Shuttle frame capable of replacing adjusting sheet on lower plane of shuttle frame needle groove

By designing a shuttle rack with a plane adjustment piece under the needle groove of the replaceable shuttle rack, the problem of scrapping of existing sewing equipment shuttle racks due to wear of needle grooves is solved, and lower maintenance costs, higher production efficiency and product quality are achieved.

CN222948597UActive Publication Date: 2025-06-06ZHEJIANG YIHUO TECH
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Patent Information

Application Number
CN202422150300.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-06
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The shuttle components on existing sewing equipment are scrapped due to wear of the needle groove bottom and need to be replaced, resulting in long maintenance time and high cost, which affects production efficiency and product quality.

Method used

A shuttle frame that can replace the plane adjustment sheet under the needle groove of the shuttle frame is designed. By setting a fixing mechanism in the installation groove of the shuttle frame main body, the adjustment sheet is allowed to be disassembled and installed, making it easy to replace and avoid wear of the bottom of the needle groove.

Benefits of technology

By replacing the adjustment plate, the service life of the shuttle is extended, the maintenance cost and time is reduced, and the production efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The shuttle frame comprises a shuttle frame body with a bottom wall, the side wall of the shuttle frame body is provided with an opening, the needle groove is formed in the position, close to a splayed opening, of the side wall of the shuttle frame body, and an installation groove is formed in the position, below the needle groove, of the outer side face of the side wall of the shuttle frame body. And an adjusting sheet is detachably mounted in the mounting groove through a fixing mechanism. According to the shuttle frame capable of replacing the adjusting piece on the lower plane of the shuttle frame needle groove, the arranged adjusting piece is detachably installed in the installation groove through the fixing mechanism, so that the adjusting piece is convenient to disassemble, assemble and replace, the upper end edge of the arranged adjusting piece is used for protecting the groove bottom of the needle groove, the groove bottom of the needle groove can be prevented from being damaged due to abrasion, and the service life of the shuttle frame is prolonged. After the upper end edge of the adjusting sheet is worn and damaged, the shuttle frame can be continuously used only by replacing the adjusting sheet, so that the maintenance cost and the maintenance time are effectively reduced, the overall service life of the shuttle frame is greatly prolonged, and the production efficiency and the product quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewing equipment and embroidery equipment, in particular to a shuttle frame capable of replacing a plane regulating piece under a needle groove of the shuttle frame. Background Art

[0002] The sewing machine is provided with a rotary hook on the lower side of the needle plate. The rotary hook includes a shuttle bed and a shuttle frame. The shuttle bed rotates integrally with the shaft as the needle moves up and down, and can rotatably support the shuttle frame. The shuttle frame can rotate independently of the shuttle bed, and includes a locking mouth on its outer peripheral portion. The locking mouth engages with the shuttle stopper included in the sewing machine to stop the rotation amplitude of the shuttle frame, so that the shuttle frame does not rotate with the shuttle bed. The upper thread passes through the needle eye of the machine needle. The sewing machine uses the shuttle bed to capture the upper thread of the machine needle after passing through the fabric, and interweaves the upper thread with the bottom thread held by the shuttle frame in the stopped state to perform sewing.

[0003] At present, the shuttle rack components on sewing equipment are all made of stainless steel and are processed to form an integral structure. For example, the utility model patent applied for by the applicant on October 18, 2022, has a publication number of CN218596679U, a publication date of 2023-03-10, and an application number of CN202222739834.7, which discloses an improved shuttle rack, including: a shuttle rack body with a bottom wall having an opening on the side wall, the shuttle rack body is formed with a guide rail that roughly surrounds the circumference on the side wall on the outer peripheral side, a core shaft is provided at the center position of the inner bottom wall of the shuttle rack body, both ends of the guide rail are arc ends, and two steps are reserved on the end faces of the arc ends at both ends of the guide rail, and the steps are arranged perpendicular to the side walls of the shuttle rack body, wherein the bottom of the needle groove is easily worn out during use, causing the entire shuttle rack to be scrapped, which easily leads to quality problems of the product. During maintenance, the shuttle rack needs to be replaced as a whole, which will consume a lot of maintenance waiting time, affect production efficiency and reduce product quality.

