Poultry chest opening and lung sucking treatment system

Abstract

The utility model belongs to the field of poultry processing, and particularly relates to a poultry chest opening and lung sucking processing system which comprises a chest opening mechanism, a flattening mechanism, a lung sucking mechanism, a cleaning mechanism and an air drying mechanism which are sequentially arranged on a machine frame, and the machine frame is further connected with a poultry conveying mechanism so that poultry can be conveyed from the chest opening mechanism to the air drying mechanism. According to the chest opening and lung sucking treatment system for the poultry, automatic lung sucking treatment is achieved, removing work of poultry lungs can be completed more rapidly and accurately, the poultry treatment speed and efficiency are greatly improved, physical damage to poultry meat can be reduced, sanitation and quality of the poultry meat can be guaranteed, and the poultry can be prevented from being damaged. And meanwhile, risks in manual operation are reduced, potential safety hazards in the machining process are reduced, and the safety of operators is protected.

Description

Technical Field

[0001] The utility model belongs to the field of poultry processing. Specifically, it relates to a poultry chest-opening and lung-suction processing system. Background Art

[0002] During the process of poultry processing, especially for chicken products, since bacteria, parasites, and other microorganisms may accumulate in the chicken lungs, and it contains a large amount of blood and impurities, these may have a negative impact on the quality of chicken meat, affecting the flavor of chicken meat and the acceptance of consumers. Therefore, removing the lungs of poultry is an important processing process. Currently, in the poultry slaughter process in our country, the degree of mechanical automation is low, and the equipment relies on imports. Most still adopt the method of manually opening the chest of poultry to remove the lungs. This traditional method has low production efficiency and cannot meet the demand for the number of processed poultry in our country. Summary of the Utility Model

[0003] The purpose of the utility model is to solve the problems in the prior art and propose a poultry chest-opening and lung-suction processing system.

[0004] The purpose of the utility model is achieved through the following technical solutions:

[0005] A poultry chest-opening and lung-suction processing system includes: a chest-opening mechanism, a flattening mechanism, a lung-suction mechanism, a cleaning mechanism, and a drying mechanism that are sequentially arranged on a frame. A poultry conveying mechanism is also connected to the frame to convey poultry in the direction from the chest-opening mechanism to the drying mechanism.

[0006] Preferably, the poultry chest-opening and lung-suction processing system further includes: a guiding device connected to the frame. The guiding device is arranged in front of the chest-opening mechanism and is used to guide the poultry to be processed in the direction of the chest-opening mechanism.

[0007] Preferably, the poultry chest-opening and lung-suction processing system further includes: a placement and alignment device for supporting and placing the poultry to be processed. The placement and alignment device is arranged at the entrance of the system and is cooperatively arranged above the poultry conveying mechanism.

[0008] Preferably, the poultry conveying mechanism includes: conveying rollers. More than two conveying rollers are rotatably connected to the frame. More than one conveying roller is connected to a conveying motor. More than two conveying rollers are connected by a conveyor belt. The conveyor belt is located below the chest-opening mechanism, the flattening mechanism, the lung-suction mechanism, the cleaning mechanism, and the drying mechanism.

[0009] Preferably, a plurality of hook teeth are evenly arranged on the outer side surface of the conveyor belt.

[0010] Preferably, the poultry chest-opening and lung-suction processing system further includes: two fixed guide rails oppositely connected to the frame, with the conveyor belt located between the two fixed guide rails, and the fixed guide rails are used to limit the deviation of the conveyor belt.

[0011] Preferably, the lung-suction mechanism includes: a first lung-suction component and a second lung-suction component connected to the frame, and the first lung-suction component and the second lung-suction component are located on both sides of the cleaning mechanism.

[0012] Preferably, both the first lung-suction component and the second lung-suction component include: a negative pressure device for extracting the poultry lungs, and the negative pressure device is connected to the frame.

[0013] Preferably, the chest-opening mechanism includes: a cutting machine connected to the frame, and the cutting knife wheel of the cutting machine is located above the middle of the transmission direction of the poultry conveying mechanism.

[0014] Preferably, the flattening mechanism includes: a flattening plate connected to the frame. The end of the flattening plate close to the cutting machine is a triangular plate structure, and an opening groove for the cutting knife wheel to pass through is provided on the triangular plate structure; at the end of the flattening plate close to the lung-suction mechanism, there are two side pressing plate structures, and a sliding groove for the lung-suction mechanism to slide into is formed between the two side pressing plate structures.

