Integrated intelligent pulping equipment

Abstract

The utility model discloses integrated intelligent pulping equipment which comprises a steel frame, a control room is arranged on one side of the steel frame, a water storage part is arranged on the other side of the steel frame, a plurality of pulping machines are installed on the upper portion of the middle of the steel frame, and a pulp storage machine is installed on the lower portion of the middle of the steel frame. A plurality of weighing sensors are arranged among the slurry storage machine, the plurality of slurrying machines and the steel frame; the water inlets of the plurality of pulping machines are respectively connected with the water storage part; ash inlets of the plurality of pulping machines are respectively connected with an on-site ash supply mechanism, and discharge ports of the plurality of pulping machines are connected with a feed port of the pulp storage machine; a first stirring mechanism is arranged in each pulping machine, and a second stirring mechanism is arranged in the pulp storage machine; a control module is arranged in the control chamber and connected with the weighing sensor, the ash supply mechanism, the first stirring mechanism and the second stirring mechanism. According to the utility model, all corollary equipment is integrated into a whole, so that the site construction time is saved, and the pulping efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of pulping equipment, and in particular to an integrated intelligent pulping equipment. Background Art

[0002] At present, as the depth of coal seam mining continues to deepen, the difficulty of coal mining in major coal mining production bases across the country has increased, and there is a huge risk of water seepage accidents. In order to ensure the safety of coal mining, it is necessary to carry out regional coal mine governance technology construction and perform grouting reinforcement on the roof or floor of the coal seam. The preparation of grouting slurry depends on slurry making equipment, and the market demand for a large number of slurry making equipment is increasing.

[0003] As a kind of equipment specially used for preparing slurry for grouting engineering, pulping equipment is widely used in the treatment of limestone water in coal seam bottom plate and advanced exploration and treatment of ground area. At present, the pulping equipment used includes pulping machine, pulping machine, pulping machine base, air pump, water pump, control cabinet and other equipment, but it is not equipped with supporting facilities such as control room and water reservoir. When the pulping equipment is transported to the construction site, it needs to be arranged and installed according to the actual situation of the site. The steps are cumbersome and time-consuming. At the same time, there are the following problems:

[0004] 1. The equipment is of many types and scattered, which not only increases the complexity of on-site layout, but also causes many inconveniences during loading and unloading, transportation, on-site installation and movement, which is time-consuming and increases the cost of use;

[0005] 2. If the slurry making machine fails during use, the grouting work will be interrupted. If the downtime is too long, the slurry in the well may solidify, resulting in the scrapping of the grouting hole and economic losses.

[0006] 3. The slurry making efficiency is low and it is difficult to meet the needs of grouting engineering;

[0007] 4. As the number of pulping times increases, the residual slurry on the cylinder wall of the pulping machine will gradually solidify, resulting in a reduction in equipment volume and an increase in weight, which increases the workload of manual cleaning.

[0008] Therefore, there is an urgent need for an integrated intelligent pulping equipment. Utility Model Content

[0009] In view of the deficiencies existing in the prior art, the utility model provides an integrated intelligent pulping equipment.

[0010] The utility model discloses an integrated intelligent pulping equipment, comprising:

[0011] A steel frame, with a control room on one side and a water storage part on the other side, a plurality of pulping machines installed in the upper middle part, and a pulp storage machine installed in the lower middle part; a plurality of weighing sensors are installed between the pulp storage machine, the plurality of pulping machines and the steel frame;

[0012] The water inlets of the plurality of pulping machines are respectively connected to the water storage part; the ash inlets of the plurality of pulping machines are respectively connected to the on-site ash supply mechanism, and the discharge ports of the plurality of pulping machines are connected to the feed port of the pulp storage machine; the plurality of pulping machines are each provided with a first stirring mechanism, and the pulp storage machine is provided with a second stirring mechanism;

[0013] A control module is disposed in the control room, and the control module is respectively connected to the weighing sensor, the ash supply mechanism, the first stirring mechanism, and the second stirring mechanism.

[0014] As a further improvement of the utility model, the steel frame is paved with a patterned steel plate at the bottom of the control room, and steel plates are paved around and on the top of the control room; the steel frame is provided with a water tank welded with steel plates corresponding to the water storage part;

[0015] The steel frame is horizontally mounted with a plurality of first bracket seats at the upper portion between the water reservoir and the control room, and the first bracket seats are used to mount the pulping machine; the steel frame is horizontally mounted with a second bracket seat at the lower portion between the water reservoir and the control room, and the second bracket seat is used to mount the pulping machine.

