Novel integrated base applied to five-axis optical machine

The new integrated base manufactured by using integrated casting process in a five-axis optical machine solves the problem of poor rigidity of the existing base and significantly improves the support stability.

CN222950769UActive Publication Date: 2025-06-06QUANZHOU JINGFENG INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422310041.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-06-06
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing five-axis optical machine base is not rigid due to the split welding assembly method, which reduces the support stability.

Method used

The integrated base is processed and manufactured by an integrated casting process. The side walls of the seat block are formed with foot blocks, through holes and hollow structures, the bottom surface is formed with a chamber and guide grooves, and the top surface is formed with a limiting strip and a rail seat, which enhances the rigidity and support stability of the base.

Benefits of technology

The base manufactured through the integrated casting process not only makes up for the insufficient rigidity of the split welding assembly method, but also effectively improves the support stability of the base.

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Abstract

The utility model discloses a novel integrated base applied to a five-axis optical machine, which comprises a base block integrally cast and formed, a foot block protruding outwards is integrally formed on the side wall of the base block respectively, a cavity recessed upwards is integrally formed on the bottom surface of the base block, a hollow through hole is integrally formed in the side wall of the base block, and the hollow through hole is communicated with the foot block. The outer edge of the top face of the base block is integrally provided with limiting strips protruding upwards, the limiting strips define a material bearing groove, the middle of the top face of the base block is integrally provided with a rail base protruding upwards, the rear side of the rail base serves as a supporting platform, and the front side of the rail base serves as a guiding sliding platform. The guide sliding platform comprises a left side guide sliding rail and a right side guide sliding rail, and a downwards-sunken guide groove is integrally formed in the middle of the rail base. Due to the fact that the base block is machined through the integrated casting technology, the defect that a base machined in a split welding and assembling mode is not high in rigidity is overcome, and the supporting stability of the base is effectively improved.
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Description

Technical Field

[0001] The utility model relates to a novel integrated base used in a five-axis optical machine, comprising an integrated casting seat block. Background Art

[0002] The existing bases used in five-axis optical machines are all made by welding technology. The bases made by this split welding assembly method have low rigidity, which will reduce the support stability of the base. Summary of the invention

[0003] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is to provide a new integrated base which can be used in a five-axis optical machine and can effectively improve the support stability.

[0004] In order to solve the above technical problems, the utility model has an integrated base, characterized in that it includes an integrally cast seat block, the side walls of the seat block are respectively integrally formed with a foot block protruding outward, the bottom surface of the seat block is integrally formed with an upwardly concave chamber, the side walls of the seat block are integrally formed with a hollow through hole, the through hole is connected to the chamber, the outer edge of the top surface of the seat block is integrally formed with an upwardly protruding limit strip, the limit strips are enclosed to form a receiving groove, the middle part of the top surface of the seat block is integrally formed with an upwardly protruding rail seat, the rear side of the rail seat is used as a support platform, the front side of the rail seat is used as a guide sliding platform, the guide sliding platform includes a left guide rail and a right guide rail, and the middle part of the rail seat is integrally formed with a downwardly concave guide groove. It is precisely because the seat block is processed by an integral casting process that it not only makes up for the lack of rigidity of the base processed by the split welding assembly method, but also effectively improves the support stability of the base.

[0005] Furthermore, it also includes a vertical column, the bottom of which is fastened to the supporting platform by bolts, a vertical rail groove is integrally formed in the middle of the front side of the vertical column, and vertical slide rails are integrally formed on both sides of the front side of the vertical column.

[0006] Furthermore, it also includes a Z-axis slide plate, a hanging plate and a five-axis steering device. The back of the Z-axis slide plate is integrally formed with a slide groove 1, and the Z-axis slide plate is embedded in the vertical slide rail on the front side of the vertical column through the slide groove 1. The hanging plate is fixedly installed on the front side of the Z-axis slide plate by bolts, and the five-axis steering device is fastened to the front side of the hanging plate by bolts. The Z-axis slide plate, the hanging plate and the five-axis steering device are combined to form a vertical moving mechanism.

[0007] Furthermore, it also includes a Y-axis direction slide plate, the bottom surface of which is integrally formed with a second slide groove, and the Y-axis direction slide plate is embedded on the guide sliding platform through the second slide groove.

