Dismounting equipment for quick connector
By designing a quick joint removal device driven by hydraulic motor, the problems of insufficient torque and cumbersome operation in the prior art are solved, and efficient and automatic quick joint removal effect is achieved.
Patent Information
- Application Number
- CN202422140261.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing quick joint disassembly equipment has insufficient torque during the disassembly process, which affects the disassembly effect and requires manual operation and fixation and clamping, which is cumbersome.
A disassembly device for quick joints is designed, using a hydraulic motor to drive the clamping sleeve to rotate, and high torque disassembly is achieved through the cooperation of the hydraulic cylinder and the carriage, and manual operation is reduced through the automatic clamping sleeve.
It improves the disassembly effect and efficiency, reduces the cumbersomeness of manual operation, and realizes efficient disassembly of quick joints.
Smart Images

Figure CN222944929U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of joint disassembly and assembly, and in particular relates to a disassembly device for a quick joint. Background Art
[0002] Quick connector is a kind of connector that can connect or disconnect pipes without tools. It is mainly used in hydraulic system connections. It is more and more widely used in hydraulic systems because of its advantages such as easy installation, convenient maintenance, cost saving and environmental protection.
[0003] At present, the assembly of quick connectors is all automated / semi-automated production line assembly, and is fixed at the connection point by thread glue. After assembly, if market reasons / quality reasons arise and need to be disassembled for modification / quality analysis, one end of the quick connector is usually fixed by a fixing fixture, and the other end of the quick connector is clamped by an electric tightening device for rotational disassembly. During disassembly, the existing electric tightening device has insufficient torque, which affects the disassembly effect; and manual operation is required to fix and clamp the quick connector, which is cumbersome.
[0004] Therefore, it is necessary to provide a disassembly device for a quick connector. Utility Model Content
[0005] The utility model provides a disassembly device for a quick connector, which realizes automatic clamping of the quick connector and drives a clamping sleeve to rotate through a hydraulic motor to realize large torque disassembly, thereby improving disassembly effect and efficiency.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A disassembly device for a quick connector, the quick connector comprising a female head and a male head, the female head having a hexagonal outer contour, the male head being movably connected to the female head through a cylindrical member connected by a central thread, characterized in that the disassembly device comprises a connector clamp, a center frame, a clamping sleeve, a slide, a slide, a hydraulic motor and a hydraulic cylinder, the hydraulic motor being fixed on the slide, the rotating shaft of the hydraulic motor being connected to the clamping sleeve to drive the clamping sleeve to rotate, the slide being arranged on the slide and being able to slide freely on the slide, the connector clamp and the center frame being fixed to the slide One end, so that the joint fixture, the center frame and the clamping sleeve are arranged in sequence, the hydraulic cylinder can drive the slide to move toward the center frame on the slide, when the quick connector is placed in the joint fixture, the joint fixture fixes the female head of the quick connector and makes the male head face the center frame, the hydraulic cylinder drives the slide to move toward the center frame, so that the clamping sleeve passes through the center frame and is sleeved outside the cylindrical part, and clamps the cylindrical part, the hydraulic motor drives the clamping sleeve to rotate, and then drives the cylindrical part to rotate and separate from the female head.
[0008] Optionally, when the hydraulic rod of the hydraulic cylinder is extended to abut against the slide, the slide is driven to move toward the center frame on the slide, and when the hydraulic rod of the hydraulic cylinder is retracted, the slide is in a freely sliding state.
[0009] Optionally, the center frame is provided with a center hole allowing the clamping sleeve to pass through, a bearing is provided in the center hole, the front end of the clamping sleeve passes through the bearing and is sleeved outside the cylindrical member, the bearing is sleeved in the middle of the clamping sleeve and allows the clamping sleeve to rotate relative to the center frame.
[0010] Optionally, the clamping sleeve has a first end and a second end, and the clamping sleeve is conical, and its outer diameter and inner diameter both gradually increase from the first end to the second end. The bearing is a tapered roller bearing, and the inner diameter of the bearing matches the outer diameter of the clamping sleeve. When the clamping sleeve moves toward the cylindrical member and just contacts the inner wall of the bearing, the first end is sleeved outside the cylindrical member. When the clamping sleeve continues to move toward the cylindrical member, the bearing applies pressure to the clamping sleeve, so that the first end of the clamping sleeve deforms and contracts, thereby clamping the cylindrical member.
[0011] Optionally, a deformation groove is axially arranged at the first end of the clamping sleeve, and when the bearing applies pressure to the clamping sleeve, the deformation groove allows the first end of the clamping sleeve to deform and shrink.
