Device for preventing deviation of photovoltaic adhesive film of cutting machine

Abstract

The utility model belongs to the technical field of photovoltaic manufacturing, and particularly relates to a photovoltaic adhesive film deviation preventing device of a cutting machine. The adhesive film drag chain is slidably arranged in the middle of the mounting frame; the adhesive film laying device is used for laying an adhesive film, is mounted on the mounting frame and is positioned above the adhesive film drag chain; the visual recognition devices are mounted on one side of the mounting frame; the glass plate bracket is located below the mounting frame and used for conveying glass, and the conveying direction of the glass plate bracket is perpendicular to the moving direction of the adhesive film drag chain; the light source assemblies are fixedly connected to the glass plate bracket through mounting plates and are arranged in one-to-one correspondence with the visual recognition devices; and the glass plate limiting moving assemblies are mounted on the corresponding mounting plates. The device can move the edge of the glass according to the edge position of the adhesive film, can timely and effectively match the change of the laying position of the adhesive film at any time, and improves the yield.

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic manufacturing, and in particular relates to a photovoltaic adhesive film deviation prevention device for a cutting machine. Background Art

[0002] With the development of technology, photovoltaic equipment is being used more and more widely. In the production of photovoltaic modules, in order to improve the reliability of photovoltaic modules, the photovoltaic film is laid by a cutting machine. Due to the material characteristics of the photovoltaic film and the mismatch of the film replacement connection, the position of the film laid on the photovoltaic glass changes frequently, resulting in defective products. Frequent adjustments in the equipment structure result in poor equipment utilization.

[0003] In the prior art, glass positioning relies on a cylinder to drive the Nylon aligning wheel to complete the hard limit, and then the main equipment laying mechanism completes the film laying. Due to the material properties of the film and the mismatch of the film replacement connection, the end of the film away from the clamping film clamp will experience varying degrees of position changes after laying. The glass positioning hard limit cannot timely and effectively match the changes in the film laying position at any time. Therefore, a cutting machine photovoltaic film offset device is urgently needed to solve the problem. Utility Model Content

[0004] The utility model aims to provide a photovoltaic film deviation prevention device for a cutting machine to solve the above-mentioned problem.

[0005] To achieve the above purpose, the utility model provides the following solutions:

[0006] A photovoltaic film deviation prevention device for a cutting machine, comprising:

[0007] Mounting frame;

[0008] A film drag chain is slidably arranged in the middle of the mounting frame;

[0009] A film laying device, used for laying the film, the film laying device is installed on the mounting frame, and the film laying device is located above the film drag chain;

[0010] A plurality of visual recognition devices, mounted on one side of the mounting frame;

[0011] A glass plate bracket, located below the mounting frame, for conveying glass, wherein the conveying direction of the glass plate bracket is perpendicular to the moving direction of the film drag chain;

[0012] A plurality of light source assemblies are fixedly connected to the glass plate bracket via a mounting plate and are arranged one by one corresponding to the visual recognition devices;

[0013] A plurality of glass plate position limiting and moving components are mounted on the corresponding mounting plates.

[0014] Preferably, the adhesive film laying device comprises an adhesive film clamping jaw slidably arranged on the mounting frame, one end of the adhesive film is fixedly connected to the adhesive film clamping jaw, and the moving direction of the adhesive film clamping jaw is arranged colinearly with the moving direction of the adhesive film drag chain.

[0015] Preferably, the visual recognition device comprises a camera bracket, the camera bracket is fixed to the side wall of the mounting frame, and the camera bracket is located at one side of the discharge end of the glass plate bracket;

[0016] A camera is fixedly connected to the top of the camera bracket, and the camera head of the camera is arranged vertically downward.

[0017] Preferably, the light source assembly includes a visual light source, the visual light source is fixedly connected to the corresponding mounting plate, and the visual light source is located directly below the corresponding camera.

[0018] Preferably, the glass plate limit moving assembly comprises a screw slide module, the fixed end of the screw slide module is fixedly connected to the mounting plate and is located on the side corresponding to the visual light source, the movable end of the screw slide module is fixedly connected to the bottom end of the lifting part, and the top end of the lifting part is fixedly connected to a nylon stopper;

[0019] The screw shaft of the screw slide module is connected with a driving part.

[0020] Preferably, the lifting part includes a regular cylinder, the bottom end of the regular cylinder is fixedly connected to the movable end of the screw slide module, and the top end of the regular cylinder is fixedly connected to the nylon stopper.

[0021] Preferably, the driving unit comprises a driving motor, a fixed end of the driving motor is fixedly connected to a fixed end of the screw slide module, and an output shaft of the driving motor is connected to a screw shaft of the screw slide module.

