded hole is provided on the platform 101. After the screw 110 is matched with the threaded hole, the upper end is rotatably connected to the bottom of the moving frame 102, and the lower end is connected to one end of the adjustment rod 111 through the transmission mechanism. The adjustment rod 111 is slidably installed on the side of the platform 101 through the slider 113, and the adjustment rod 111 is rotatably connected to the slider 113.
[0046] Furthermore, the transmission mechanism includes a housing, a first bevel gear and a second bevel gear, the screw 110 and the adjusting rod are perpendicular to each other, the first bevel gear is fixedly mounted on the screw 110, the second bevel gear is fixedly mounted on the adjusting rod 111, the first bevel gear and the second bevel gear are meshed with each other, the housing is used to cover the first bevel gear and the second bevel gear, and the housing is rotatably connected to the screw 110 and the adjusting rod.
[0047] When in use, it is necessary to rotate the adjusting rod 111 under the action of the transmission mechanism to realize the rotation of the screw 110. Since the screw 110 is rotatably connected to the moving frame 102, the screw 110 will move vertically when it rotates, thereby realizing the adjustment of the height of the moving frame; similarly, since the adjusting rod 111 is slidably installed on the platform 101 through the slider 113, when the screw 110 moves, the adjusting rod 111 will also move with it.
[0048] The housing is rotatably connected to the screw rod 110 and the adjusting rod via a first bearing.
[0049] Furthermore, the upper end of the screw rod 110 is rotatably connected to the moving frame 102 via a second bearing.
[0050] In some preferred implementation cases, a rotating wheel 114 is provided at the end of the adjusting rod 111 .
[0051] Furthermore, a baffle 115 is disposed on the side of the platform 101 , a slide groove 116 is disposed on the baffle 115 , and the slider 113 is slidably disposed in the slide groove 116 .
[0052] In some preferred implementation cases, a pressurizing mechanism 117 is provided above the platform 101, and the pressurizing mechanism 117 is used to press and fix the composite plate 109. The pressurizing mechanism 117 includes a support plate 118, a telescopic rod 119, and a pressing plate 112. The support plate 118 is used to be installed above the platform 101, and the pressing plate 112 is connected to the support plate 118 through the telescopic rod 119. After the telescopic rod 119 is extended or shortened, the pressing plate 112 is moved closer to or away from the platform 101, thereby achieving the pressing of the composite plate 109. When the side spot welding of the composite plate 109 is performed, the welding effect can be improved by pressing, and the composite plate 109 is more closely contacted, thereby improving the welding quality during the final brazing.
[0053] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.
[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dual-frequency composite antenna welding positioning device, comprising a platform, characterized in that: It also includes a moving frame, wherein the inner walls of the moving frame are all provided with guide grooves; a guide plate is provided at a position on the platform corresponding to the guide groove on the moving frame, the guide plate is slidably matched with the guide groove, and the guide plate is flush with the inner wall of the moving frame; Among them, a guide frame is arranged at the upper end of the guide plate, and an adjustment unit is arranged at the bottom of the movable frame, and the adjustment unit is used to adjust the position of the movable frame; a limiting area is formed between the movable frame and the guide plate, and the limiting area is used to place the composite plate of the antenna to be side-welded.
2. The dual-frequency composite antenna welding positioning device according to claim 1, characterized in that: A guide surface is arranged on the inner side of the guide frame.
3. The dual-frequency composite antenna welding positioning device according to claim 1, characterized in that: The adjusting unit includes a screw, an adjusting rod and a transmission mechanism. A threaded hole is provided on the platform. After the screw is matched with the threaded hole, the upper end is rotatably connected to the bottom of the moving frame, and the lower end is connected to one end of the adjusting rod through the transmission mechanism. The adjusting rod is slidably installed on the side of the platform through a slider, and the adjusting rod is rotatably connected to the slider.
4. The dual-frequency composite antenna welding positioning device according to claim 3, characterized in that: The transmission mechanism includes a housing, a first bevel gear and a second bevel gear. The screw and the adjusting rod are perpendicular to each other. The first bevel gear is fixedly mounted on the screw, and the second bevel gear is fixedly mounted on the adjusting rod. The first bevel gear and the second bevel gear are meshed with each other. The housing is used to cover the first bevel gear and the second bevel gear, and the housing is rotatably connected to the screw and the adjusting rod.
5. The dual-frequency composite antenna welding positioning device according to claim 4, characterized in that: The housing is rotatably connected with the screw rod and the adjusting rod through a first bearing.
6. The dual-frequency composite antenna welding positioning device according to claim 1, characterized in that: The upper end of the screw rod is rotationally connected to the moving frame via a second bearing.
7. The dual-frequency composite antenna welding positioning device according to claim 3, characterized in that: A rotating wheel is arranged at the end of the adjusting rod.
8. The dual-frequency composite antenna welding positioning device according to claim 3, characterized in that: A baffle is arranged on the side of the platform, a slide groove is arranged on the baffle, and a sliding block is slidably arranged in the slide groove.
9. A dual-frequency composite antenna welding positioning device according to any one of claims 1 to 8, characterized in that: A pressurizing mechanism is arranged above the platform, and is used for pressing and fixing the composite board.