[0012] Optionally, the inner diameter of the first end of the clamping sleeve in an initial state without deformation is slightly larger than the outer diameter of the cylindrical member.
[0013] Optionally, the connector fixture is provided with a fixing hole matching the female connector, and when the quick connector is placed in the fixing hole, the female connector is fixed.
[0014] Optionally, a plurality of sliders are further provided on the slide platform, the joint clamp and the intermediate frame are respectively provided on the sliders, a locking knob is provided on the slider, and the slider to which the joint clamp and the intermediate frame are fixed is fixed to one end of the slide platform through the locking knob.
[0015] Optionally, it further comprises a control valve group and a hydraulic pump group, wherein the hydraulic pump group is connected to the control valve group, and the control valve group is connected to the hydraulic motor and the hydraulic cylinder to control the rotation of the hydraulic motor and the movement of the hydraulic cylinder.
[0016] Optionally, it further comprises a frame and a workbench, wherein the workbench is arranged on the top of the frame, the slide, the hydraulic cylinder and the control valve group are arranged on the workbench, and the hydraulic pump group is arranged in the frame.
[0017] Compared with the prior art, the technical solution of the utility model has beneficial effects.
[0018] For example, the disassembly equipment for quick connectors is used to place the quick connector in a connector fixture, and the slide is pushed by a hydraulic cylinder to drive the clamping sleeve to move forward and sleeved onto the outside of the cylindrical part to achieve the positioning of the quick connector. When the clamping sleeve moves forward through the center frame, pressure is applied by the bearing to force the clamping sleeve to automatically clamp the cylindrical part, thereby avoiding manual fixing and clamping operations and improving disassembly efficiency. The clamping sleeve is driven to rotate by a hydraulic motor to achieve large torque output and improve the disassembly effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a disassembly device for a quick connector in an embodiment of the utility model;
[0020] Figure 2 It is a schematic diagram of the cooperation among the joint clamp, quick joint, center frame and clamping sleeve in the embodiment of the utility model.
[0021] Description of reference numerals:
[0022] 1-connector fixture; 2-center frame; 21-bearing; 3-clamp sleeve; 4-hydraulic motor; 5-hydraulic cylinder; 6-control valve group; 7-hydraulic pump group; 8-quick connector; 81-female head; 82-male head; 83-cylindrical part; 9-slider; 91-locking knob; 10-slide; 11-slide; 12-workbench; 13-frame. DETAILED DESCRIPTION
[0023] In order to make the purpose, features and beneficial effects of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. It is understood that the specific embodiments described below are only used to explain the present invention, rather than to limit the present invention. In addition, the same or similar reference numerals may be used in the figures to refer to the same or similar elements in different embodiments, and the description of the same or similar elements in different embodiments and the description of the prior art elements, features, effects, etc. may be omitted.
[0024] Figure 1 It is a structural schematic diagram of a disassembly device for a quick connector in an embodiment of the utility model; Figure 2 It is a schematic diagram of the cooperation among the joint clamp, quick joint, center frame and clamping sleeve in the embodiment of the utility model.
[0025] Reference Figure 1 and Figure 2 , an embodiment of the utility model provides a disassembly device for a quick connector.
[0026] Specifically, the quick connector disassembly device 8 includes a female head 81 and a male head 82, the female head 81 has a hexagonal outer contour, the male head 82 is movably connected to the female head 81 through a cylindrical member 83 connected by a central thread, and the disassembly device includes a joint clamp 1, a center frame 2, a clamping sleeve 3, a slide 10, a slide 11, a hydraulic motor 4 and a hydraulic cylinder 5, the hydraulic motor 4 is fixed on the slide 11, the rotating shaft of the hydraulic motor 11 is connected to the clamping sleeve 3 to drive the clamping sleeve 3 to rotate, the slide 11 is set on the slide 10 and can slide freely on the slide 10, the joint clamp 1 and the center frame 2 are connected to the clamping sleeve 3, and the hydraulic cylinder 5 is connected to the clamping sleeve 3. The frame 2 is fixed to one end of the slide 10, so that the joint fixture 1, the center frame 2 and the clamping sleeve 3 are arranged in sequence. The hydraulic cylinder 5 can drive the slide 11 to move toward the center frame 2 on the slide 10. When the quick connector 8 is placed in the joint fixture 1, the joint fixture 1 fixes the female head 81 of the quick connector 8 and makes the male head 82 face the center frame 2. The hydraulic cylinder 5 drives the slide 11 to move toward the center frame 2, so that the clamping sleeve 3 passes through the center frame 2 and is sleeved on the outside of the cylindrical part 83, and clamps the cylindrical part 83. The hydraulic motor 4 drives the clamping sleeve 3 to rotate, and then drives the cylindrical part 83 to rotate and separate from the female head 81 and the male head 82.