[0022] Compared with the prior art, the utility model has the following advantages and technical effects:

[0023] When in use, adjust the position of the movable ends of the glass plate limit moving components so that they are located at the end of the glass plate bracket close to the visual recognition device, transport the glass by the glass plate bracket until the edge of the glass abuts against the movable end of the glass plate limit moving component, unfold the film through the film laying device and set it above the glass, unfold the film drag chain and place it between the glass and the film, start the light source component, and identify the edge of the glass and the edge of the film through the visual recognition device. In the initial state, the edge of the glass exceeds the edge of the film, and the movable end of the glass plate limit moving component is moved to push the edge of the glass to the edge of the film until the visual recognition device recognizes that the edge of the glass overlaps with the edge of the film. At this time, the film drag chain moves out from between the glass and the film, and the film naturally falls and sticks to the surface of the glass. This device can move the edge of the glass according to the position of the edge of the film, and can timely and effectively match the change of the film laying position at any time, thereby improving the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor:

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 This is a structural schematic diagram of the glass plate bracket of the utility model;

[0027] Figure 3 It is a side view of the utility model;

[0028] Figure 4 It is a schematic diagram of the use process of the utility model;

[0029] Among them, 1. camera; 2. camera bracket; 3. nylon block; 5. regular cylinder; 6. visual light source; 7. regular wheel drive motor; 8. lead screw; 9. film drag chain; 10. film clamp; 11. mounting frame; 12. transmission shaft; 13. glass plate bracket; 14. mounting plate; 15. film; 16. glass. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0032] Reference Figures 1 to 4 The utility model discloses a photovoltaic film deviation prevention device for a cutting machine, comprising:

[0033] Mounting frame 11;

[0034] The film drag chain 9 is slidably arranged in the middle of the mounting frame 11;

[0035] A film laying device, used for laying the film 15, the film laying device is installed on the mounting frame 11, and the film laying device is located above the film drag chain 9;

[0036] A plurality of visual recognition devices, mounted on one side of the mounting frame 11;

[0037] The glass plate bracket 13 is located below the mounting frame 11 and is used to transport the glass 16. The transport direction of the glass plate bracket 13 is perpendicular to the moving direction of the film drag chain 9.

[0038] A plurality of light source assemblies are fixedly connected to the glass plate bracket 13 through the mounting plate 14 and are arranged one by one corresponding to the visual recognition devices;

[0039] A plurality of glass plate position limiting and moving components are mounted on corresponding mounting plates 14 .

[0040] When in use, adjust the positions of the movable ends of the glass plate limiting moving assemblies so that they are located at the end of the glass plate bracket 13 on the side close to the visual recognition device, and transport the glass 16 by the glass plate bracket 13 until the edge of the glass 16 abuts against the movable end of the glass plate limiting moving assembly, unfold the adhesive film 15 by the adhesive film laying device and set it above the glass 16, unfold the adhesive film drag chain 9 and locate it between the glass 16 and the adhesive film 15, start the light source assembly, and identify the edge of the glass 16 and the edge of the adhesive film 15 by the visual recognition device. In the initial state, the edge of the glass 16 exceeds the edge of the adhesive film 15, and the movable end of the glass plate limiting moving assembly is moved to push the edge of the glass 16 close to the edge of the adhesive film 15 until the visual recognition device recognizes that the edge of the glass 16 coincides with the edge of the adhesive film 15. At this time, the adhesive film drag chain 9 moves out from between the glass 16 and the adhesive film 15, and the adhesive film 15 naturally falls and adheres to the surface of the glass 16. The device can move the edge of the glass 16 according to the edge position of the adhesive film 15, and can timely and effectively match the change of the laying position of the adhesive film 15 at any time, thereby improving the yield rate.

[0041] According to a further optimization scheme, the film laying device includes a film clamp 10 slidably arranged on a mounting frame 11 , one end of the film 15 is fixedly connected to the film clamp 10 , and the moving direction of the film clamp 10 is colinear with the moving direction of the film drag chain 9 .

[0042] One end of the adhesive film 15 is fixedly connected to the adhesive film clamp 10 , and the other end of the adhesive film 15 is wound around a rotating shaft (not shown in the figure). By moving the adhesive film clamp 10 , the adhesive film 15 can be pulled out from the rotating shaft and flattened.

[0043] The adhesive film 15 is laid just above the adhesive film drag chain 9 .

[0044] Furthermore, both ends of the film clamp 10 are slidably arranged on the mounting frame 11 through a linear motor. The film clamp 10 can be driven to move on the mounting frame 11 through the linear motor.