[0008] Furthermore, it also includes an X-axis crossbeam, an X-axis skateboard with a turntable installed, and a C-axis steering drive device. The X-axis crossbeam is fastened to the top surface of the Y-axis skateboard by bolts. The top surface of the X-axis crossbeam is integrally formed with a pair of upwardly protruding transverse guide rails, and the gap between the front and rear transverse guide rails serves as a guide groove. The bottom surface of the X-axis skateboard with the turntable installed is integrally formed with a slide groove three. The X-axis skateboard with the turntable installed is embedded in the transverse guide rail of the X-axis crossbeam through the slide groove three. The turntable located at the bottom of the X-axis skateboard with the turntable installed is downwardly embedded in the guide groove, and the C-axis steering drive device is installed on the top surface of the X-axis skateboard with the turntable installed. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0010] Figure 1 It is a three-dimensional structural schematic diagram of the utility model when it is in an installed state;

[0011] Figure 2 It is a three-dimensional structural schematic diagram of the seat block in the utility model;

[0012] Figure 3 It is a three-dimensional structural schematic diagram of the vertical column in the utility model;

[0013] Figure 4 It is a three-dimensional structural schematic diagram of the slide plate and the hanging plate in the Z-axis direction of the utility model;

[0014] Figure 5 It is a three-dimensional perspective structural diagram of the five-axis steering device in the utility model;

[0015] Figure 6 It is a schematic diagram of the three-dimensional structure of the slide plate in the Y-axis direction of the utility model;

[0016] Figure 7 It is a three-dimensional structural diagram of the X-axis direction crossbeam and the X-axis slide plate with a turntable installed in the utility model;

[0017] Figure 8 It is a three-dimensional perspective structural diagram of the C-axis steering drive device in the utility model.

[0018] In the figure: 1-seat block, 11-foot block, 12-through hole, 13-limiting bar, 141-support platform, 142-guide sliding platform, 143-guide groove, 2-vertical column, 21-vertical rail groove, 22-vertical slide rail, 23-weight reduction groove, 31-Z-axis direction slide plate, 32-hanging plate, 33-five-axis steering device, 4-Y-axis direction slide plate, 5-X-axis direction beam, 51-transverse guide rail, 6-X-axis slide plate with turntable installed, 7-C-axis steering drive device. DETAILED DESCRIPTION

[0019] Figure 1 , Figure 2 A novel integrated base used in a five-axis optical machine is shown, characterized in that it includes an integrally cast seat block 1, the seat block 1 is a rectangular parallelepiped structure, the side walls of the seat block 1 are respectively integrally formed with a foot block 11 protruding outward, the foot block 11 is fastened to the horizontal load-bearing surface by tightening bolts, the bottom surface of the seat block 1 is integrally formed with an upwardly concave chamber, the chamber is used to reduce weight, the side walls of the seat block 1 are integrally formed with a hollow through hole 12, the through hole 12 is connected to the chamber, and the through hole The shape of 12 is circular, and the outer edges of the top surface of the seat block 1 are integrally formed with upwardly protruding limit strips 13, and the limit strips 13 are enclosed to form a material receiving groove. The middle part of the top surface of the seat block 1 is integrally formed with an upwardly protruding rail seat, and the rear side of the rail seat serves as a supporting platform 141, and the front side of the rail seat serves as a guiding sliding platform 142. The guiding sliding platform 142 includes a left-side guiding rail and a right-side guiding rail. The left-side guiding rail and the right-side guiding rail are symmetrically arranged on the left and right, and a downwardly recessed guiding groove 143 is integrally formed in the middle of the rail seat.

[0020] like Figure 1 , Figure 3 As shown, it also includes a vertical column 2, the bottom of which is fastened to the supporting platform 141 by bolts, a vertical rail groove 21 is integrally formed in the middle of the front side of the vertical column 2, and vertical slide rails 22 are integrally formed on both sides of the front side of the vertical column 2.

[0021] like Figure 1 , Figure 3 As shown, a plurality of weight-reducing grooves 23 are integrally formed on the bottom surface and both side surfaces of the vertical column 2 .

[0022] like Figure 1 , Figure 4 , Figure 5 As shown, it also includes a Z-axis direction slide plate 31, a hanging plate 32 and a five-axis steering device 33. The back of the Z-axis direction slide plate 31 is integrally formed with a slide groove 1. The Z-axis direction slide plate 31 is embedded in the vertical slide rail 22 on the front side of the vertical column 2 through the slide groove 1. The hanging plate 32 is fixedly installed on the front side of the Z-axis direction slide plate 31 by bolts. The five-axis steering device 33 is fastenedly installed on the front side of the hanging plate 32 by bolts. The Z-axis direction slide plate 31, the hanging plate 32 and the five-axis steering device 33 are combined to form a vertical moving mechanism, and the vertical moving mechanism can move in the Z-axis direction along the vertical slide rail 22.

[0023] like Figure 1 , Figure 6As shown, it also includes a Y-axis direction slide plate 4, and the bottom surface of the Y-axis direction slide plate 4 is integrally formed with a second slide groove. The Y-axis direction slide plate 4 is embedded on the guide sliding platform 142 through the second slide groove. The Y-axis direction slide plate 4 can move in the Y-axis direction along the guide sliding platform 142.

