Front fork bowl set and vehicle

By setting positioning bumps on the inner wall of the head bowl of the front fork bowl group and replacing the traditional open snaps, the problems of low assembly efficiency and many parts of the existing front fork bowl are solved, and more efficient assembly and cost control is achieved.

CN222946939UActive Publication Date: 2025-06-06NINGBO H&L BICYCLE
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Patent Information

Application Number
CN202421551251.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-06-06
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing fork bowl assembly efficiency is low and there are many parts, resulting in room for improvement in cost control.

Method used

Several positioning bumps are arranged on the upper part of the inner wall of the head bowl to replace the traditional open snaps and combine the design of the rotor parts to ensure that the rotor parts are fixed axially in the head bowl while reducing part costs.

Benefits of technology

By reducing the number of parts and simplifying the processing process, assembly efficiency and cost control are improved, and processing production and assembly efficiency are optimized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a front fork bowl set and a vehicle. The front fork bowl set is matched with a front fork vertical pipe to be assembled, and comprises a head bowl and further comprises a plurality of positioning protruding points, a plurality of clamping grooves, a plurality of clamping grooves and a plurality of clamping grooves, and the positioning protruding points are formed on the upper portion of the inner wall of the head bowl in a protruding mode. And the rotor piece is assembled in the head bowl, the lower part of the rotor piece is in movable contact with a rotor groove formed in the head bowl, and the upper end of the rotor piece is propped against the lower part of the positioning convex point for axial positioning. According to the utility model, the rotor part is ensured to be axially fixed in the head bowl, the part cost is effectively reduced, the processing is simple and convenient, and the processing production and assembly efficiency is optimized in this way.
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Description

Technical Field

[0001] The utility model relates to the technical field of bicycle accessories, in particular to a front fork bowl set and a vehicle. Background Art

[0002] The front fork stem, head tube and handlebar stem on a bicycle are generally connected by a front fork bowl assembly. The front fork bowl assembly is the core rotating component of the bicycle. Its setting allows the bicycle handlebars and the bicycle frame to be flexibly connected, thereby improving the mobility of the bicycle handlebars.

[0003] The existing front fork bowl assembly generally includes a head bowl, a steel ball rotating frame and an open buckle. After the steel ball rotating frame is installed in the head bowl, the open buckle is inserted into the head bowl, thereby axially limiting the steel ball rotating frame in the head bowl. On the one hand, the assembly efficiency of the front fork bowl assembly with this structure is low, and on the other hand, there are many parts in the bowl assembly, and there is relatively room for improvement in cost control. To this end, we propose a front fork bowl assembly and a vehicle. Utility Model Content

[0004] The present application provides a front fork headset and a vehicle, so as to at least solve the problems in the prior art that the existing front fork headset assembly efficiency is low, the headset has many parts, and there is relatively room for improvement in cost control.

[0005] In a first aspect, the present application provides a front fork headset assembly, which is assembled with a front fork riser, including a head cup, and also includes:

[0006] There are several positioning protrusions, which are formed on the upper part of the inner wall of the head bowl;

[0007] The rotor component is assembled inside the head bowl, and its lower end is in active contact with the rotor groove formed inside the head bowl, and its upper end is in contact with the lower part of the positioning protrusion for axial positioning.

[0008] Optionally, the rotor member comprises:

[0009] The ball rack is annular in shape, and a plurality of ball slots distributed in an annular array are provided at the bottom thereof;

[0010] A plurality of steel balls are respectively rolled and assembled in the ball grooves;

[0011] Wherein, the bottom end and the outer end of the assembled steel ball both extend to the outside of the ball groove to be in rolling contact with the inner wall of the head bowl.

[0012] Optionally, a stem hole for fitting a front fork stem is provided in the middle of the bottom of the head bowl, and the inner end of the assembled steel ball extends to the outside of the ball groove and is in rolling contact with the side wall of the front fork stem.

[0013] Preferably, the number of the positioning protrusions is three.

[0014] Optionally, a slope portion that contracts from top to bottom is formed on the lower portion of the annular outer wall of the ball rack to facilitate assembly.

[0015] In a second aspect, the present application provides a vehicle, which includes the front fork headset assembly described in the first aspect, and also includes a front fork riser, a head tube and a handlebar riser;

[0016] Wherein, the front fork bowl assembly is assembled at the connection position of the front fork riser, the head tube and the handlebar riser.

