Binding belt pull-up test mechanism

By designing a belt pull-up testing mechanism, the pull-up of the plastic belt is automatically detected by using suction cups and tension sensors, the problems of inaccurate and inefficient manual inspection are solved, and stable and reliable detection of the quality of different specifications of tray belts is achieved.

CN222952084UActive Publication Date: 2025-06-06ZHEJIANG DARCET TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421588814.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-06
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

In the prior art, when manually pulling the belt to detect the weight of the belt, the tension and angle cannot be accurately controlled, resulting in inaccurate detection results and low efficiency.

Method used

A belt pull-up testing mechanism is designed, including a base plate, a support side plate, a top plate, a slide rail, a load assembly and a pull-up assembly. Automatic detection of the quality of the belt is achieved by adsorbing the plastic tape by the suction cup and using the tension sensor to feedback the actual tension.

Benefits of technology

The device can stably and reliably detect the belt quality of different specifications, effectively avoiding the problems of inaccuracy and inefficiency of manual inspection, and timely detect defects that are easily disconnected due to belt quality problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a strap pull-up test mechanism, which comprises a horizontally arranged bottom plate, supporting side plates symmetrically and vertically mounted on the bottom plate, a top plate horizontally mounted above the supporting side plates on two sides, sliding rails symmetrically arranged on the inner sides of the supporting side plates respectively, and a material loading assembly mounted on the sliding rails, and the pull-up assembly is mounted on the top plate and located above the material loading assembly. The strap pull-up testing mechanism provided by the utility model is used for detecting the quality of a strap after the strap is tied by a tray, the sucker is used for sucking the tied plastic strap to rise, then the tension sensor is used for feeding back the actual tension, if the actual tension exceeds a standard value and the plastic strap is not broken, the strap is qualified, and the strap pull-up testing mechanism has the characteristics of stability, reliability and high compatibility, and is suitable for popularization and application. And the quality problem that the bridle is easy to break due to poor quality can be effectively detected after the bridle is bridged.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a strap pull-up testing mechanism. Background Art

[0002] At present, in the production process of semiconductor chips and other products, trays are the "material trays" that carry workpieces on the production line. They are widely used in the packaging and transportation of electronic components. They can protect components from damage during transportation. Their specifications are generally 2 inches, 3 inches, and 4 inches.

[0003] After electronic components and other workpieces are loaded into trays of corresponding specifications, multiple stacked trays need to be strapped with plastic tape to prevent the trays from opening due to vibration and other factors during transportation, resulting in the trays scattering and other defects. Therefore, after the trays are strapped, the quality of the straps needs to be tested to ensure that the straps will not break during transportation. The existing technology basically uses manual strapping to check the quality of the straps, but the manual inspection of the strapping force and angle cannot be accurately controlled, resulting in inaccurate inspection results, and manual inspection takes a long time, resulting in low efficiency. Utility Model Content

[0004] In order to solve the above-mentioned technical problems, the utility model provides a strap pull-up testing mechanism, including a horizontally arranged bottom plate, supporting side plates symmetrically and vertically installed on the bottom plate, a top plate horizontally installed above the supporting side plates on both sides, sliding rails symmetrically arranged on the inner sides of the supporting side plates, a loading assembly installed on the sliding rails, and a pulling assembly installed on the top plate and located above the loading assembly.

[0005] Wherein, the material loading assembly includes support blocks symmetrically and slidably mounted on the inner sides of the slide rails on both sides, a rodless cylinder assembly horizontally arranged between the support blocks on both sides, and a carrier platform slidably arranged on the rodless cylinder assembly.

[0006] Among them, the loading assembly also includes a height limiting plate, which is horizontally installed between the slide rails on both sides to limit the height between the height limiting plate and the carrier according to the height of the tray, and the height limiting plate is provided with a avoidance groove corresponding to the upper pull-up assembly above.