[0016] As a further improvement of the utility model, a water storage port is provided on the upper part of the side of the water reservoir away from the control room, and a water discharge port is provided on the lower part; a water outlet is provided on the side of the water reservoir close to the control room, and the water outlet is connected to the water inlets of the multiple pulping machines through a water pump, and the water pump is connected to the control module; a liquid level sensor is also provided in the water reservoir.

[0017] As a further improvement of the present utility model, the pulping machine includes a first tank body, on the upper outer edge of which three first supports are evenly distributed, the first tank body is installed on the first bracket seat through the first support, and a weighing sensor is installed between the first support and the first bracket seat, and the first tank body is installed with the first stirring mechanism; the bottom plate of the first tank body is inclined with respect to its tank wall, and the first tank body is provided with the discharge port at the lowest point corresponding to the bottom plate, and a control valve is installed at the discharge port, and the control valve is connected to the control module.

[0018] As a further improvement of the utility model, the first stirring mechanism includes a mounting bracket, a motor, a reducer and a stirrer;

[0019] The mounting bracket is installed across the top of the first tank body along the radial direction of the first tank body, and the motor and the reducer are installed on the mounting bracket; the stirring end of the agitator is placed in the first tank body, and the connecting end of the agitator is connected to the output end of the reducer.

[0020] As a further improvement of the utility model, the pulping machine further comprises a sealing cover, the sealing cover comprises a first sealing cover and a second sealing cover which can be folded and connected to both sides of the mounting bracket, the first sealing cover and the second sealing cover cooperate with the mounting bracket to cover the upper opening of the first tank body; a rubber pad is further provided between the first sealing cover, the second sealing cover and the first tank body;

[0021] The first sealing cover is provided with a manhole door and the water inlet, and the second sealing cover is provided with the ash inlet and the exhaust port.

[0022] As a further improvement of the utility model, the inner wall of the first tank body is evenly spaced with a plurality of slurry blocking plates, and the slurry blocking plates are arranged obliquely downward from the top to the left, the bottom to the right; the plurality of slurry blocking plates are used to block the water flow in the first tank body to form stirring reflux;

[0023] The inner wall of the first tank body is also evenly spaced with a plurality of guide plates, each of which is in an arc-shaped structure with a protrusion in the middle. The plurality of guide plates are used to guide the water in the first tank body to flow obliquely downward to prevent the outer water level in the first tank body from being too high.

[0024] As a further improvement of the utility model, the slurry storage machine includes a second tank body, on the upper outer edge of which three second supports are evenly distributed, the second tank body is installed on the second bracket seat through the second supports, and a weighing sensor is installed between the second support and the second bracket seat; the second stirring mechanism is installed in the second tank body.

[0025] As a further improvement of the present invention, the number of ash supply mechanisms is matched with the number of pulping machines; the ash supply mechanism includes an ash storage tank and the cement screw conveyor, the inlet of the cement screw conveyor is connected to the ash outlet of the ash storage tank, and the outlet of the cement screw conveyor is connected to the corresponding ash inlet of the pulping machine through a soft cloth bag.

[0026] As a further improvement of the present invention, the control module includes a control cabinet and a monitoring device. A control system is provided in the control cabinet. The control system is respectively connected to the weighing sensor, the ash supply mechanism, the first stirring mechanism, and the second stirring mechanism.

[0027] Compared with the prior art, the beneficial effects of the utility model are:

[0028] The utility model integrates the pulping machine, pulp storage machine, control room and water storage part on a steel frame, so that all supporting equipment are integrated into a whole, ensuring that the pulping equipment is fast and efficient in transportation, installation and movement, saving labor and on-site construction time, reducing the cost of the grouting project and improving assembly efficiency.

[0029] The utility model is equipped with multiple pulping machines, which can work simultaneously to improve the pulping efficiency, and one of them can also be used as a spare pulping machine, which greatly avoids the interruption of grouting work caused by the failure of a single pulping machine, and can also avoid the solidification of slurry in the well due to the failure of the grouting machine, resulting in the accident of scrapping the grouting hole.