[0017] Compared with the related art, the front fork headset and vehicle provided by the present application have at least the following technical effects:

[0018] The front fork bowl assembly, by arranging a plurality of positioning protrusions on the upper part of the inner wall of the head bowl to replace the traditional open clip press-in fixation, ensures that the rotor component is axially fixed in the head bowl, effectively reduces the cost of parts, and is simple and convenient to process, thereby optimizing the processing production and assembly efficiency.

[0019] The utility model also provides a vehicle, which has the same beneficial effects as the above-mentioned front fork bowl assembly, and will not be described in detail here.

[0020] Details of one or more embodiments of the present application are set forth in the following drawings and description to make other features, objects, and advantages of the present application more readily apparent. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of a front fork headset according to an exemplary embodiment.

[0023] Figure 2 is a front view of a front fork headset structure according to an exemplary embodiment.

[0024] Figure 3 The three-dimensional structure explosion of the front fork bowl assembly is shown according to an exemplary embodiment. Figure 1 .

[0025] Figure 4 The three-dimensional structure explosion of the front fork bowl assembly is shown according to an exemplary embodiment. Figure 2 .

[0026] Description of reference numerals: head bowl 10: rotor slot 101, bowl edge 102, standpipe hole 103;

[0027] The rotor component 20 includes a ball rack 201 , a ball groove 202 , a steel ball 203 , a slope portion 204 , and a positioning protrusion 30 . DETAILED DESCRIPTION

[0028] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] The existing fork bowl assembly generally includes a head bowl, a steel ball rotating frame and an open buckle. After the steel ball rotating frame is installed in the head bowl, the open buckle is inserted into the head bowl, thereby limiting the axial position of the steel ball rotating frame in the head bowl. On the one hand, the assembly efficiency of the fork bowl assembly with this structure is low, and on the other hand, the bowl assembly has more parts, and there is still room for improvement in cost control.

[0032] Based on the above situation, an embodiment of the utility model provides a front fork headset and a vehicle, which are described in detail below in conjunction with specific embodiments and drawings.

[0033] Example 1

[0034] An embodiment of the utility model provides a front fork bowl set. Figure 1 It is a schematic diagram of the three-dimensional structure of a front fork headset according to an exemplary embodiment. Figure 2is a front view of a fork bowl assembly structure according to an exemplary embodiment. Figure 1-2 As shown, the front fork bowl assembly is assembled with a front fork stem, specifically, it includes a head bowl 10, a stem hole 103 for sleeved on a front fork stem is opened in the middle of the bottom of the head bowl 10, and further, the edge of the open side of the head bowl 10 is integrally extended to form a ring-shaped bowl edge 102, and is assembled with a vehicle, and also includes:

[0035] There are several positioning protrusions 30, which are formed on the upper part of the inner wall of the head bowl 10; Figure 1-2 In this embodiment, the positioning protrusion 30 is formed by a stamping process. During the stamping process, the punch head enters from the open side of the head bowl 10 and gradually punches the inner wall of the bowl of the head bowl 10. During this process, the contact part of the punch head is deformed and protrudes to form the positioning protrusion 30. The processing process of this positioning protrusion 30 is simple and convenient, and the processing cost is low.

[0036] The rotor member 20 is assembled inside the head bowl 10, and its lower end is in active contact with the rotor slot 101 formed inside the head bowl 10, and its upper end is in contact with the lower part of the positioning protrusion 30 for axial positioning;

[0037] In this embodiment, Figure 3 The three-dimensional structure explosion of the front fork bowl assembly is shown according to an exemplary embodiment. Figure 1 . Figure 4 The three-dimensional structure explosion of the front fork bowl assembly is shown according to an exemplary embodiment. Figure 2 . Refer to the attached Figure 1-4 The rotor member 20 comprises: a ball rack 201, which is annular and has a plurality of ball slots 202 distributed in an annular array at its lower portion; a plurality of steel balls 203, which are respectively rolled and assembled in the ball slots 202;

[0038] Among them, the bottom end and outer end of the steel ball 203 after assembly extend to the outside of the ball groove 202 to roll with the inner wall of the head bowl 10, and the upper end of the ball rack 201 after assembly abuts against the lower part of the positioning protrusion 30; the inner end of the steel ball 203 after assembly extends to the outside of the ball groove 202 and rolls with the side wall of the front fork stem.

[0039] In the technical solution of the above embodiment, a plurality of positioning protrusions 30 are provided on the upper part of the inner wall of the head bowl 10 to replace the traditional open clip press-in fixation. After the ball rack 201 is installed, the bottom end and the outer end of the steel ball 203 are in rolling contact with the inner wall of the head bowl 10, and the upper end of the ball rack 201 abuts against the lower part of the positioning protrusion 30. This ensures that the rotor part 20 is axially fixed in the head bowl 10, effectively reduces the cost of parts, and the processing is simple and convenient. In this way, the processing production and assembly efficiency are optimized.