[0004] For this reason, a shuttle rack capable of replacing a plane adjusting piece under a shuttle rack needle groove is proposed. Utility Model Content

[0005] The utility model aims to solve the problems raised in the background technology and provides a shuttle rack capable of replacing a plane regulating piece under a needle groove of the shuttle rack.

[0006] The specific technical solutions are as follows:

[0007] A shuttle rack capable of replacing a plane adjustment piece under a needle groove of the shuttle rack, comprising: a shuttle rack body with a bottom wall having an opening in the side wall, the shuttle rack body having a guide rail formed on the side wall on the outer peripheral side thereof and roughly surrounding the circumference, a core shaft being provided at the center position of the inner bottom wall of the shuttle rack body, and the bottom wall of the shuttle rack body having two positioning through holes symmetrically distributed on both sides of the core shaft, an eight-shaped opening being provided on the end edge of the side wall of the shuttle rack body, a needle groove being provided on the side wall of the shuttle rack body near the eight-shaped opening, an installation groove being provided on the outer side surface of the side wall of the shuttle rack body below the needle groove, and an adjustment piece being detachably installed in the installation groove by a fixing mechanism.

[0008] As a preferred solution of the utility model, the fixing mechanism includes a fixing hole provided in the installation groove and a fixing column fixedly installed on the inner side surface of the adjustment piece, and the fixing column is inserted into the fixing hole by interference fit.

[0009] As a preferred solution of the present invention, the number of the fixing columns is equal to the number of the fixing holes, and both are not less than 2.

[0010] As a preferred solution of the utility model, a guiding inclined surface is provided on the outer side of the upper end edge of the adjusting piece.

[0011] As a preferred solution of the utility model, the core shaft is provided with an annular gasket, and the annular gasket is located at the connection between the core shaft and the bottom wall of the shuttle rack body.

[0012] As a preferred solution of the utility model, a garbage chute is reserved on the outer side of the guide rail, and at least five garbage chutes are provided.

[0013] As a preferred solution of the utility model, a limiting portion is provided on the inner side surface of the side wall of the shuttle rack body.

[0014] As a preferred solution of the utility model, a door locking hole is provided on the side wall of the shuttle rack body.

[0015] The utility model has the following beneficial effects:

[0016] The utility model provides a shuttle rack capable of replacing a flat adjusting piece under the needle groove of the shuttle rack. The adjusting piece is detachably mounted in the mounting groove through a fixing mechanism, so that the adjusting piece is easy to disassemble, install and replace. The upper end edge of the adjusting piece is used to protect the groove bottom of the needle groove, so as to prevent the groove bottom of the needle groove from being damaged due to wear. After the upper end edge of the adjusting piece is worn and damaged, only the adjusting piece needs to be replaced for continued use, which effectively reduces maintenance costs and reduces maintenance time, greatly prolongs the overall service life of the shuttle rack, improves production efficiency and improves product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1A schematic diagram of the structure of a shuttle rack capable of replacing a lower plane adjustment piece of a shuttle rack needle groove provided by an embodiment of the utility model;

[0018] Figure 2 A schematic structural diagram of another perspective of a shuttle rack capable of replacing a lower plane adjustment piece of a shuttle rack needle groove provided by an embodiment of the utility model;

[0019] Figure 3 A schematic diagram of the exploded structure of a shuttle rack capable of replacing a lower plane adjustment piece of a shuttle rack needle groove provided by an embodiment of the utility model;

[0020] Figure 4 A schematic diagram of the exploded structure from another perspective of the shuttle rack capable of replacing the lower plane adjustment piece of the shuttle rack needle groove provided in an embodiment of the utility model.