[0030] The utility model integrates a control room and a water storage part on a steel frame. The control room provides a relatively quiet and safe place for operators to operate machines and record work data. The provision of the water storage part reduces the workload of digging pits for water storage or taking other forms of water storage on site, and reduces the workload of installing water pumps and pipelines on site. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a structural schematic diagram of an integrated intelligent pulping equipment disclosed in an embodiment of the utility model;

[0032] Figure 2 This is a structural side view of an integrated intelligent pulping equipment disclosed in an embodiment of the utility model;

[0033] Figure 3 This is a top view of the structure of an integrated intelligent pulping equipment disclosed in one embodiment of the utility model;

[0034] Figure 4 for Figure 1 AA section view in;

[0035] Figure 5 for Figure 1 BB section view in;

[0036] Figure 6 A schematic diagram of the structure of a pulping machine of an integrated intelligent pulping equipment disclosed in an embodiment of the utility model;

[0037] Figure 7 A top view of the pulping machine structure of an integrated intelligent pulping equipment disclosed in an embodiment of the utility model;

[0038] Figure 8 This is a schematic diagram of the sealing cover structure of the integrated intelligent pulping equipment disclosed in one embodiment of the utility model;

[0039] Fig. 9 This is a front view of the agitator structure of the integrated intelligent pulping equipment disclosed in one embodiment of the utility model;

[0040] Fig.10 This is a side view of the agitator structure of the integrated intelligent pulping equipment disclosed in one embodiment of the utility model;

[0041] Fig.11 The utility model discloses an agitator structure of an integrated intelligent pulping equipment according to an embodiment of the utility model.

[0042] In the figure:

[0043] 1. Steel frame; 1-1. Lifting lug; 2. Control room; 2-1. Window; 2-2. Door; 3. Water reservoir; 3-1. Water reservoir; 3-2. Water discharge port; 4. Pulping machine; 4-1. First tank; 4-2. Sealing cover; 4-2-1. First sealing cover; 4-2-2. Second sealing cover; 4-3. Mounting bracket; 4-4. First support; 4-5. Weighing sensor seat ring; 4-6. Motor; 4-61. Motor pulley; 4-7. Reducer; 4-71. Reducer pulley; 4- 8. Agitator; 4-9. Reducer pair of wheels; 4-10. Agitator pair of wheels; 4-11. Guide plate; 4-12. Bottom plate; 4-13. Manhole door; 4-14. Water inlet; 4-15. Exhaust port; 4-16. Ash inlet; 4-17. Slurry blocking plate; 5. Slurry storage machine; 6. Weighing sensor; 7. First bracket seat; 8. Second bracket seat; 9. Air pump mounting seat; 10. Water pump mounting seat; 11. Flange short section; 12. Flange; 13. Pneumatic butterfly valve; 14. Discharge short section; 15. Hinge. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0045] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0046] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] The utility model is further described in detail below in conjunction with the accompanying drawings:

[0048] like Figure 1-5 As shown, an integrated intelligent pulping equipment provided by the utility model includes a steel frame 1, a pulping machine 4, and a pulp storage machine 5, wherein a control room 2 is provided on one side of the steel frame 1, and a water storage part is provided on the other side, a plurality of pulping machines 4 are installed in the upper middle part, and a pulp storage machine 5 is installed in the lower middle part; a plurality of weighing sensors 6 are installed between the pulp storage machine 5, the plurality of pulping machines 7 and the steel frame 1; the water inlets 4-14 of the plurality of pulping machines 4 are respectively connected to the water storage part; the ash inlets 4-16 of the plurality of pulping machines 4 are respectively connected to the on-site ash supply mechanism, and the discharge ports of the plurality of pulping machines 4 are connected to the feed ports of the pulp storage machine 5; a first stirring mechanism is provided in the plurality of pulping machines 4, and a second stirring mechanism is provided in the pulp storage machine 5; a control module is provided in the control room 2, and the control module is respectively connected to the weighing sensor 6, the ash supply mechanism, the first stirring mechanism, and the second stirring mechanism.

