Sludge storage hopper capable of rapidly discharging
By designing valves, vibration and linkage components in the mud storage bucket, the problems of unloading difficulties and inefficiency caused by sludge silt in the existing mud storage bucket are solved, and the effect of rapid unloading and efficient work is achieved.
Patent Information
- Application Number
- CN202421910857.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-08
AI Technical Summary
After using the existing mud storage bucket for a period of time, due to sludge accumulation, the sludge drop resistance increases, the reserves decrease, and the discharge outlet is single, so the unloading is unable to be discharged quickly, which can easily delay time due to material blockage and reduce work efficiency.
A mud storage bucket is designed including a bracket assembly, a hopper assembly and a discharge assembly. The unloading assembly includes valve assembly, vibration assembly and linkage assembly. Through the coordinated work of these components, the rapid unloading of mud and preventing clogging is achieved.
It realizes rapid unloading in a short time, avoids material blockage, improves working efficiency, and compacts the mud through vibration components, increasing storage stability.
Smart Images

Figure CN222947377U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pollution prevention and control, in particular to a mud storage bucket which can unload materials quickly. Background Art
[0002] The mud storage hopper is mainly used for storing mud cakes or other materials such as filter presses, so as to facilitate centralized loading and unloading and transportation.
[0003] The utility model patent with the prior art announcement number CN218752651U discloses a mud storage hopper, including a mud storage hopper body, wherein a mud storage bin is formed inside the mud storage hopper body; a feed port and a discharge port connected to the mud storage bin are provided on the mud storage hopper body, and a bin door is provided at the feed port of the mud storage hopper body, and a hopper door is provided at the discharge port; the device is provided with a water-permeable membrane and a drainage pipe on the mud storage hopper, so as to reduce the water content in the sludge or slurry during the storage process of the sludge or slurry, thereby directly and effectively increasing the capacity of the sludge storage space in the mud storage hopper, but due to the serious siltation in the hopper, after a period of use, the sludge accumulated in the hopper will increase the resistance of the mud storage hopper to fall, and its storage capacity will be reduced, and due to the single unloading outlet and other reasons, the material cannot be unloaded quickly in a short time, and sometimes the material blocks the unloading port, and the material cannot be unloaded smoothly, which delays time and causes low work efficiency, so a mud storage hopper that can unload quickly and will not accumulate is needed. Utility Model Content
[0004] The utility model aims to provide a mud storage bucket which can unload materials quickly, which can not only unload materials quickly in a short time, but also improve work efficiency by avoiding materials blocking the outlet.
[0005] The utility model is achieved through the following technical scheme: a mud storage hopper that can quickly unload materials, including a bracket assembly and a hopper assembly, a unloading assembly is installed on the bracket assembly, the unloading assembly includes a valve assembly installed on the bracket assembly for protection, the unloading assembly also includes a vibration assembly installed on the bracket assembly for auxiliary unloading, the unloading assembly also includes a linkage assembly installed on the bracket assembly for transmitting power, the linkage assembly includes a connecting frame I slidably installed on the bracket assembly, a connecting rod I and a spring I are fixedly installed on the connecting frame I, a first end of the spring I is fixedly installed on the connecting frame I, a second end of the spring I is fixedly installed on the bracket assembly, the connecting frame I is fixedly installed on the vibration assembly, and the connecting rod I is slidably connected to the valve assembly.
[0006] In order to better realize the utility model, further, the valve assembly includes an electric cylinder and a slide sleeve fixedly mounted on the bracket assembly, the fixed end of the electric cylinder is fixedly mounted on the bracket assembly, a push plate is fixedly mounted on the extended end of the electric cylinder, a limiting block is fixedly mounted on the push plate, the limiting block is slidably connected to the connecting rod I, a rotating sliding shaft is rotatably mounted on the extended end of the electric cylinder, and a connecting sliding column is fixedly mounted on the rotating sliding shaft.
[0007] In order to better realize the utility model, further, the limiting block is provided with a special-shaped slide groove, and one end of the connecting rod 1 is slidably mounted on the special-shaped slide groove of the limiting block.
[0008] In order to better realize the utility model, further, the slide sleeve is provided with a threaded slide, and the rotating slide shaft is slidably installed on the threaded slide of the slide sleeve through a connecting slide column.
[0009] In order to better realize the utility model, further, a shielding cover is fixedly installed on the rotating sliding shaft, and a soft cushion layer for sealing is installed on the shielding cover.