[0021] In the attached figure:

[0022] 1. Shuttle rack body; 101. Positioning through hole; 102. Locking hole; 103. Needle slot; 104. Eight-shaped opening; 105. Limiting part; 106. Installation groove; 107. Fixing hole;

[0023] 2. Guide rail; 201. Garbage chute;

[0024] 3. Mandrel; 301. Annular spacer;

[0025] 4. Adjusting piece; 401. Fixing column; 402. Guide slope. DETAILED DESCRIPTION

[0026] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0027] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0028] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0029] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] The utility model provides a shuttle rack capable of replacing a plane adjustment piece under a shuttle rack needle groove, such as Figure 1-Figure 4 As shown, it includes a shuttle rack body 1 with an opening on the side wall and a bottom wall, and a guide rail 2 is formed on the side wall on the outer peripheral side of the shuttle rack body 1, which is roughly around the circumference. A core shaft 3 is provided at the center position of the inner bottom wall of the shuttle rack body 1, and the bottom wall of the shuttle rack body 1 has two positioning through holes 101 symmetrically distributed on both sides of the core shaft 3, an eight-shaped opening 104 is provided on the end edge of the side wall of the shuttle rack body 1, and a needle groove 103 is provided on the side wall of the shuttle rack body 1 near the eight-shaped opening 104, and an installation groove 106 is provided on the outer side surface of the side wall of the shuttle rack body 1 below the needle groove 103, and an adjusting piece 4 is detachably installed in the installation groove 106 through a fixing mechanism.

[0031] The shuttle rack designed by adopting the above-mentioned technical scheme is capable of replacing the flat adjustment piece under the needle groove of the shuttle rack. The arranged adjustment piece 4 is detachably installed in the installation groove 106 through a fixing mechanism, so that the adjustment piece 4 is easy to disassemble and replace. The upper end edge of the arranged adjustment piece 4 is used to protect the bottom of the needle groove 103, and the bottom of the needle groove 103 can be prevented from being damaged due to wear. After the upper end edge of the adjustment piece 4 is worn and damaged, only the adjustment piece 4 needs to be replaced for continued use, which effectively reduces the maintenance cost and reduces the maintenance time, greatly improves the overall service life of the shuttle rack, improves production efficiency and improves product quality.

[0032] It is worth noting that the guide rail 2 can be made of polyetheretherketone PEEK plastic or stainless steel, wherein PEEK has extremely high wear resistance, high temperature resistance up to 260°C and chemical corrosion resistance. These characteristics make PEEK perform well in high-speed, high-temperature and corrosive environments. In addition, PEEK also has good mechanical strength and processing performance, and can be processed by injection molding and other processes. The excellent performance of PEEK makes it an ideal material for the adjustment plate on the shuttle frame of sewing equipment. Its wear resistance can reduce the wear of the adjustment plate during operation, effectively improving the operating efficiency and stability of the equipment.

[0033] Specifically, in this embodiment, the fixing mechanism includes a fixing hole 107 provided in the mounting groove 106 and a fixing column 401 fixedly installed on the inner side of the adjusting piece 4. The fixing column 401 is inserted into the fixing hole 107 by interference fit. The fixing column 401 cooperates with the fixing hole 107 to facilitate disassembly, assembly and replacement of the adjusting piece 4.

[0034] In order to ensure the installation stability of the adjustment piece 4 , the number of the fixing columns 401 and the number of the fixing holes 107 are equal and no less than 2.

[0035] Specifically, in this embodiment, in order to ensure that the adjusting piece 4 can be well matched with the needle groove 103 for use, a guiding inclined surface 402 is provided on the outer side of the upper end edge of the adjusting piece 4 .

[0036] Specifically, in this embodiment, in order to prevent the connection between the core shaft 3 and the bottom wall of the shuttle rack body 1 from breaking, the core shaft 3 is provided with an annular gasket 301, and the annular gasket 301 is located at the connection between the core shaft 3 and the bottom wall of the shuttle rack body 1.