[0045] As another embodiment, the utility model can also install a transmission shaft 12 on the mounting frame 11. Two transmission shafts 12 are provided, which are symmetrically arranged at the two ends of the mounting frame 11. The mounting frame 11 is rotatably connected to the transmission shaft 12. Pulleys are fixedly connected to the two ends of the transmission shaft 12 respectively. Belts are sleeved on the pulleys on the same side of the two transmission shafts 12. The belts are fixedly connected to the ends of the film clamps 10. A driving wheel is connected to the middle axis of any transmission shaft 12. One end of the driving belt is sleeved on the driving wheel. The other end of the driving belt is sleeved with a driving wheel. The driving wheel shaft is connected to the output shaft of the driving motor. The fixed end of the driving motor is fixedly connected to the mounting frame 11.

[0046] The driving motor drives the driving wheel to rotate, and one of the transmission shafts 12 is driven to rotate under the action of the driving belt and the driving wheel, and the other transmission shaft 12 is driven by the belt to rotate at the same time. The rotation of the belt also drives the end of the film clamp 10 to move, so that the film clamp 10 can slide relative to the mounting frame 11.

[0047] The moving direction of the film clamp 10 is colinear with the moving direction of the film drag chain 9 but in opposite directions. In the initial state, the film drag chain 9 is in an unfolded state. At this time, the film clamp 10 is located on the feeding end of the film 15 of the mounting frame 11. After the film clamp 10 flattens the film 15 on the mounting frame 11, the film 15 is laid on the unfolded film drag chain 9. As the glass plate is aligned with the film 15, the film 15 begins to be pasted to the glass plate. At this time, the film drag chain 9 is retracted toward the feeding end of the film 15 of the mounting frame 11 to make the film 15 contact with the glass plate.

[0048] According to a further optimized solution, the visual recognition device includes a camera bracket 2, which is fixed to the side wall of the mounting frame 11, and the camera bracket 2 is located on the discharge end side of the glass plate bracket 13;

[0049] A camera 1 is fixedly connected to the top of the camera bracket 2, and the camera head of the camera 1 is arranged vertically downward.

[0050] According to a further optimized solution, the light source assembly includes a visual light source 6 , which is fixed to a corresponding mounting plate 14 , and the visual light source 6 is located directly below the corresponding camera 1 .

[0051] Through the illumination of the visual light source 6 , light passes through the glass 16 and the adhesive film 15 to provide brightness for the camera 1 to shoot. The visual light source 6 is preferably an LED light source.

[0052] Further optimized solution, the glass plate limit moving assembly includes a screw slide module 8, the fixed end of the screw slide module 8 is fixedly connected to the mounting plate 14, located on one side of the corresponding visual light source 6, the movable end of the screw slide module 8 is fixedly connected to the bottom end of the lifting part, and the top end of the lifting part is fixedly connected to the nylon stopper 3;

[0053] The screw shaft of the screw slide module 8 is connected to a driving part.

[0054] According to a further optimized solution, the lifting part includes a regular cylinder 5 , the bottom end of the regular cylinder 5 is fixedly connected to the movable end of the screw slide module 8 , and the top end of the regular cylinder 5 is fixedly connected to the nylon stopper 3 .

[0055] According to a further optimized solution, the driving unit includes a driving motor 7 , a fixed end of the driving motor 7 is fixedly connected to a fixed end of a screw slide module 8 , and an output shaft of the driving motor 7 is connected to a screw shaft of the screw slide module 8 .

[0056] When in use, the lead screw of the lead screw slide module 8 is driven to rotate by the driving motor 7, so that the slide of the lead screw slide module 8 can move horizontally, the slide of the lead screw slide module 8 is threadedly connected to the lead screw, and the slide of the lead screw slide module 8 is fixedly connected to the fixed end of the regular cylinder 5, and the regular cylinder 5 is used to lift the nylon stopper 3. According to the specifications of the glass 16, the height of the nylon stopper 3 is adjusted so that the nylon stopper 3 can be against the edge of the glass 16. During the initial creation, the nylon stopper 3 is located at the edge of the glass plate bracket 13 close to the camera 1. After the glass 16 is pushed to the bottom by the glass plate bracket 13, the edge of the glass 16 abuts against the nylon stopper 3. At this time, it is necessary to ensure that the edge of the glass 16 exceeds the edge of the film 15, and then the lead screw is rotated to gradually push the edge of the glass 16 to overlap with the edge of the film 15, and then the film 15 and the glass 16 are pasted.

[0057] The working process of the utility model is as follows:

[0058] The photovoltaic glass 16 is transmitted to the inside of the cutting machine through the conveyor line, supported by the glass plate bracket 13, and moved to the edge of the glass plate bracket 13. After the detection sensor arranged inside the cutting machine senses that the glass 16 enters the glass plate bracket 13, the regularizing cylinder 5 drives the nylon stopper 3 to extend to block the glass 16 to achieve pre-positioning.