[0024] like Figure 1 , Figure 7 , Figure 8 As shown, it also includes an X-axis crossbeam 5, an X-axis skateboard 6 with a turntable installed, and a C-axis steering drive device 7. The X-axis crossbeam 5 is fastened to the top surface of the Y-axis skateboard 4 by bolts. The top surface of the X-axis crossbeam 5 is integrally formed with a pair of upwardly protruding transverse guide rails 51, and the gap between the front and rear transverse guide rails serves as a guide groove. The bottom surface of the X-axis skateboard 6 with a turntable installed is integrally formed with a slide groove three. The X-axis skateboard 6 with a turntable installed is embedded in the transverse guide rail 51 of the X-axis crossbeam 5 through the slide groove three. The turntable located at the bottom of the X-axis skateboard 6 with the turntable installed is downwardly embedded in the guide groove. The top surface of the X-axis skateboard 6 with the turntable installed is installed with a C-axis steering drive device 7, and the C-axis steering drive device 7 can drive the turntable to rotate. The X-axis skateboard 6 with a turntable installed can move in the X-axis direction along the transverse guide rail 51 and the guide groove under the control of the C-axis steering drive device 7.

Claims

1. A new integrated base used in a five-axis optical machine, characterized in that: The invention comprises an integrally cast seat block (1), wherein the side walls of the seat block (1) are respectively integrally formed with a foot block (11) protruding outward, the bottom surface of the seat block (1) is integrally formed with an upwardly recessed chamber, the side walls of the seat block (1) are integrally formed with a hollow through hole (12), the through hole (12) is connected to the chamber, the outer edge of the top surface of the seat block (1) is integrally formed with an upwardly protruding limit strip (13), the limit strip (13) is enclosed to form a material receiving groove, the middle part of the top surface of the seat block (1) is integrally formed with an upwardly protruding rail seat, the rear side of the rail seat is used as a support platform (141), the front side of the rail seat is used as a guide sliding platform (142), the guide sliding platform (142) comprises a left guide rail and a right guide rail, and the middle part of the rail seat is integrally formed with a downwardly recessed guide groove (143).

2. The novel integrated base according to claim 1 is characterized in that: It also includes a vertical column (2), the bottom of which is fastened to the supporting platform (141) by bolts, a vertical rail groove (21) is integrally formed in the middle of the front side of the vertical column (2), and vertical slide rails (22) are integrally formed on both sides of the front side of the vertical column (2).

3. The novel integrated base according to claim 2 is characterized in that: The bottom surface and both side surfaces of the vertical column (2) are integrally formed with a plurality of weight-reducing grooves (23).

4. The novel integrated base according to claim 2 is characterized in that: The invention also comprises a Z-axis direction slide plate (31), a hanging plate (32) and a five-axis steering device (33); a slide groove 1 is integrally formed on the back of the Z-axis direction slide plate (31); the Z-axis direction slide plate (31) is engaged with a vertical slide rail (22) on the front side of the vertical column (2) through the slide groove 1; the hanging plate (32) is fixedly mounted on the front side of the Z-axis direction slide plate (31) by bolts; the five-axis steering device (33) is fastenedly mounted on the front side of the hanging plate (32) by bolts; the Z-axis direction slide plate (31), the hanging plate (32) and the five-axis steering device (33) are combined to form a vertical moving mechanism; and the vertical moving mechanism can move in the Z-axis direction along the vertical slide rail (22).

5. The novel integrated base according to claim 1 is characterized in that: It also includes a Y-axis direction slide plate (4), the bottom surface of which is integrally formed with a second slide groove, and the Y-axis direction slide plate (4) is embedded on the guide sliding platform (142) through the second slide groove, and the Y-axis direction slide plate (4) can move in the Y-axis direction along the guide sliding platform (142).

6. The novel integrated base according to claim 5 is characterized in that: The invention also comprises an X-axis crossbeam (5), an X-axis slide plate (6) on which a turntable is installed, and a C-axis steering drive device (7). The X-axis crossbeam (5) is fastened to the top surface of the Y-axis slide plate (4) by bolts. The top surface of the X-axis crossbeam (5) is integrally formed with a pair of upwardly protruding transverse guide rails (51). The gap between the front and rear transverse guide rails (51) serves as a guide groove. The bottom surface of the X-axis slide plate (6) on which a turntable is installed is integrally formed with a slide groove 3. The X-axis slide plate (6) on which a turntable is installed is ) is engaged with the transverse guide rail (51) of the X-axis direction crossbeam (5) through the slide groove three, and the turntable located at the bottom of the X-axis slide plate (6) equipped with the turntable is downwardly embedded in the guide groove, and the top surface of the X-axis slide plate (6) equipped with the turntable is equipped with a C-axis steering drive device (7), and the C-axis steering drive device (7) can drive the turntable to rotate. Under the control of the C-axis steering drive device (7), the X-axis slide plate (6) equipped with the turntable can move along the transverse guide rail (51) and the guide groove in the X-axis direction.