[0027] In some embodiments, when the hydraulic rod of the hydraulic cylinder 5 is extended to abut against the slide 11, the slide 11 is driven to move toward the center frame 2 on the slide 10, and when the hydraulic rod of the hydraulic cylinder 5 is retracted, the slide 11 is in a freely sliding state; after the clamping sleeve 3 clamps the cylindrical member 83, the hydraulic rod of the hydraulic cylinder 5 is retracted, so that when the hydraulic motor 4 drives the clamping sleeve 3 to rotate, it does not affect the axial movement of the clamping sleeve.
[0028] In some embodiments, the center frame 2 is provided with a center hole allowing the clamping sleeve 3 to pass through, and a bearing 21 is provided in the center hole. The front end of the clamping sleeve 3 passes through the bearing 21 and is sleeved on the outside of the cylindrical member 83. The bearing 21 is sleeved in the middle of the clamping sleeve 3 and allows the clamping sleeve 3 to rotate relative to the center frame 2.
[0029] In some embodiments, the clamping sleeve 3 has a first end and a second end, and the clamping sleeve 3 is conical, and its outer diameter and inner diameter both gradually increase from the first end to the second end. The bearing 21 is a tapered roller bearing, and the inner diameter of the bearing 21 matches the outer diameter of the clamping sleeve 3. When the clamping sleeve 3 moves toward the cylindrical member 83 until it just contacts the inner wall of the bearing 21, the first end is sleeved outside the cylindrical member 83. When the clamping sleeve 3 continues to move toward the cylindrical member 83, the bearing 21 applies pressure to the clamping sleeve 3, so that the first end of the clamping sleeve 3 deforms and contracts, thereby clamping the cylindrical member 83.
[0030] In some embodiments, a deformation groove is axially provided at the first end of the clamping sleeve 3. When the bearing 21 applies pressure to the clamping sleeve 3, the deformation groove allows the first end of the clamping sleeve 3 to deform and shrink. The inner diameter of the first end of the clamping sleeve 3 in the initial state without deformation is slightly larger than the outer diameter of the cylindrical member 83.
[0031] In some embodiments, the connector fixture 1 is provided with a fixing hole matching the female connector 81 , and when the quick connector 8 is placed in the fixing hole, the female connector 81 is fixed.
[0032] In some embodiments, a plurality of sliders 9 are further provided on the slide 10, the joint clamp 1 and the intermediate frame 2 are respectively provided on the sliders 9, a locking knob 91 is provided on the slider 9, and the slider 9 fixed with the joint clamp 1 and the intermediate frame 2 is fixed to one end of the slide 10 by the locking knob 91.
[0033] In some embodiments, a control valve group 6 and a hydraulic pump group 7 are also included. The hydraulic pump group 7 is connected to the control valve group 6 . The control valve group 6 is connected to the hydraulic motor 4 and the hydraulic cylinder 5 to control the rotation of the hydraulic motor 4 and the movement of the hydraulic cylinder 5 .
[0034] In some embodiments, it also includes a frame 13 and a workbench 12, the workbench 12 is arranged on the top of the frame 13, the slide 10, the hydraulic cylinder 5 and the control valve group 6 are arranged on the workbench 12, and the hydraulic pump group 7 is arranged in the frame 13.
[0035] In summary, the disassembly equipment for quick connectors provided by the utility model places the quick connector in the connector fixture 1, pushes the slide 11 through the hydraulic cylinder 5 to drive the clamping sleeve 3 to move forward, and is sleeved onto the outside of the cylindrical part 83 to achieve the positioning of the quick connector 8. When the clamping sleeve 3 moves forward through the center frame 2, the bearing 21 applies pressure to force the clamping sleeve 3 to automatically clamp the cylindrical part 83, thereby avoiding manual fixing and clamping operations and improving the disassembly efficiency. The clamping sleeve 3 is driven to rotate by the hydraulic motor 4 to achieve large torque output and improve the disassembly effect.
