Anti-collision blanking device of precision automatic lathe

By designing the combination of automatic adjustment of the position of the storage frame and the buffer pad in the heartbeat discharge device, the problem of possible collisions during the storage process is solved, and the automatic separation and effective protection of the workpiece is realized.

CN222945064UActive Publication Date: 2025-06-06LIGONG TECHNOLOGY (DALIAN) CO LTD
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Patent Information

Application Number
CN202421692610.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-06
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

In the existing anti-bumping equipment of the scheduling machine, the workpiece may collide during movement, resulting in damage to the workpiece.

Method used

A scheduling and anti-bumping cutting device is designed, including a hopper, visual sensor, support plate, controller, base, multi-stage electric push rod, limit block, slider, storage frame and storage slot. By automatically adjusting the position of the storage frame, the workpiece is automatically separated and stored to avoid collisions.

Benefits of technology

It effectively avoids collisions during storage, ensures the quality of the workpiece, and uses buffer pads to slow down the impact force when the workpiece falls, protecting the workpiece from bumps.

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Abstract

The utility model provides an anti-collision blanking device of a precision automatic lathe, which relates to the technical field of precision automatic lathes and comprises a precision automatic lathe main body, a first conveying component is fixedly connected to the right surface of the precision automatic lathe main body, and a second conveying component is fixedly connected to the position, close to the top, of the right surface of the first conveying component. A collecting assembly is fixedly connected to the position, located at the bottom, of the right surface of the first conveying assembly. The second conveying assembly comprises a discharging hopper, the top of the discharging hopper is fixedly connected with a supporting plate, and the bottom of the supporting plate is fixedly connected with a visual sensor. The collecting assembly comprises a base and a storage frame. According to the workpiece storage device, the discharging hopper, the visual sensor, the supporting plate, the controller, the base, the multi-stage electric push rod, the limiting block, the sliding block, the storage frame and the storage groove are used in cooperation, the storage frame is automatically adjusted, automatic separated storage of workpieces is achieved, the phenomenon that follow-up workpieces collide is avoided, and the quality of the workpieces is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of Swiss-type lathes, in particular to a material discharging device for Swiss-type lathes that prevents collision. Background Art

[0002] Swiss-type CNC lathe is also called Swiss-type CNC automatic lathe, which can also be called headstock mobile CNC automatic lathe, economical turning and milling machine tool or longitudinal cutting lathe. It is a precision processing equipment that can complete turning, milling, drilling, boring, tapping, engraving and other composite processing at the same time. It is mainly used for batch processing of precision hardware and special-shaped non-standard shaft parts.

[0003] In the prior art, for example, Chinese Patent Publication No. CN220051019U discloses a Swiss-type lathe anti-collision unloading device, comprising a Swiss-type lathe body, a discharge port is provided on one side of the Swiss-type lathe body, a transport platform is provided on one side of the discharge port, a conveyor belt is connected to the inside of the transport platform, a first protective sponge is fixedly connected to the outer wall of the conveyor belt, mounting plates are fixedly connected to both ends of the upper surface of the transport platform, and a mounting frame is slidably connected to the inside of the mounting plate. In the utility model, the processed workpiece falls onto the first protective sponge through the discharge port, and at this time, the hydraulic cylinder is started, and the hydraulic cylinder drives the mounting frame to move. The mounting frame clamps the processed workpiece during the movement, and the conveyor belt drives the workpiece to move. The workpiece drives the roller to rotate during the movement. Through this design, the effect of automatically transporting the workpiece is achieved, and at the same time, the effect of protecting the workpiece from collision is achieved.