[0007] Among them, the pulling-up assembly includes an electric cylinder vertically installed on the top plate, a lifting slide driven by the electric cylinder and slidably installed between the slide rails on both sides, and a suction cup installed on the lower side of the lifting slide, a tension sensor is arranged between the suction cup and the lifting slide, and the suction cup is correspondingly located above the carrier for adsorption and pulling-up test of the plastic belt on the tray.

[0008] Among them, the pulling-up assembly also includes a lifting limit block arranged on the inner side of the slide rail and located above the lifting slide, a lower sensor and an upper sensor installed on the side of the supporting side plate, and a lifting sensor sheet installed on the lifting slide and corresponding to the lower sensor and the upper sensor for sensing the lifting limit of the suction cup.

[0009] Through the above technical scheme, the utility model provides a drawstring pull-up test mechanism, which is used to detect the quality of the drawstring after the tray is strapped. After the tray is in place, the strapped plastic belt is sucked up by a suction cup, and the actual tension is fed back through a tension sensor. If the plastic belt does not break while exceeding the standard value, it is qualified. It can be adjusted to be suitable for testing drawstrings of various specifications of trays such as 2 inches, 3 inches, and 4 inches. It has the characteristics of stability, reliability and high compatibility, and can effectively detect quality problems such as easy breakage of the drawstring due to poor quality after strapping. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.

[0011] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the utility model.

[0012] In the figure: 10. Bottom plate; 11. Support side plate; 12. Slide rail; 13. Support block; 14. Rodless cylinder assembly; 15. Carrier; 16. Height limit plate; 161. Avoidance groove; 17. Lower sensor; 18. Lifting slide plate; 19. Suction cup; 20. Electric cylinder; 21. Lifting limit block; 22. Lifting sensor sheet; 23. Upper sensor; 24. Tension sensor; 25. Top plate; 30. Tray; 31. Plastic belt. DETAILED DESCRIPTION

[0013] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0014] refer to Figure 1 The present embodiment provides a strap pull-up test mechanism, comprising a horizontally arranged bottom plate 10, a supporting side plate 11 symmetrically and vertically installed on the bottom plate 10, a top plate 25 horizontally installed above the supporting side plates 11 on both sides, slide rails 12 symmetrically arranged on the inner sides of the supporting side plates 11, a loading assembly installed on the slide rails 12, and a pull-up assembly installed on the top plate 25 and located above the loading assembly.

[0015] Among them, the loading assembly includes a support block 13 symmetrically and slidably installed on the inner side of the slide rails 12 on both sides, a rodless cylinder assembly 14 horizontally arranged between the support blocks 13 on both sides, and a carrier 15 slidably arranged on the rodless cylinder assembly 14; the loading assembly also includes a height limiting plate 16, the height limiting plate 16 is horizontally installed between the slide rails 12 on both sides to limit the height between the height limiting plate 16 and the carrier 15 according to the height of the tray 30, and the height limiting plate 16 is provided with a avoidance groove 161 corresponding to the upper pull-up assembly.

[0016] Among them, the pulling-up component includes an electric cylinder 20 vertically installed on the top plate 25, a lifting slide 18 driven by the electric cylinder 20 and slidably installed between the two side slide rails 12, and a suction cup 19 installed on the lower side of the lifting slide 18, a tension sensor 24 is arranged between the suction cup 19 and the lifting slide 18, and the suction cup 19 is located above the carrier 15 for the adsorption and pulling test of the plastic belt 31 on the tray 30; the pulling-up component also includes a lifting limit block 21 arranged on the inner side of the slide rail 12 and located above the lifting slide 18, a lower sensor 17 and an upper sensor 23 installed on the side of the supporting side plate 11, and a lifting sensor sheet 22 installed on the lifting slide 18 and corresponding to the lower sensor 17 and the upper sensor 23 for lifting limit sensing of the suction cup 19.