[0049] In this embodiment, the pulping machine 4, the pulping machine 5, the control room 2 and the water storage part are integrated and installed on the steel frame 1, so that all the supporting equipment are integrated into a whole, ensuring that the pulping equipment is fast and efficient in transportation, installation and movement, saving labor and on-site construction time, reducing the cost of the grouting project and improving the assembly efficiency; by being equipped with multiple pulping machines 4, multiple pulping machines 4 can work at the same time to improve the pulping efficiency, and one of them can also be used as a spare pulping machine 4, which greatly avoids the interruption of grouting work caused by the failure of a single pulping machine 4, and can also avoid the solidification of the slurry in the well caused by the failure of the grouting machine 4, resulting in the scrapping of the grouting hole; at the same time, by integrating the control room 2 and the water storage part on the steel frame 1, the control room 2 provides a relatively quiet and safe place for the operating personnel, where they can operate the machine and record work data; the setting of the water storage part reduces the workload of digging pits for water storage or taking other forms of water storage on site, and reduces the work of installing water pumps and pipelines on site.

[0050] Specific:

[0051] like Figure 1-5As shown, in the above embodiment, preferably, the bottom of the control room 2 of the steel frame 1 is paved with a patterned steel plate with an anti-slip function, and the surrounding and top of the control room 2 are paved with a 2mm thick steel plate; the steel frame 1 is provided with a water storage tank 3 welded with a Q235 steel plate with a thickness of 4mm corresponding to the water storage part. In this embodiment, 80mm channel steel is used as the bottom main reinforcement of the control room 2 and the water storage tank 3, and 50mm angle iron is used as the top main reinforcement of the control room 2 and the water storage tank 3; the top and bottom of the control room 2 and the water storage tank 3 are connected by the top main reinforcement and the bottom main reinforcement respectively, and the steel frame 1 corresponds to the top main reinforcement and the bottom main reinforcement between the control room 2 and the water storage tank 3, and a plurality of columns are also added, and two first bracket seats 7 are formed in the horizontal direction on the upper part of the plurality of columns, and a second bracket seat 8 is formed on the lower part of the plurality of columns, and the two first bracket seats 7 are used to install the pulping machine 4, and the second bracket seat 8 is used to install the pulp storage machine 5.

[0052] In the above embodiment, preferably, the overall dimensions of the steel frame 1 are 8200mm*2300mm*2270mm, wherein the length of the control room 2 on the left is 2300mm, and the length of the water reservoir 3 on the right is 1500mm. In this embodiment, the steel frame 1 is all connected and fixed by welding and sealed inside the box; for the convenience of lifting, four lifting ears are welded on the front and rear longitudinal beams of the upper part of the steel frame 1 in this embodiment, specifically two are set on each of the front and rear beams.

[0053] In the above embodiment, preferably, the front of the control room 2 is also provided with a door 2-2 for convenient entry of operation and maintenance personnel and a window 2-1 for heat dissipation or ventilation.

[0054] In the above embodiment, preferably, a water storage port 3-1 is provided at the upper part of the side of the water reservoir 3 away from the control room 2, and a water discharge port 3-2 is provided at the lower part; a water outlet is provided at the side of the water reservoir 3 close to the control room 2, and the water outlet is connected to the water inlet 4-14 of the plurality of pulping machines 4 through a water pump, and the water pump is connected to the control module; a liquid level sensor is also provided in the water reservoir 3. In this embodiment, the water storage port 3-1 of the water reservoir 3 is connected to an external water source through a submersible pump and a water hose, and the submersible pump is a 7.5KW submersible pump with a flow rate of more than 125mm3 / h. The liquid level sensor is electrically connected to the liquid level controller, and the liquid level controller gently starts or stops the submersible pump according to the detection value of the liquid level sensor to achieve accurate water storage in the water reservoir 3.

[0055] In the above embodiment, preferably, a water pump mounting seat 10 is also installed on the steel frame 1 corresponding to the position of the water pump.