[0004] In the above patent, the workpiece drives the roller to rotate during the movement. Through this design, the effect of automatically transporting the workpiece is achieved, and the effect of protecting the workpiece from collision is achieved. However, when the workpiece falls onto the transport platform, the subsequent workpiece entering the transport platform will collide with the previous workpiece, causing damage to the workpiece. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the above patent that the workpiece drives the roller to rotate during the movement. Through this design, the effect of automatically transporting the workpiece is achieved, and the effect of protecting the workpiece from collision is achieved. However, when the workpiece falls onto the transport platform, the subsequent workpiece will collide with the previous workpiece after entering the transport platform, causing damage to the workpiece. Therefore, a material unloading device for a Swiss-type lathe that prevents collision is proposed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a collision-proof unloading device of a Swiss-type lathe, comprising: a Swiss-type lathe body, a first conveying component is fixedly connected to the right surface of the Swiss-type lathe body, a second conveying component is fixedly connected to the right surface of the first conveying component near the top, and a collecting component is fixedly connected to the right surface of the first conveying component at the bottom; the second conveying component comprises a unloading hopper, a support plate is fixedly connected to the top of the unloading hopper, and a visual sensor is fixedly connected to the bottom of the support plate; the collecting component comprises a base and a storage frame, and a plurality of storage slots are provided on the top of the storage frame.

[0007] Preferably, a first buffer pad is fixedly connected to the inner surface of the lower hopper, and a controller is fixedly connected to the top of the support plate.

[0008] Preferably, a multi-stage electric push rod is fixedly connected to an outer surface of one side of the base, and a slider is fixedly connected to a driving end of the multi-stage electric push rod.

[0009] Preferably, the bottom of the sliding block is fitted with the top of the base, and a rectangular block is symmetrically fixedly connected to the top of the base.

[0010] Preferably, the two rectangular blocks are matched with the slider, and the top of the slider near the four corners is fixedly connected to the limiting blocks.

[0011] Preferably, the plurality of limit blocks are matched with the storage frame, and the inner surfaces of the plurality of storage slots are provided with second buffer pads.

[0012] Preferably, a discharge port is provided on the outer surface of the Swiss machine body, and the position of the discharge port matches the position of the first conveying component. The left surface of the lower hopper is fixedly connected to the right surface of the first conveying component near the top, the left surface of the base is fixedly connected to the right surface of the first conveying component near the bottom, and the position of the lower hopper matches the position of the storage frame.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, by using the lower hopper, visual sensor, support plate, controller, base, multi-stage electric push rod, limit block, slider, storage frame and storage slot in combination, the storage frame is automatically adjusted to achieve automatic separation and storage of workpieces, avoid collision of subsequent workpieces, and ensure the quality of the workpieces.

[0015] 2. In the utility model, when the workpiece falls into the lower hopper, the first buffer pad is provided to effectively reduce the impact force of the workpiece when it falls, thereby preventing the workpiece from being damaged due to direct collision with the bottom of the lower hopper. The second buffer pad is provided to further protect the workpiece from collision with the inside of the storage slot, thereby achieving high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A stereoscopic diagram of a material discharging device for a Swiss-type lathe that prevents collision is provided for the utility model;

[0017] Figure 2 The utility model provides a schematic diagram of the structure of a collecting component of a Swiss-type lathe anti-collision feeding device;

[0018] Figure 3 The utility model provides a collection component development diagram of a Swiss-type lathe anti-collision unloading device;

[0019] Figure 4 The utility model provides a schematic structural diagram of a second conveying component of a Swiss-type lathe unloading device that is anti-collision.