[0017] The working principle of this embodiment:

[0018] First, according to the height of the tray 30 to be tested of different specifications after being strapped, the support block 13 is driven by an electric cylinder to slide and rise along the slide rail 12, so that the tray 30 after being strapped fits the height limit plate 16 above;

[0019] Then, the platform 15 is driven to slide out by the rodless cylinder assembly 14, and the tray 30 with the tested belt is placed on the platform 15 by a manual rear manipulator or the like, and then the platform 15 is driven to move to the bottom of the height limit plate 16 by the rodless cylinder assembly 14;

[0020] After the in-position sensor 17 senses that the tray 30 is in position, the electric cylinder 20 drives the lifting slide 18 to descend and then drives the suction cup 19 to descend to the avoidance groove 161 provided on the corresponding height limit plate 16, and then the suction cup 19 absorbs the plastic belt 31 on the tray 30 and senses whether the suction cup 19 is in position through the in-position sensor 17;

[0021] Finally, the electric cylinder 20 drives the lifting slide 18 to rise and then drives the suction cup 19 to rise to the specified height to realize the suction and pull-up test of the plastic belt 31 on the tray 30 and feedback the actual tension through the tension sensor 24, and the lower sensor 17 and the upper sensor 23 correspond to the lifting sensor sheet 22 to determine the maximum lifting height of the suction cup 19 and the lifting limit block 21 to limit the lifting height;

[0022] At the same time, according to the actual tension fed back by the tension sensor 24, if it exceeds the standard value and the plastic belt 31 does not break, it is judged to be qualified; this mechanism can be adjusted to be suitable for testing the straps of various specifications of trays 30 such as 2 inches, 3 inches, and 4 inches. It has the characteristics of stability, reliability, and high compatibility, and can effectively detect quality problems such as easy disconnection due to poor quality of the straps.

[0023] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to the above embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A strap pull-up test mechanism, characterized in that: The invention comprises a bottom plate (10) arranged horizontally, a supporting side plate (11) symmetrically and vertically mounted on the bottom plate (10), a top plate (25) mounted horizontally above the supporting side plates (11) on both sides, slide rails (12) symmetrically arranged on the inner sides of the supporting side plates (11), a material loading assembly mounted on the slide rails (12), and a pull-up assembly mounted on the top plate (25) and located above the material loading assembly.

2. The strap pull-up testing mechanism according to claim 1, characterized in that: The material loading assembly comprises a support block (13) symmetrically and slidably mounted on the inner side of the slide rails (12) on both sides, a rodless cylinder assembly (14) horizontally arranged between the support blocks (13) on both sides, and a carrier (15) slidably arranged on the rodless cylinder assembly (14).

3. The strap pull-up testing mechanism according to claim 2, characterized in that: The material loading assembly further comprises a height limiting plate (16), the height limiting plate (16) being horizontally mounted between the slide rails (12) on both sides, and the height limiting plate (16) being provided with a avoiding groove (161) corresponding to the upper pull-up assembly above.

4. The strap pull-up test mechanism according to any one of claims 2 to 3, characterized in that: The pull-up assembly includes an electric cylinder (20) vertically mounted on the top plate (25), a lifting slide (18) driven by the electric cylinder (20) and slidably mounted between the slide rails (12) on both sides, and a suction cup (19) mounted on the lower side of the lifting slide (18), a tension sensor (24) is arranged between the suction cup (19) and the lifting slide (18), and the suction cup (19) is correspondingly located above the carrier (15) for adsorption and pulling test of the plastic belt (31) on the tray (30).

5. The strap pull-up testing mechanism according to claim 4, characterized in that: The pull-up assembly also includes a lifting limit block (21) arranged on the inner side of the slide rail (12) and located above the lifting slide plate (18), a lower sensor (17) and an upper sensor (23) installed on the side of the supporting side plate (11), and a lifting sensor sheet (22) installed on the lifting slide plate (18) and corresponding to the lower sensor (17) and the upper sensor (23) for sensing the lifting limit of the suction cup (19).