[0037] In order to enable the shuttle rack capable of replacing the lower plane adjustment piece of the shuttle rack needle groove to be better matched with the external shuttle rack, in the present embodiment, a garbage chute 202 is reserved on the outer surface of the guide rail 2, and at least five garbage chutes 202 are arranged, and a limiting portion 105 is provided on the inner side surface of the side wall of the shuttle rack body 1, and a lock door hole 102 is provided on the side wall of the shuttle rack body 1.

[0038] In summary, the shuttle rack provided in this embodiment that can replace the lower plane adjustment piece of the shuttle rack needle groove has the following advantages:

[0039] The shuttle rack can replace the plane adjustment piece under the needle groove of the shuttle rack. The adjustment piece 4 is detachably installed in the installation groove 106 through a fixing mechanism, so that the adjustment piece 4 is easy to disassemble and replace. The upper end edge of the adjustment piece 4 is used to protect the bottom of the needle groove 103, so as to prevent the bottom of the needle groove 103 from being damaged due to wear. After the upper end edge of the adjustment piece 4 is worn and damaged, only the adjustment piece 4 needs to be replaced for continued use, which effectively reduces the maintenance cost and reduces the maintenance time, greatly improves the overall service life of the shuttle rack, improves production efficiency and improves product quality.

[0040] The above are only preferred embodiments of the present invention, and do not limit the implementation mode and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A shuttle rack capable of replacing a lower plane adjustment piece of a shuttle rack needle groove, comprising: A shuttle rack body (1) with a bottom wall and an opening on the side wall, the shuttle rack body (1) is formed with a guide rail (2) which is roughly around the circumference on the side wall on the outer peripheral side, a core shaft (3) is provided at the center position of the inner bottom wall of the shuttle rack body (1), and the bottom wall of the shuttle rack body (1) has two positioning through holes (101) symmetrically distributed on both sides of the core shaft (3), an eight-shaped opening (104) is provided on the end edge of the side wall of the shuttle rack body (1), and a needle groove (103) is provided on the side wall of the shuttle rack body (1) near the eight-shaped opening (104), and is characterized in that: an installation groove (106) is provided on the outer side surface of the side wall of the shuttle rack body (1) below the needle groove (103), and an adjustment piece (4) is detachably installed in the installation groove (106) through a fixing mechanism.

2. The shuttle rack capable of replacing the lower plane adjustment piece of the shuttle rack needle groove according to claim 1, characterized in that: The fixing mechanism comprises a fixing hole (107) provided in the mounting groove (106) and a fixing column (401) fixedly mounted on the inner side surface of the adjusting plate (4); the fixing column (401) is inserted into the fixing hole (107) by interference fit.

3. The shuttle rack capable of replacing the lower plane adjustment piece of the shuttle rack needle groove according to claim 2, characterized in that: The number of the fixing columns (401) is equal to the number of the fixing holes (107), and both are no less than 2.

4. The shuttle rack capable of replacing the lower plane adjustment piece of the shuttle rack needle groove according to any one of claims 1 to 3, characterized in that: A guiding inclined surface (402) is provided on the outer side of the upper end edge of the adjusting piece (4).

5. The shuttle rack capable of replacing the lower plane adjustment piece of the shuttle rack needle groove according to claim 1, characterized in that: The core shaft (3) is provided with an annular cushion block (301), and the annular cushion block (301) is located at the connection between the core shaft (3) and the bottom wall of the shuttle rack body (1).

6. The shuttle rack capable of replacing the lower plane adjustment piece of the shuttle rack needle groove according to claim 1, characterized in that: A garbage chute (202) is reserved on the outer side of the guide rail (2), and at least five garbage chutes (202) are provided.

7. The shuttle rack capable of replacing the lower plane adjustment piece of the shuttle rack needle groove according to claim 1, characterized in that: The shuttle rack body (1) has a limiting portion (105) on the inner side of the side wall.

8. The shuttle rack capable of replacing the lower plane adjustment piece of the shuttle rack needle groove according to claim 7, characterized in that: A door locking hole (102) is provided on the side wall of the shuttle rack body (1).

Citation Information

Patent Citations

  • Improved shuttle frame

    CN218596679U