[0059] The film clamp 10 pulls out the cut film 15, moves to the laying position and places it on the film drag chain 9 above the glass 16.

[0060] At this time, the visual system starts to collect images and calculate the position deviation distance between the edge of the film 15 and the edge of the glass 16. After the calculation is completed, the result is transmitted to the drive motor 7, and the drive motor 7 drives the lead screw slide module 8 to make the regular cylinder 5 drive the nylon block to push the glass 16 to move a suitable distance for precise positioning.

[0061] After the adhesive film 15 is applied, the driving motor 7 drives the lead screw slide module 8 to return the aligning cylinder 5 to the waiting position and the aligning cylinder 5 is retracted, and the glass 16 with the adhesive film 15 applied flows out.

[0062] Return to step ① and loop.

[0063] Visual Work Description:

[0064] If the specified distance between the edge of the film 15 and the edge of the glass 16 is 2 mm, the visual system detects that the actual distance between the edge of the film 15 and the edge of the glass 16 is 8 mm, and the distance deviation is 6 mm. The visual system transmits the information to the drive motor 7, and the drive motor 7 drives the lead screw slide module 8 to move the edge of the glass 16 toward the edge of the film 15 by 6 mm, thereby achieving precise positioning.

[0065] Since the waiting position of the nylon stopper 3 of the regular cylinder 5 is always away from the edge direction of the adhesive film 15, the result of visual detection is always a positive deviation, avoiding the occurrence of a negative deviation.

[0066] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0067] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A photovoltaic film deviation prevention device for a cutting machine, characterized in that: include: Mounting frame (11); A film drag chain (9) slidably arranged in the middle of the mounting frame (11); A film laying device, used for laying a film (15), the film laying device being mounted on the mounting frame (11), and the film laying device being located above the film drag chain (9); A plurality of visual recognition devices, mounted on one side of the mounting frame (11); A glass plate bracket (13) is located below the mounting frame (11) and is used to transport glass (16), wherein the transport direction of the glass plate bracket (13) is perpendicular to the moving direction of the film drag chain (9); A plurality of light source components are fixedly connected to the glass plate bracket (13) via a mounting plate (14) and are arranged one-to-one corresponding to the visual recognition devices; A plurality of glass plate position limiting movement components are mounted on the corresponding mounting plates (14).

2. The photovoltaic film deviation prevention device for a cutting machine according to claim 1, characterized in that: The adhesive film laying device comprises an adhesive film clamp (10) slidably arranged on the mounting frame (11), one end of the adhesive film (15) is fixedly connected to the adhesive film clamp (10), and the moving direction of the adhesive film clamp (10) is arranged colinearly with the moving direction of the adhesive film drag chain (9).

3. The photovoltaic film deviation prevention device for a cutting machine according to claim 1, characterized in that: The visual recognition device comprises a camera bracket (2), the camera bracket (2) is fixedly connected to the side wall of the mounting frame (11), and the camera bracket (2) is located on one side of the discharge end of the glass plate bracket (13); A camera (1) is fixedly connected to the top of the camera bracket (2), and the camera head of the camera (1) is arranged vertically downward.

4. The photovoltaic film deviation prevention device for a cutting machine according to claim 3, characterized in that: The light source assembly comprises a visual light source (6), wherein the visual light source (6) is fixedly connected to the corresponding mounting plate (14), and the visual light source (6) is located directly below the corresponding camera (1).

5. The photovoltaic film deviation prevention device for a cutting machine according to claim 4, characterized in that: The glass plate limit movement assembly comprises a screw slide module (8), the fixed end of the screw slide module (8) is fixedly connected to the mounting plate (14) and is located on a side of the corresponding visual light source (6), the movable end of the screw slide module (8) is fixedly connected to the bottom end of the lifting part, and the top end of the lifting part is fixedly connected to a nylon stopper (3); The screw shaft of the screw slide module (8) is connected to a driving part.

6. The photovoltaic film deviation prevention device for a cutting machine according to claim 5, characterized in that: The lifting part comprises a regular cylinder (5), the bottom end of the regular cylinder (5) is fixedly connected to the movable end of the screw slide module (8), and the top end of the regular cylinder (5) is fixedly connected to the nylon stopper (3).

7. The photovoltaic film deviation prevention device for a cutting machine according to claim 5, characterized in that: The driving unit comprises a driving motor (7), the fixed end of the driving motor (7) is fixedly connected to the fixed end of the screw slide module (8), and the output shaft of the driving motor (7) is connected to the screw shaft of the screw slide module (8).

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