Mounting bracket of battery pack and automobile

By designing a battery pack mounting bracket with a simple structure and small space, the combination of anti-collision strips and cast aluminum mounts is used to solve the problem of battery pack deformation and small installation space in car collisions, and the safety of the battery pack and the stability of the installation are improved.

CN222946537UActive Publication Date: 2025-06-06CHONGQING JINKANG NEW ENERGY VEHICLE CO LTD
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Patent Information

Application Number
CN202422287057.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-06-06
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

When a new energy vehicle is hit, the battery pack increases the probability of ignition due to the squeeze deformation of the subframe and body. At the same time, the existing battery pack bracket is large in size and has a small installation space, which is easy to interfere with other parts of the car.

Method used

Design a battery pack mounting bracket with a simple structure and small space, including anti-collision bars and mounts. The anti-collision bars are made of steel, the mount is made of cast aluminum pieces, and a rear-tilted slope is designed on the front side wall of the mount to disperse the collision load and avoid interference.

Benefits of technology

Through this mounting bracket, the safety of the battery pack is improved, the anti-collision horizontal bar can effectively disperse the collision load, the design of the mounting base avoids interference with the wiring harness and pipelines, and ensures a stable connection with the kickdown component.

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Abstract

The utility model belongs to the technical field of battery packs, and particularly relates to an installation support of a battery pack and an automobile, the installation support of the battery pack comprises an anti-collision cross bar fixedly attached to the front side wall of the battery pack; the mounting seats are fixedly arranged at the two ends of the anti-collision transverse strip, and the mounting seats are attached to the surface of the front side of the anti-collision transverse strip; a mounting groove is formed in the mounting base in the vertical direction, and a through hole is formed in the bottom of the mounting groove and used for allowing a bolt for connection to penetrate through; and the front side wall of the mounting seat is an inclined surface which is inclined backwards. The battery pack is connected with the kickdown component through the mounting bracket, and the anti-collision transverse strip of the mounting bracket can effectively disperse collision load, so that the safety of the battery pack is ensured. According to the installation support, the front side wall of the installation base is designed to be the inclined face, the inclined face enables a large space to be reserved above the installation base so that the installation base can be prevented from interfering with a wire harness and / or a pipeline, the bottom of the installation base can have a large area to make contact with a kickdown component, and stability is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery packs, in particular to a mounting bracket of a battery pack and a vehicle. Background Art

[0002] When a new energy vehicle is involved in a head-on collision, the subframe and the body will be squeezed, the bending of the front beam of the subframe will cause the entire vehicle to move backward, and the rear mounting point of the subframe will be squeezed with the kickdown component of the body, thus deforming the mounting point of the battery pack and causing the battery pack to be squeezed and deformed. As the materials of existing battery packs are mainly lithium iron phosphate and ternary lithium, both of which have different collision deformation requirements, if the deformation of the battery pack is too large, the probability of the battery pack catching fire will increase.

[0003] Existing battery packs are usually installed on the vehicle body through a bracket with an anti-collision function to improve the safety performance of the battery pack. However, the existing bracket is large in size and the installation space of the battery pack is relatively small, which can easily cause the bracket to interfere with other parts of the car.

[0004] Therefore, it is urgent to design a bracket with simple structure and small space to install the battery pack. Summary of the invention

[0005] Based on this, the utility model provides a mounting bracket for a battery pack and a vehicle.

[0006] According to an embodiment of the utility model, a first aspect provides a mounting bracket for a battery pack, comprising:

[0007] An anti-collision bar is fixedly attached to the front side wall of the battery pack;

[0008] A mounting seat is fixedly arranged at both ends of the anti-collision horizontal bar, and the mounting seat is attached to the front surface of the anti-collision horizontal bar; the mounting seat is provided with a mounting groove in the vertical direction, and a through hole is provided at the bottom of the mounting groove for passing a bolt for connection;

[0009] The front side wall of the mounting seat comprises a sloped surface inclined backwards, and the sloped surface extends to the top of the mounting seat.

[0010] In some embodiments, the bottom of the inclined surface is flush with the bottom of the mounting groove.

[0011] In some embodiments, the anti-collision bar is made of steel.

[0012] In some embodiments, the mount is a cast aluminum part.

[0013] In some embodiments, the horizontal bar is provided with an avoidance hole for the wiring harness of the battery pack to extend out.

[0014] A second aspect of this embodiment provides a car, which includes a battery pack and a kickdown component, wherein the battery pack is connected to the kickdown component via the aforementioned mounting bracket, the mounting seat of the mounting bracket is mounted on the kickdown component, and bolts are passed through the through holes to connect the mounting seat and the kickdown component.

[0015] In some embodiments, the kickdown member is in the shape of an inverted triangle, and the top of the kickdown member has a supporting plane to support the mounting seat.