[0056] like Figure 6-7As shown, in the above embodiment, preferably, the pulping machine 4 includes a first tank body 4-1, on the upper outer edge of which three first supports 4-4 are evenly distributed, and a weighing sensor seat ring 4-5 is installed at the bottom of each first support 4-4. The first tank body is installed on the first bracket seat 7 through the first supports 4-4, and a weighing sensor 6 is installed between the bottom weighing sensor seat ring 4-5 of each first support 4-4 and the first bracket seat 7, and a first stirring mechanism is installed in the first tank body 4-1; the bottom plate 4-12 of the first tank body 4-1 is inclined with its tank wall, and a discharge port is opened at the lowest point of the bottom plate 4-12 of the first tank body 4-1, and a control valve is installed at the discharge port, and the control valve is connected to the control module. In this embodiment, the control valve is a pneumatic butterfly valve 13. During actual installation, the flange short section 11, flange 12, pneumatic butterfly valve 13 and discharge short section 14 are connected in sequence at the discharge port. The flange 12, discharge short section 14 and pneumatic butterfly valve 13 are fixed together by bolts to form a slurry discharge channel.

[0057] In the above embodiment, preferably, the pneumatic butterfly valve 13 is controlled to be opened or closed by an electromagnetic conversion switch, and the electromagnetic conversion switch is connected to the control module.

[0058] In the above embodiment, preferably, the first tank body 4-1 is cylindrical, which is formed by rolling steel plates, and the pulping machine barrel bottom and the pulping machine barrel body are welded and sealed.

[0059] In the above embodiment, preferably, the first stirring mechanism includes a mounting bracket 4-3, a motor 4-6, a reducer 4-7 and an agitator 4-8; wherein the mounting bracket 4-3 is installed on the top of the first tank body 4-1 along the radial direction of the first tank body 4-1, and is fixed to the upper part of the first tank body 4-1 by bolts, and the motor 4-6 and the reducer 4-7 are respectively fixed on the mounting bracket 4-3 by bolts; the motor 4-6 and the reducer 4-7 are respectively installed on the shafts of the motor 4-6 and the reducer 4-7, and the motor pulley 4-61 and the reducer pulley 4-71 transmit power through a V-belt. The output shaft of the reducer 4-7 is installed with a reducer pair wheel 4-9; the stirring end of the agitator 4-8 is placed in the first tank body 4-1, and the connecting end of the agitator 4-8 is installed with an agitator pair wheel 4-10 that cooperates with the reducer pair wheel 4-9. The motor 4-6 is decelerated by the reducer 4-7 and drives the agitator 4-8 to rotate and work, thereby stirring the water and cement ash to mix evenly.

[0060] In the above embodiment, preferably, the inner wall of the first tank body 4-1 is evenly spaced with a plurality of slurry blocking plates 4-17, which are arranged obliquely downward from the top left to the bottom right; the plurality of slurry blocking plates 4-17 are used to block the water flow in the first tank body 4-1 to form stirring reflux, so as to promote sufficient stirring of the slurry; the inner wall of the first tank body 4-1 is also evenly spaced with a plurality of guide plates 4-11, which are in an arc-shaped structure with a protrusion in the middle, and the plurality of guide plates 4-11 are used to guide the water flow in the first tank body 4-1 to flow obliquely downward to prevent the peripheral water level in the first tank body 4-1 from being too high. In this embodiment, the size of the guide plate 4-11 is 350mm*200mm, and the size of the slurry blocking plate 4-17 is 800mm*50mm*6mm.

[0061] In the above embodiment, preferably, the first tank body 4 - 1 has a diameter of 2000 mm, a height of 900 mm, and a wall thickness of 6 mm.

[0062] like Figure 8 As shown, in the above embodiment, preferably, the pulping machine also includes a sealing cover 4-2, and the sealing cover 4-2 includes a first sealing cover 4-2-1 and a second sealing cover 4-2-2 which are foldable and connected to both sides of the mounting bracket 4-3 through hinges 15, and the first sealing cover 4-2-1 and the second sealing cover 4-2-2 cooperate with the mounting bracket 4-3 to cover the upper opening of the first tank body 4-1; wherein, a rubber pad is further provided between the first sealing cover 4-2-1, the second sealing cover 4-2-2 and the first tank body 4-1; a manhole door 4-13 and a water inlet 4-14 are provided on the first sealing cover 4-2-1, and an ash inlet 4-16 and an exhaust port 4-15 are provided on the second sealing cover 4-2-2.

[0063] In the above embodiment, preferably, the ash inlet 4-16 is welded and fixed on the second sealing cover 4-2-2, and the material is a carbon steel pipe with a diameter of DN250. The cement ash is fed into the first tank body 4-1 through a screw conveyor; the exhaust port 4-15 is welded and fixed on the second sealing cover 4-2-2, and its diameter is DN150 and its length is 300mm.