[0020] Legend: 1. Swiss-type lathe body; 2. Discharge port; 3. First conveying assembly; 4. Second conveying assembly; 5. Collection assembly; 401. Lower hopper; 402. First buffer pad; 403. Visual sensor; 404. Support plate; 405. Controller; 501. Base; 502. Multi-stage electric push rod; 503. Rectangular block; 504. Limit block; 505. Slider; 506. Storage frame; 507. Second buffer pad; 508. Storage slot. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] Example 1: Figure 1-Figure 4As shown, the utility model provides a material discharging device for a Swiss-type lathe that prevents collision, comprising: a Swiss-type lathe body 1, a first conveying assembly 3 is fixedly connected to the right surface of the Swiss-type lathe body 1, a second conveying assembly 4 is fixedly connected to the right surface of the first conveying assembly 3 near the top, and a collecting assembly 5 is fixedly connected to the right surface of the first conveying assembly 3 at the bottom; the second conveying assembly 4 comprises a material discharging hopper 401, a support plate 404 is fixedly connected to the top of the material discharging hopper 401, and a visual sensor 403 is fixedly connected to the bottom of the support plate 404; the collecting assembly 5 comprises a base 501 and a storage frame 506, a plurality of storage slots 508 are provided on the top of the storage frame 506, a controller 405 is fixedly connected to the top of the support plate 404, a multi-stage electric push rod 502 is fixedly connected to the outer surface of one side of the base 501, and a multi-stage electric push rod 502 is fixedly connected to the outer surface of the multi-stage electric push rod 502. The driving end of the electric push rod 502 is fixedly connected with a slider 505, and the bottom of the slider 505 is fitted with the top of the base 501. The top of the base 501 is symmetrically fixedly connected with a rectangular block 503, and the two rectangular blocks 503 are matched with the slider 505. The top of the slider 505 is fixedly connected with a limit block 504 near the four corners, and multiple limit blocks 504 are matched with the storage frame 506. The outer surface of the Swiss machine body 1 is provided with a discharge port 2, and the position of the discharge port 2 matches the position of the first conveying component 3. The left surface of the lower hopper 401 is fixedly connected to the right surface of the first conveying component 3 near the top, the left surface of the base 501 is fixedly connected to the right surface of the first conveying component 3 near the bottom, and the position of the lower hopper 401 matches the position of the storage frame 506.

[0024] The effect achieved by the entire embodiment 1 is that the workpiece after processing is discharged through the discharge port 2 on the Swiss machine body 1, and then the workpiece is stably conveyed by the first conveying component 3. The working principle of the first conveying component 3 is fully explained in the publication number CN220051019U and will not be repeated here. The workpiece is conveyed to the lower hopper 401 by the first conveying component 3, and then falls into the storage slot 508 of one of the storage frames 506 through the lower hopper 401 for storage. At the same time, the partitions on both sides of the lower hopper 401 are set to prevent the workpiece from falling. At the same time, when the workpiece falls into the storage slot 508, the visual sensor 403 on the support plate 404 will monitor it in real time, and then transmit the signal to the controller 405. The controller 405 receives and processes the signal to start the multi-stage electric push rod 502, wherein the controller 405 uses a PID control algorithm The extension distance of the multi-stage electric push rod 502 is controlled so that the slider 505 moves along the base 501 and the rectangular block 503, thereby driving the storage frame 506 to move, so that the discharge direction of the lower hopper 401 is aligned with the other storage slot 508, so that the workpieces that fall subsequently will fall into the other storage slot 508, and the workpieces are stored separately to avoid collisions between the workpieces. When the storage slots 508 in the storage frame 506 are all filled with workpieces, the staff can start the multi-stage electric push rod 502 through the controller 405 to move the storage frame 506 away from the bottom of the lower hopper 401, and then lift the storage frame 506 upward through the notches on both sides, and then place the new storage frame 506 on the slider 505 along the four limit blocks 504, and start the multi-stage electric push rod 502 to align the first storage slot 508 of the storage frame 506 with the lower hopper 401 for subsequent collection work.

[0025] Example 2: Figure 1-Figure 4 As shown, a first buffer pad 402 is fixedly connected to the inner surface of the lower hopper 401 , and a second buffer pad 507 is disposed on the inner surfaces of the plurality of receiving grooves 508 .

[0026] The effect achieved by the entire embodiment 2 is that when the workpiece falls into the lower hopper 401, the setting of the first buffer pad 402 effectively reduces the impact force of the workpiece when it falls, avoiding damage to the workpiece due to direct collision with the bottom of the lower hopper 401. The setting of the second buffer pad 507 further protects the workpiece to avoid collision with the inside of the storage groove 508, and the practicality is relatively high.