[0010] In order to better realize the utility model, further, the vibration component includes a motor II fixedly mounted on the bracket assembly, a gear I is fixedly mounted on the output shaft of the motor II, the vibration component also includes a connecting shaft and a fixed disk fixedly mounted on the connecting frame I, the connecting shaft and the fixed disk are fixedly mounted, a rotating circle is rotatably mounted on the connecting shaft, a gear II is fixedly mounted on the rotating circle, the gear II is intermittently meshed with the gear I, and a plurality of convex balls are arranged in a ring array on the rotating circle.
[0011] In order to better realize the utility model, further, a plurality of knocking sticks are slidably mounted on the fixed plate, a spring II is fixedly mounted on the knocking stick, a first end of the spring II is fixedly mounted on the knocking stick, and a second end of the spring II is fixedly mounted on the fixed plate.
[0012] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0013] (1) The utility model solves the problem of the prior art that the mud cannot be sealed during transportation by providing a valve assembly, thereby preventing the mud from flying out due to shaking during transportation;
[0014] (2) The utility model solves the problem in the prior art that the mud in the hopper cannot be completely and quickly unloaded when unloading the mud by providing a vibration component. While ensuring storage, the mud can be unloaded quickly, and when storing, the mud in the storage hopper can be compacted to achieve rapid loading.
[0015] (3) The utility model provides a linkage assembly to protect the mud hopper while assisting the hopper in loading and unloading materials quickly, thereby greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of this application from a front angle.
[0017] Figure 2 This is a schematic diagram of the overall structure of this application from a top view.
[0018] Figure 3 It is a partial cross-sectional schematic diagram of the overall structure of this application.
[0019] Figure 4 For this application Figure 3 Schematic diagram of the structure at point A in the middle.
[0020] Figure 5 For this application Figure 3 Schematic diagram of the structure at point B in the middle.
[0021] Figure 6 This is a schematic diagram of the local structure of the unloading component of this application.
[0022] Among them: 1- bracket assembly; 2- hopper assembly; 3- unloading assembly; 101- support frame I; 102- moving wheel; 103- bracket plate; 104- support frame II; 105- fixed bracket; 201- motor I; 202- mud storage bucket; 203- connecting block; 301- connecting rod I; 302- connecting frame I; 303- spring I; 304- motor II; 305- gear I; 306- gear II; 307- connecting shaft; 308- rotating circle; 309- fixed plate; 310- knocking stick; 311- spring II; 312- electric cylinder; 313- pushing plate; 314- rotating sliding shaft; 315- sliding groove sleeve; 316- shielding cover; 317- cushion layer; 318- connecting sliding column; 319- limiting block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1:
[0025] like Figure 1 , Figure 2As shown, a mud storage hopper that can unload quickly includes a bracket assembly 1 and a hopper assembly 2. A unloading assembly 3 is installed on the bracket assembly 1. The unloading assembly 3 includes a valve assembly installed on the bracket assembly 1 for protection. The unloading assembly 3 also includes a vibration assembly installed on the bracket assembly 1 for assisting unloading. The unloading assembly 3 also includes a linkage assembly installed on the bracket assembly 1 for transmitting power. The linkage assembly includes a connecting frame I302 slidably installed on the bracket assembly 1, and a connecting rod I301 and a spring I303 are fixedly installed on the connecting frame I302. The first end of the spring I303 is fixedly installed on the connecting frame I302, and the second end of the spring I303 is fixedly installed on the bracket assembly 1. The connecting frame I302 is fixedly installed on the vibration assembly, and the connecting rod I301 is slidably connected to the valve assembly.
[0026] The bracket assembly 1 includes a support frame I101, on which a bracket plate 103 and a support frame II104 are fixedly installed, and on which a fixed bracket 105 is fixedly installed. The support frame I101 and the support frame II104 are provided with moving wheels 102 for movement, and the moving wheels 102 are provided with three, finished product-shaped moving wheels. The three moving wheels 102 constitute a moving system, so that when the device needs to be moved, it can be moved by the three moving wheels 102.
[0027] The hopper assembly 2 includes a motor I201 fixedly mounted on a support frame I101, a connecting block 203 rotatably mounted on the support frame I101, a connecting block 203 rotatably mounted on a support frame II104, a mud storage hopper 202 fixedly mounted on the two connecting blocks 203, an output shaft of the motor I201 fixedly mounted on the connecting block 203 close to the motor I201, and an output shaft of the motor I201 rotatably mounted on the support frame I101.