[0064] In the above embodiment, preferably, air-permeable cloth bags are tightly packed at the exhaust ports 4-15, so that dust can be taken in and exhausted without ash leakage, and the place is free of dust pollution.

[0065] In the above embodiment, preferably, the first sealing cover 4-2-1 and the second sealing cover 4-2-2 are both semicircular structures, the middle of which is foldably connected to the two sides of the mounting bracket 4-3 through a plurality of hinges 15, and the periphery is fixed to the upper edge of the first tank body 4-1 by bolts.

[0066] In the above embodiment, preferably, the slurry storage machine 5 includes a second tank body, three second supports are evenly distributed around the outer edge of the upper part, the second tank body is installed on the second bracket seat 8 through the second supports, and a weighing sensor seat ring 4-5 is installed at the bottom of each second support. The second tank body is installed on the second bracket seat 8 through the second support, and a weighing sensor 6 is installed between the bottom weighing sensor seat ring 4-5 of each second support and the second bracket seat 8. A second stirring mechanism is installed in the second tank body, wherein the second stirring mechanism is the same as the first stirring mechanism, and no further description is given here. The setting of the second stirring mechanism of the first tank body can achieve sufficient mixing of the slurry in the second tank body.

[0067] In the above embodiment, preferably, the number of ash supply mechanisms is matched with the number of pulping machines; the ash supply mechanism includes an ash storage tank and a cement screw conveyor, the inlet of the cement screw conveyor is connected to the ash outlet of the ash storage tank, and the outlet of the cement screw conveyor is connected to the ash inlet of the corresponding pulping machine through a soft cloth bag. In this embodiment, an air pump is provided corresponding to the ash outlet of the ash storage tank, and an air pump mounting seat 9 is installed at the steel frame 1 corresponding to the position of the air pump. The air pump is used to supply air to the ash outlet of the ash storage tank on the one hand, and to supply air to the pneumatic butterfly valve 13 on the other hand. The air pump is also connected to the control module.

[0068] like Figure 9-11 As shown, in the above embodiment, preferably, the stirrer 4-8 is of two-blade balanced type. The stirrer 4-8 is made of 60mm steel pipe, the diameter of the stirrer 4-8 is 1400mm, and the stirring shaft speed is 48r / min.

[0069] In the above embodiment, preferably, the control module includes a control cabinet and a monitoring device, and a control system is arranged in the control cabinet, and the control system includes a PLC controller, a weighing display table, a touch screen connected to the PLC controller, a liquid level controller, an air switch, a thermal relay, a contactor, a start button, and a stop button electrically connected to the PLC controller. The PLC controller is electrically connected to the air pump, the water pump, the submersible pump, the cement screw conveyor, the first stirring mechanism, the second stirring mechanism, and the electromagnetic conversion switch respectively; and a plurality of weighing sensors 6 are respectively connected to the weighing display table.

[0070] In the above embodiment, preferably, the control system further comprises a manual / automatic switching rotary switch, which is connected to the input end of the PLC controller, and the operator can manually control the start or stop of each device through the manual / automatic switching rotary switch, or the PLC controller can control each device to automatically run. In the automatic operation, when the start button is pressed, the multiple pulping machines 4 will start and enter the automatic water supply and feeding state; when the stop button is pressed, the multiple pulping machines 4 will stop, and at this time, no matter each pulping machine 4 is in the water supply state or the feeding state, it will stop.

[0071] In the above embodiment, preferably, when the water level in the water reservoir 3 is at the lower limit, the water pump cannot be started to avoid the water pump being idling and causing damage to the water pump.

[0072] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated intelligent pulping equipment, characterized in that: include: A steel frame, with a control room on one side and a water storage part on the other side, a plurality of pulping machines installed in the upper middle part, and a pulp storage machine installed in the lower middle part; a plurality of weighing sensors are installed between the pulp storage machine, the plurality of pulping machines and the steel frame; The water inlets of the plurality of pulping machines are respectively connected to the water storage part; the ash inlets of the plurality of pulping machines are respectively connected to the on-site ash supply mechanism, and the discharge ports of the plurality of pulping machines are connected to the feed port of the pulp storage machine; the plurality of pulping machines are each provided with a first stirring mechanism, and the pulp storage machine is provided with a second stirring mechanism; A control module is disposed in the control room, and the control module is respectively connected to the weighing sensor, the ash supply mechanism, the first stirring mechanism, and the second stirring mechanism.