[0036] Although specific embodiments have been described above, these embodiments are not intended to limit the scope of the present disclosure, even when only a single embodiment is described with respect to specific features. The feature examples provided in the present disclosure are intended to be illustrative rather than limiting, unless otherwise stated. In specific implementations, the technical features of one or more dependent claims may be combined with the technical features of the independent claim, based on actual needs and where technically feasible, and may be derived from the technical features of the corresponding independent claim in any appropriate manner rather than simply through the specific combination listed in the claims.
[0037] Although the utility model is disclosed as above, the utility model is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the utility model. Therefore, the protection scope of the utility model shall be subject to the scope defined by the claims.
Claims
1. A disassembly device for a quick connector, the quick connector comprising a female head and a male head, the female head having a hexagonal outer contour, the male head being movably connected to the female head through a cylindrical member connected by a central thread, characterized in that: The disassembly equipment includes a joint clamp, a center frame, a clamping sleeve, a slide, a slide, a hydraulic motor and a hydraulic cylinder. The hydraulic motor is fixed on the slide. The rotating shaft of the hydraulic motor is connected to the clamping sleeve to drive the clamping sleeve to rotate. The slide is arranged on the slide and can slide freely on the slide. The joint clamp and the center frame are fixed at one end of the slide, so that the joint clamp, the center frame and the clamping sleeve are arranged in sequence. The hydraulic cylinder can drive the slide to move toward the center frame on the slide. When the quick connector is placed in the joint clamp, the joint clamp fixes the female head of the quick connector and makes the male head face the center frame. The hydraulic cylinder drives the slide to move toward the center frame, so that the clamping sleeve passes through the center frame and is sleeved on the outside of the cylindrical member and clamps the cylindrical member. The hydraulic motor drives the clamping sleeve to rotate, thereby driving the cylindrical member to rotate and separate from the female head.
2. The disassembly device for quick connector according to claim 1, characterized in that: When the hydraulic rod of the hydraulic cylinder is extended to abut against the slide, the slide is driven to move toward the center frame on the slide table. When the hydraulic rod of the hydraulic cylinder is retracted, the slide is in a freely slidable state.
3. The disassembly device for quick connector according to claim 1, characterized in that: The center frame is provided with a center hole allowing the clamping sleeve to pass through, and a bearing is provided in the center hole. The front end of the clamping sleeve passes through the bearing and is sleeved outside the cylindrical member. The bearing is sleeved in the middle of the clamping sleeve and allows the clamping sleeve to rotate relative to the center frame.
4. The disassembly device for quick connector according to claim 3, characterized in that: The clamping sleeve has a first end and a second end. The clamping sleeve is conical, and its outer diameter and inner diameter both gradually increase from the first end to the second end. The bearing is a tapered roller bearing, and the inner diameter of the bearing matches the outer diameter of the clamping sleeve. When the clamping sleeve moves toward the cylindrical part until it just contacts the inner wall of the bearing, the first end is sleeved outside the cylindrical part. When the clamping sleeve continues to move toward the cylindrical part, the bearing applies pressure to the clamping sleeve, so that the first end of the clamping sleeve deforms and contracts to clamp the cylindrical part.
5. The disassembly device for quick connector according to claim 4, characterized in that: The first end of the clamping sleeve is provided with a deformation groove along the axial direction. When the bearing applies pressure to the clamping sleeve, the deformation groove allows the first end of the clamping sleeve to deform and shrink.
6. The disassembly device for quick connector according to claim 4, characterized in that: The inner diameter of the first end of the clamping sleeve in an initial state without deformation is slightly larger than the outer diameter of the cylindrical member.
7. The disassembly device for quick connector according to claim 1, characterized in that: The joint fixture is provided with a fixing hole matching the female head, and when the quick joint is placed in the fixing hole, the female head is fixed.
8. The disassembly device for quick connector according to claim 1, characterized in that: The slide table is also provided with a plurality of sliders, the joint clamp and the center frame are respectively provided on the sliders, the sliders are provided with locking knobs, and the sliders fixed with the joint clamp and the center frame are fixed to one end of the slide table through the locking knobs.
9. The disassembly device for quick connector according to claim 1, characterized in that: It also includes a control valve group and a hydraulic pump group, wherein the hydraulic pump group is connected to the control valve group, and the control valve group is connected to the hydraulic motor and the hydraulic cylinder to control the rotation of the hydraulic motor and the movement of the hydraulic cylinder.
10. The disassembly device for a quick connector according to claim 9, characterized in that: It also includes a frame and a workbench, wherein the workbench is arranged on the top of the frame, the slide, the hydraulic cylinder and the control valve group are arranged on the workbench, and the hydraulic pump group is arranged in the frame.