[0040] Optionally, refer to the attached Figure 1-2 The number of the positioning protrusions 30 is three. In the actual test process, at least two positioning protrusions 30 are used to achieve basic positioning of the rotor member 20, but there is still a risk of detachment. Using more than three positioning protrusions 30 may cause more small gaps in the assembly between the head bowl 10 and the front fork stem, slightly affecting the assembly effect. Therefore, the preferred number of positioning protrusions 30 is three.

[0041] Optionally, refer to the attached Figure 4 The lower part of the annular outer wall of the ball rack 201 is formed with a slope portion 204 that shrinks from top to bottom to cooperate with assembly. Specifically, the rotor component 20 is assembled into the head bowl 10 from the open side of the head bowl 10. During the installation process, the slope portion 204 of the ball rack 201 abuts against the positioning protrusion 30, and gradually presses the ball rack 201 during the installation process, slightly deforming and smoothly transitioning until the ball rack 201 is installed. The bottom and outer ends of the steel balls 203 roll in contact with the inner wall of the head bowl 10, and the upper end of the ball rack 201 abuts against the lower part of the positioning protrusion 30 to axially position the rotor component 20. At this time, the ball rack 201 recovers after deformation, and assembly is more convenient.

[0042] In summary, the front fork bowl assembly provided by the embodiment of the utility model, by arranging a plurality of positioning protrusions 30 on the upper part of the inner wall of the head bowl 10 to replace the traditional open clip press-in fixation, ensures that the rotor part 20 is axially fixed in the head bowl 10, effectively reduces the cost of parts, and is simple and convenient to process. In this way, the processing production and assembly efficiency are optimized.

[0043] Example 2

[0044] Embodiment 2 of the present invention provides a vehicle. The vehicle includes the front fork bowl assembly of embodiment 1, and also includes a front fork riser, a head tube, and a handlebar riser;

[0045] Wherein, the front fork bowl assembly is assembled at the connection position of the front fork riser, the head tube and the handlebar riser.

[0046] The vehicle in this embodiment can be a bicycle, an electric bicycle, a tricycle, an electric tricycle or the like, which has a front fork stem, a head tube and a handlebar stem.

[0047] For other structures not described, refer to Example 1.

[0048] In summary, the front fork bowl assembly and vehicle provided by the embodiment of the utility model, by arranging a plurality of positioning protrusions 30 on the upper part of the inner wall of the head bowl 10 to replace the traditional open clip press-in fixation, ensures that the rotor part 20 is axially fixed in the head bowl 10, effectively reduces the cost of parts, and is simple and convenient to process. In this way, the processing production and assembly efficiency are optimized.

[0049] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0050] The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the attached claims.

Claims

1. A front fork headset assembly, which is assembled with a front fork stem, comprising a head cup, characterized in that: Also included are: There are several positioning protrusions, which are formed on the upper part of the inner wall of the head bowl; The rotor component is assembled inside the head bowl, and its lower part is in active contact with the rotor groove formed inside the head bowl, and its upper end is in contact with the lower part of the positioning protrusion for axial positioning.

2. The front fork headset according to claim 1, characterized in that: The rotor member comprises: The ball rack is annular in shape, and a plurality of ball slots distributed in an annular array are provided at the bottom thereof; A plurality of steel balls are respectively rolled and assembled in the ball grooves; Wherein, the bottom end and the outer end of the assembled steel ball both extend to the outside of the ball groove to be in rolling contact with the inner wall of the head bowl.

3. The front fork headset according to claim 2, characterized in that: A stem hole for assembling with a front fork stem is provided in the middle of the bottom of the head bowl, and the inner end of the assembled steel ball extends to the outside of the ball groove and is in rolling contact with the side wall surface of the front fork stem.

4. The front fork headset according to claim 1, characterized in that: The number of the positioning protrusions is three.

5. The front fork headset according to claim 2, characterized in that: The lower part of the annular outer wall of the ball rack is formed with a slope portion which shrinks from top to bottom to cooperate with assembly.

6. A vehicle, characterized in that: It comprises the front fork headset set as claimed in any one of claims 1 to 5, and also comprises a front fork riser, a head tube and a handlebar riser; Wherein, the front fork bowl assembly is assembled at the connection position of the front fork riser, the head tube and the handlebar riser.