[0016] In some embodiments, a first mounting hole is opened on the supporting plane corresponding to the through hole, and the bolt in the through hole is passed through the first mounting hole.

[0017] In some embodiments, a second mounting hole is provided on the front surface of the kickdown member, and a bolt is passed through the second mounting hole to connect to the sub-frame;

[0018] A third mounting hole is also provided on the support plane of the kickdown component. The third mounting hole is closer to the outside of the battery pack than the first mounting hole. Bolts are passed through the third mounting hole to connect the front suspension.

[0019] In some embodiments, the kickdown component is formed by bending a sheet metal, and a cavity is formed inside the kickdown component.

[0020] The battery pack of the utility model is connected to the kickdown component through a mounting bracket with a simple structure. The anti-collision bar of the mounting bracket can effectively disperse the collision load and ensure the safety of the battery pack. The mounting bracket is designed with an inclined surface on the front side wall of the mounting seat. The inclined surface not only leaves a large space above the mounting seat to avoid interference between the mounting seat and the wiring harness and / or pipeline above it, but also enables the bottom of the mounting seat to have a large area in contact with the kickdown component to ensure stability. In addition, the inclined surface will cut off the side wall facing the front of the mounting groove, so that the bottom of the mounting groove is exposed to the outside, which is convenient for inserting bolts in the through hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the isometric structure of the battery pack of this embodiment assembled on the kickdown component;

[0022] Figure 2 for Figure 1 A schematic diagram of the structure in the forward direction;

[0023] Figure 3 It is a schematic diagram of the structure of the anti-collision bar.

[0024] In the figure: battery pack 10; anti-collision bar 20; avoidance hole 21; mounting seat 30; mounting groove 31; inclined surface 32; through hole 33; kickdown component 40; supporting plane 41; second mounting hole 42; third mounting hole 43. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0026] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportion or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0027] The directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "middle", "longitudinal", "lateral", "horizontal", "inner", "outer", "radial", "circumferential" and the like in this specification are based on the directions or positional relationships shown in the drawings and are only for the convenience of simplifying the description. They do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0028] like Figure 1 and Figure 2 As shown, this embodiment provides a car, which includes a battery pack 10, and the battery pack 10 is assembled to a kickdown component 40 through a mounting bracket. The kickdown component 40 of this embodiment is specifically arranged between the front cabin and the floor of the car. Since the installation position of the kickdown component is the prior art, this embodiment will not repeat the connection structure of the kickdown component with the front cabin and the floor.

[0029] See Figure 3The mounting bracket of this embodiment includes an anti-collision bar 20, which is horizontally placed in front of the battery pack 10 and fixedly attached to the front side wall of the battery pack 10. When the front of the car is deformed by a collision, the collision load will be transmitted to the battery pack 10 through the anti-collision bar 20. The anti-collision bar 20 can disperse the collision load along the axial direction of the anti-collision bar 20 and then transmit it to the battery pack 10, avoiding local concentrated force on the battery pack 10, helping to prevent the battery pack 10 from being deformed, and thus improving the safety of the battery pack 10.

[0030] The anti-collision bar 20 of this embodiment is preferably made of steel. The anti-collision bar 20 made of steel has strong toughness, high structural reliability, is suitable for bearing impact and dynamic loads, can effectively absorb the collision load of the vehicle, and improves the protection performance of the battery pack 10. The anti-collision bar 20 is provided with an avoidance hole 21, which allows the wiring harness of the battery pack 10 to extend to the outside for easy wiring.

[0031] The mounting seats 30 are fixedly arranged at both ends of the anti-collision bar 20 of this embodiment, and the mounting seats 30 are attached to the front surface of the anti-collision bar 20. The bottom of the mounting seats 30 overlaps the kickdown component 40. The mounting seats 30 are vertically provided with mounting grooves 31, and the bottom of the mounting grooves 31 is provided with through holes 33, and bolts are passed through the through holes 33 to connect the kickdown component 40. The mounting bracket of this embodiment can effectively improve the safety of the battery pack 10, has a simple structure, and occupies a small space.

[0032] The front side wall of the mounting seat 30 of this embodiment preferably includes a slope 32 tilted backward, and the slope 32 extends to the top of the mounting seat 30, so that the distance from the top to the bottom of the mounting seat 30 protruding from the anti-collision bar 20 gradually increases, and the mounting seat 30 is in a shape with a small top and a large bottom. The slope 32 is designed on the front side wall of the mounting seat 30. The slope 32 not only leaves a large space above the mounting seat 30 to avoid interference between the mounting seat 30 and the wiring harness and / or pipeline above it, but also enables the bottom of the mounting seat 30 to have a large area to contact the kickdown component 40, thereby ensuring the stability of the connection between the mounting seat 30 and the kickdown component. In addition, the designed slope 32 can cut off the side wall facing forward of the mounting groove 31, so that the bottom of the mounting groove 31 is exposed to the outside, which is convenient for bolts to be inserted into the through hole 33. It should be noted that the inclination angle and area of ​​the slope 32 can be designed according to actual needs. The bottom of the slope 32 of this embodiment is flush with the bottom of the mounting groove 31, so that the bottom of the mounting groove 31 is fully displayed. In some embodiments, the entire front side wall of the mounting seat 30 may be designed to be a sloped surface 32 .