[0028] Embodiment 2:
[0029] like Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, the unloading assembly 3 includes a connecting frame I302 slidably mounted on the bracket plate 103, on which a connecting rod I301 and a spring I303 are fixedly mounted, one end of the spring I303 is fixedly mounted on the connecting frame I302, and the other end of the spring I303 is fixedly mounted on the bracket plate 103.
[0030] The valve assembly includes an electric cylinder 312 , a push plate 313 , a rotating sliding shaft 314 , a sliding groove sleeve 315 , a shielding cover 316 , a cushion layer 317 , a connecting sliding column 318 , and a limiting block 319 .
[0031] The support frame II104 is fixedly installed with an electric cylinder 312, and the fixed bracket 105 is fixedly installed with a slide sleeve 315. The fixed end of the electric cylinder 312 is fixedly installed with the bracket plate 103 of the bracket assembly 1, and the protruding end of the electric cylinder 312 is fixedly installed with a push plate 313, and the push plate 313 is fixedly installed with a limiting block 319, and the limiting block 319 is provided with a special-shaped slide groove, and the connecting rod I301 is slidably installed in the special-shaped slide groove of the limiting block 319. A rotating slide shaft 314 is rotatably installed on the protruding end of the electric cylinder 312, and two connecting slide columns 318 are fixedly installed on the rotating slide shaft 314. Two threaded slide grooves are provided on the slide sleeve 315, and the cross-section of the two threaded slide grooves has a straight groove. The rotating slide shaft 314 is slidably installed in the two threaded slide grooves of the slide sleeve 315 through the two connecting slide columns 318. A shielding cover 316 is also fixedly installed on the rotating slide shaft 314, and the shielding cover 3 16 is provided with a cushion layer 317 for sealing, a motor II304 is fixedly installed on the support frame I101, a gear I305 is fixedly installed on the output shaft of the motor II304, a connecting shaft 307 and a fixed disk 309 are fixedly installed on the connecting frame I302, the connecting shaft 307 is fixedly installed with the fixed disk 309, a rotating circle 308 is rotatably installed on the connecting shaft 307, a gear II306 is fixedly installed on the rotating circle 308, the gear II306 is intermittently meshed with the gear I305, a plurality of convex balls are arranged in an annular array on the rotating circle 308, and the number is set according to demand, a plurality of knocking sticks 310 are slidably installed on the fixed disk 309, and the number is set according to demand, springs II311 are respectively fixedly installed on the knocking stick 310, one end of the spring II311 is fixedly installed with the knocking stick 310, and the other end of the spring II311 is fixedly installed with the fixed disk 309.
[0032] During operation, when it is necessary to transport the soil, the electric cylinder 312 is started, thereby driving the rotating slide shaft 314 to move upward, and the rotating slide shaft 314 drives the shielding cover 316 to move upward when moving upward, and when the connecting piece connecting slide column 318 of the rotating slide shaft 314 and the slide slot sleeve 315 moves to the threaded part of the slide slot sleeve 315, the threaded part of the slide slot sleeve 315 limits the movement of the rotating slide shaft 314, so that the rotating slide shaft 314 rotates while moving upward, thereby driving the shielding cover 316 to move upward and rotate at the same time, so that the soil can smoothly enter the mud storage bucket 202, When the electric cylinder 312 is started at the same time, the electric cylinder 312 drives the push plate 313 to move upward, and then drives the limit block 319 to move upward, and then drives the connecting rod I301 to move through the slide groove of the limit block 319, and then drives the connecting frame I302 to move, and then drives the fixed plate 309 and the connecting shaft 307 to move closer to the mud storage bucket 202, so that the gear I305 is meshed with the gear II306. At this time, the motor II304 is started, so that the gear I305 drives the gear II306 to rotate, and then drives the rotating circle 308 to rotate, and then the multiple convex balls of the rotating circle 308 knock on the The stick 310 is intermittently pressed, and then cooperates with the spring II311 to continuously knock the mud bucket 202, so that the mud can be compacted and enter the mud bucket 202. After loading is completed, the motor II304 stops working, and the electric cylinder 312 is reset, driving the vibration component and the valve component to reset, thereby completing the loading work. At this time, the mud bucket 202 is transferred through 1; after the transfer work is completed, the mud needs to be unloaded. At this time, the electric cylinder 312 is started first, and when the shielding cover 316 is raised, the motor I201 is started, thereby driving the connecting block 203 to rotate, thereby driving The mud storage bucket 202 rotates. After the mud storage bucket 202 rotates 90°, the motor I201 stops working. At this time, the electric cylinder 312 completes its work, so that the valve assembly opens, and the vibration assembly is attached to the bottom of the mud storage bucket 202, and the motor II304 is started, thereby continuously vibrating the mud storage bucket 202, so that the mud in the mud storage bucket 202 is quickly poured out, thereby completing the rapid unloading of the mud. After completing the unloading work, the motor I201 reverses to drive the mud storage bucket 202 to reset, the motor II304 stops working, and the electric cylinder 312 resets, driving the valve assembly and the vibration assembly to reset.