2. The integrated intelligent pulping equipment according to claim 1, characterized in that: The steel frame is provided with a patterned steel plate at the bottom of the control room, and steel plates are provided around and on the top of the control room; the steel frame is provided with a water tank welded with steel plates corresponding to the water storage part; The steel frame is horizontally mounted with a plurality of first bracket seats at the upper portion between the water reservoir and the control room, and the first bracket seats are used to mount the pulping machine; the steel frame is horizontally mounted with a second bracket seat at the lower portion between the water reservoir and the control room, and the second bracket seat is used to mount the pulping machine.

3. The integrated intelligent pulping equipment according to claim 2 is characterized in that A water storage port is provided at the upper part of the side of the water reservoir away from the control room, and a water discharge port is provided at the lower part; a water outlet is provided at the side of the water reservoir close to the control room, and the water outlet is connected to the water inlets of multiple pulping machines through a water pump, and the water pump is connected to the control module; a liquid level sensor is also provided in the water reservoir.

4. The integrated intelligent pulping equipment according to claim 2, characterized in that: The pulping machine includes a first tank body, on the upper outer edge of which three first supports are evenly distributed, the first tank body is installed on the first bracket seat through the first support, and a weighing sensor is installed between the first support and the first bracket seat, and the first stirring mechanism is installed in the first tank body; the bottom plate of the first tank body is inclined with respect to its tank wall, and the first tank body is provided with the discharge port at the lowest point corresponding to the bottom plate, and a control valve is installed at the discharge port, and the control valve is connected to the control module.

5. The integrated intelligent pulping equipment according to claim 4, characterized in that ,The first stirring mechanism includes a mounting bracket, a motor, a reducer and a stirrer; The mounting bracket is installed across the top of the first tank body along the radial direction of the first tank body, and the motor and the reducer are installed on the mounting bracket; the stirring end of the agitator is placed in the first tank body, and the connecting end of the agitator is connected to the output end of the reducer.

6. The integrated intelligent pulping equipment according to claim 5, characterized in that The pulping machine also includes a sealing cover, which includes a first sealing cover and a second sealing cover that can be folded and connected to both sides of the mounting bracket, and the first sealing cover and the second sealing cover cooperate with the mounting bracket to cover the upper opening of the first tank body; a rubber pad is also provided between the first sealing cover, the second sealing cover and the first tank body; The first sealing cover is provided with a manhole door and the water inlet, and the second sealing cover is provided with the ash inlet and the exhaust port.

7. The integrated intelligent pulping equipment according to claim 4, characterized in that The inner wall of the first tank body is evenly spaced with a plurality of slurry blocking plates, which are arranged obliquely downward from top to left, bottom to right; the plurality of slurry blocking plates are used to block the water flow in the first tank body to form stirring reflux; The inner wall of the first tank body is also evenly spaced with a plurality of guide plates, each of which is in an arc-shaped structure with a protrusion in the middle. The plurality of guide plates are used to guide the water in the first tank body to flow obliquely downward to prevent the outer water level in the first tank body from being too high.

8. The integrated intelligent pulping equipment according to claim 2, characterized in that The slurry storage machine includes a second tank body, on the upper outer edge of which three second supports are evenly distributed. The second tank body is installed on the second bracket seat through the second support, and a weighing sensor is installed between the second support and the second bracket seat; the second stirring mechanism is installed in the second tank body.

9. The integrated intelligent pulping equipment according to claim 1, characterized in that The number of ash supply mechanisms is matched with the number of pulping machines; the ash supply mechanism includes an ash storage tank and a cement screw conveyor, the inlet of the cement screw conveyor is connected to the ash outlet of the ash storage tank, and the outlet of the cement screw conveyor is connected to the corresponding ash inlet of the pulping machine through a soft cloth bag.

10. The integrated intelligent pulping equipment according to claim 1, characterized in that The control module includes a control cabinet and a monitoring device. A control system is provided in the control cabinet. The control system is respectively connected to the weighing sensor, the ash supply mechanism, the first stirring mechanism, and the second stirring mechanism.

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