[0027] Working principle: the processed workpiece is discharged through the discharge port 2 on the Swiss machine body 1, and then transported to the lower hopper 401 through the first conveying component 3. The impact force of the workpiece when it falls is effectively reduced by the setting of the first buffer pad 402, and then it falls through the lower hopper 401 to one of the storage slots 508 of the storage frame 506 for storage. The second buffer pad 507 is set to further protect the workpiece to avoid collision with the inside of the storage slot 508. At the same time, the partitions on both sides of the lower hopper 401 are set to prevent the workpiece from falling. At the same time, when the workpiece falls into the storage slot 508, the visual sensor 403 on the support plate 404 will monitor it in real time, and then transmit the signal to the controller 405. The controller 405 receives and processes the signal to start the multi-stage electric push rod 502, wherein the controller 405 uses a PID control algorithm to control the multi-stage electric push rod 502. The extension distance of the multi-stage electric push rod 502 makes the slider 505 move along the base 501 and the rectangular block 503, thereby driving the storage frame 506 to move, so that the discharge direction of the lower hopper 401 is aligned with the other storage slot 508, so that the workpieces that fall subsequently will fall into the other storage slot 508, and the workpieces are stored separately to avoid collisions between the workpieces. When the storage slots 508 in the storage frame 506 are all filled with workpieces, the staff can start the multi-stage electric push rod 502 through the controller 405 to move the storage frame 506 away from the bottom of the lower hopper 401, and then lift the storage frame 506 upward through the notches on both sides, and then place the new storage frame 506 on the slider 505 along the four limit blocks 504, and start the multi-stage electric push rod 502 to align the first storage slot 508 of the storage frame 506 with the lower hopper 401 for subsequent collection work.

[0028] The wiring diagram of the controller 405, the multi-stage electric push rod 502 and the visual sensor 403 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the controller 405, the multi-stage electric push rod 502 and the visual sensor 403 are not explained in detail.

[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A material unloading device for a Swiss-type lathe to prevent collision, characterized in that: include: A Swiss-type machine body (1), wherein a first conveying assembly (3) is fixedly connected to the right surface of the Swiss-type machine body (1), a second conveying assembly (4) is fixedly connected to the right surface of the first conveying assembly (3) at a position close to the top, and a collecting assembly (5) is fixedly connected to the right surface of the first conveying assembly (3) at a position located at the bottom; The second conveying assembly (4) comprises a lower hopper (401), the top of the lower hopper (401) is fixedly connected to a support plate (404), and the bottom of the support plate (404) is fixedly connected to a visual sensor (403); The collecting assembly (5) comprises a base (501) and a storage frame (506), and a plurality of storage slots (508) are provided on the top of the storage frame (506).

2. The anti-collision material feeding device of the Swiss-type lathe according to claim 1 is characterized in that: A first buffer pad (402) is fixedly connected to the inner surface of the lower hopper (401), and a controller (405) is fixedly connected to the top of the support plate (404).

3. The anti-collision material feeding device of the Swiss-type lathe according to claim 2 is characterized in that: A multi-stage electric push rod (502) is fixedly connected to an outer surface of one side of the base (501), and a slider (505) is fixedly connected to a driving end of the multi-stage electric push rod (502).

4. The anti-collision material unloading device of the Swiss-type lathe according to claim 3 is characterized in that: The bottom of the slider (505) is arranged to fit the top of the base (501), and a rectangular block (503) is symmetrically fixedly connected to the top of the base (501).

5. The anti-collision material feeding device of the Swiss-type lathe according to claim 4 is characterized in that: The two rectangular blocks (503) are matched with the slider (505), and the top of the slider (505) near the four corners is fixedly connected to the limiting blocks (504).

6. The anti-collision material unloading device of the Swiss-type lathe according to claim 5 is characterized in that: The plurality of limit blocks (504) are all arranged in a matching manner with the storage frame (506), and the inner surfaces of the plurality of storage grooves (508) are all provided with a second buffer pad (507).

7. The anti-collision material unloading device of the Swiss-type lathe according to claim 6 is characterized in that: The outer surface of the Swiss-made machine body (1) is provided with a discharge port (2), the position of the discharge port (2) matches the position of the first conveying component (3), the left surface of the lower hopper (401) is fixedly connected to the right surface of the first conveying component (3) near the top, the left surface of the base (501) is fixedly connected to the right surface of the first conveying component (3) near the bottom, and the position of the lower hopper (401) matches the position of the storage frame (506).

Citation Information

Patent Citations

  • Anti-collision blanking device of precision automatic lathe

    CN220051019U