[0033] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.
Claims
1. A mud storage hopper capable of rapid unloading, comprising a support assembly (1) and a hopper assembly (2), characterized in that: A discharge assembly (3) is mounted on the support assembly (1), the discharge assembly (3) comprising a valve assembly mounted on the support assembly (1) for protection, the discharge assembly (3) further comprising a vibration assembly mounted on the support assembly (1) for assisting discharge, the discharge assembly (3) further comprising a linkage assembly mounted on the support assembly (1) for transmitting power, the linkage assembly comprising a connecting frame I (302) slidably mounted on the support assembly (1), a connecting rod I (301) and a spring I (303) being fixedly mounted on the connecting frame I (302), a first end of the spring I (303) being fixedly mounted on the connecting frame I (302), a second end of the spring I (303) being fixedly mounted on the support assembly (1), the connecting frame I (302) being fixedly mounted on the vibration assembly, and the connecting rod I (301) being slidably connected to the valve assembly.
2. A mud storage hopper capable of rapid unloading according to claim 1, characterized in that: The valve assembly comprises an electric cylinder (312) and a slide sleeve (315) fixedly mounted on a bracket assembly (1); the fixed end of the electric cylinder (312) is fixedly mounted on the bracket assembly (1); a push plate (313) is fixedly mounted on the extended end of the electric cylinder (312); a limiting block (319) is fixedly mounted on the push plate (313); the limiting block (319) is slidably connected to a connecting rod I (301); a rotating slide shaft (314) is rotatably mounted on the extended end of the electric cylinder (312); and a connecting slide column (318) is fixedly mounted on the rotating slide shaft (314).
3. A mud storage hopper capable of rapid unloading according to claim 2, characterized in that: The limiting block (319) is provided with a special-shaped sliding groove, and one end of the connecting rod I (301) is slidably mounted on the special-shaped sliding groove of the limiting block (319).
4. A mud storage hopper capable of rapid discharge according to claim 2, characterized in that: The slide groove sleeve (315) is provided with a threaded slide groove, and the rotating slide shaft (314) is slidably mounted on the threaded slide groove of the slide groove sleeve (315) via a connecting slide column (318).
5. A mud storage hopper capable of rapid discharge according to claim 2, characterized in that: A shielding cover (316) is also fixedly mounted on the rotating sliding shaft (314), and a soft cushion layer (317) for sealing is mounted on the shielding cover (316).
6. A mud storage hopper capable of rapid discharge according to claim 1, characterized in that: The vibration component comprises a motor II (304) fixedly mounted on a support component (1), a gear I (305) fixedly mounted on an output shaft of the motor II (304), and the vibration component further comprises a connecting shaft (307) and a fixed disk (309) fixedly mounted on a connecting frame I (302), the connecting shaft (307) and the fixed disk (309) being fixedly mounted, a rotating ring (308) being rotatably mounted on the connecting shaft (307), a gear II (306) being fixedly mounted on the rotating ring (308), the gear II (306) being intermittently meshed with the gear I (305), and a plurality of convex balls being arranged in an annular array on the rotating ring (308).
7. A mud storage hopper capable of rapid discharge according to claim 6, characterized in that: A plurality of knocking sticks (310) are slidably mounted on the fixed plate (309), a spring II (311) is fixedly mounted on the knocking stick (310), a first end of the spring II (311) is fixedly mounted on the knocking stick (310), and a second end of the spring II (311) is fixedly mounted on the fixed plate (309).