[0033] The mounting seat 30 of this embodiment is preferably a cast aluminum part, which has sufficient hardness and can produce a large collapse to fully absorb energy after being subjected to a collision load. The steel anti-collision bar 20 is used in conjunction with the aluminum mounting seat 30 to effectively improve the anti-collision ability of the anti-collision structure for the battery pack 10.

[0034] The kickdown member 40 of the present embodiment is preferably in an inverted triangular shape, with one of the tip portions of the kickdown member facing downward and the other two tip portions facing both sides, so that the top of the kickdown member has a supporting plane 41 to support the mounting seat 30, and a first mounting hole is provided on the supporting plane 41 corresponding to the through hole 33 on the mounting seat 30 for passing a bolt, and the bolt connecting the kickdown member 40 and the mounting seat 30 can pass through the first mounting hole to ensure that the mounting seat 30 and the kickdown member are firmly installed.

[0035] A second mounting hole 42 is provided on the front surface of the kickdown member 40 of this embodiment, and a bolt is passed through the second mounting hole 42 to connect the subframe. A third mounting hole 43 is also provided on the support plane 41 of the kickdown member 40. The third mounting hole 43 is closer to the outside of the battery pack 10 than the first mounting hole, so that the bolt is passed through the third mounting hole 43 to connect the front suspension. It should be noted that the subframe and the front suspension are conventional structures of the automobile body, and are not described in detail in this embodiment.

[0036] The kickdown component 40 of the present embodiment is preferably formed by bending a sheet metal. The bent sheet metal forms a cavity inside the kickdown component, so that the kickdown component has a better energy absorption effect.

[0037] It should be noted that the battery pack 10 and the anti-collision bar 20, and the anti-collision bar 20 and the mounting seat 30 of this embodiment can be fixed by welding. Some embodiments can also be connected by conventional means such as bolts and bonding according to needs.

[0038] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0039] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A mounting bracket for a battery pack, characterized in that: include: An anti-collision horizontal bar (20) fixedly attached to the front side wall of the battery pack (10); A mounting seat (30) is fixedly arranged at both ends of the anti-collision bar (20), and the mounting seat (30) is attached to the front surface of the anti-collision bar (20); the mounting seat (30) is provided with a mounting groove (31) in the vertical direction, and a through hole (33) is provided at the bottom of the mounting groove (31) for passing a bolt for connection; The front side wall of the mounting seat (30) comprises a slope (32) inclined backwards, and the slope (32) extends to the top of the mounting seat (30).

2. The mounting bracket for the battery pack according to claim 1, characterized in that: The bottom of the inclined surface (32) is flush with the bottom of the mounting groove (31).

3. The mounting bracket for a battery pack according to claim 1 or 2, characterized in that: The anti-collision horizontal bar (20) is made of steel.

4. The mounting bracket for a battery pack according to claim 1 or 2, characterized in that: The mounting seat (30) is a cast aluminum part.

5. The mounting bracket for a battery pack according to claim 1 or 2, characterized in that: The horizontal bar is provided with an escape hole (21) for allowing the wiring harness of the battery pack (10) to extend out.

6. An automobile, comprising a battery pack (10) and a kickdown component (40), characterized in that: The battery pack (10) is connected to the kickdown component (40) via the mounting bracket according to any one of claims 1 to 5, the mounting seat (30) of the mounting bracket is mounted on the kickdown component (40), and bolts are passed through the through holes (33) to connect the mounting seat (30) and the kickdown component (40).

7. The automobile according to claim 6, characterized in that: The kickdown component (40) is in the shape of an inverted triangle, and the top of the kickdown component (40) is provided with a supporting plane (41) for supporting the mounting seat (30).

8. The automobile according to claim 7, characterized in that: A first mounting hole is provided on the supporting plane (41) corresponding to the through hole (33), and a bolt in the through hole (33) is inserted into the first mounting hole.

9. The automobile according to claim 8, characterized in that: A second mounting hole (42) is provided on the front surface of the kickdown component (40), and a bolt is passed through the second mounting hole (42) to connect to the sub-frame; A third mounting hole (43) is also provided on the support plane (41) of the kickdown component (40); the third mounting hole (43) is closer to the outside of the battery pack (10) than the first mounting hole; a bolt is passed through the third mounting hole (43) to connect the front suspension.

10. The automobile according to any one of claims 6 to 9, characterized in that: The kickdown component (40) is formed by bending a sheet metal, and a cavity is formed inside the kickdown component (40).

Citation Information

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