[0015] The utility model has the following beneficial effects:

[0016] The poultry chest-opening and lung-suction processing system of the utility model realizes the removal of poultry lungs through automated lung-suction processing, can complete the removal work of poultry lungs more quickly and accurately, greatly improves the processing speed and efficiency of poultry, can reduce physical damage to poultry meat quality, helps to ensure the hygiene and quality of poultry meat, reduces the risk in manual operation at the same time, reduces potential safety hazards in the processing process, and protects the safety of operators.

[0017] The advantages of the utility model are as follows:

[0018] 1. The processing system adopts automated technology, can quickly and accurately cut the poultry carcass, with a neat and smooth incision, ensuring that each poultry product has excellent appearance quality; at the same time, it can efficiently process the internal organs, and the delicate operation process can remove the internal organs completely without causing any unnecessary damage to the carcass;

[0019] 2. The operation is simple. Only by pre-setting, the equipment can run stably automatically, greatly reducing the intensity and difficulty of manual operation and reducing the input of labor costs; the high degree of automation of the equipment greatly improves the production efficiency, so as to process more poultry carcasses in a shorter time;

[0020] 3. The processing system can maintain stable performance during long-term operation, and can be effectively applied to small poultry processing plants or large production enterprises, providing efficient and high-quality poultry processing solution technologies.

[0021] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present utility model. Brief Description of the Drawings

[0022] The drawings herein are incorporated into the specification and form a part of this specification, showing embodiments consistent with the present utility model, and are used together with the specification to explain the principles of the present utility model.

[0023] Figure 1 Schematic diagram of a poultry chest-opening and lung-suction processing system provided by an embodiment of the present utility model;

[0024] Figure 2 Cross-sectional view of a poultry chest-opening and lung-suction processing system provided by an embodiment of the present utility model;

[0025] Figure 3 Partial schematic diagram provided by an embodiment of the present utility model;

[0026] Figure 4 Schematic diagram of the chest-opening mechanism provided by an embodiment of the present utility model;

[0027] Figure 5 Schematic diagram of the flattening mechanism provided by an embodiment of the present utility model;

[0028] Figure 6 Schematic diagram of the poultry conveying mechanism provided by an embodiment of the present utility model;

[0029] Figure 7 Schematic diagram of the placement and alignment device provided by an embodiment of the present utility model.

[0030] Reference signs: chest-opening mechanism 1; flattening mechanism 2; flattening plate 201; triangular plate structure 202; side pressing plate structure 203; cleaning mechanism 3; air-drying mechanism 4; frame 5; poultry conveying mechanism 6; conveying roller 601; conveyor belt 602; hook teeth 603; placement and alignment device 7; guiding device 8; first lung-suction assembly 9; second lung-suction assembly 10. Detailed Embodiments

[0031] The following description and the accompanying drawings fully illustrate specific embodiments herein, enabling those skilled in the art to practice them. Parts and features of some embodiments can be included in or replace parts and features of other embodiments. The scope of the embodiments herein includes the entire scope of the claims and all available equivalents of the claims. In this document, the terms "first", "second", etc. are only used to distinguish one element from another, without requiring or implying any actual relationship or order between these elements. In fact, the first element can also be called the second element, and vice versa. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a structure, device or equipment comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such structure, device or equipment. Without further limitation, an element defined by the statement "comprising one..." does not exclude the presence of additional identical elements in the structure, device or equipment comprising the said element. The various embodiments herein are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts among the various embodiments can be referred to each other.

[0032] In this document, the orientation or positional relationships indicated by terms such as "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing this document and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In the description herein, unless otherwise specified and limited, the terms "mounted", "connected" and "coupled" shall be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or can also be the communication inside two elements. It can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0033] In this document, unless otherwise stated, the term "plurality" means two or more.

[0034] In this document, the character " / " indicates that the objects before and after are in an "or" relationship. For example, A / B means: A or B.

[0035] In this document, the term "and / or" is an associative relationship describing an object, indicating that three relationships can exist. For example, A and / or B means: A or B, or, A and B these three relationships.

[0036] Without conflict, the embodiments in the present utility model and the features in the embodiments may be combined with each other.

[0037] The following will further elaborate on the present utility model with reference to the Figures 1-7 accompanying drawings.

[0038] As Figures 1-7 shown, a poultry chest - opening and lung - sucking processing system includes: a chest - opening mechanism 1, a flattening mechanism 2, a lung - sucking mechanism, a cleaning mechanism 3, and a drying mechanism 4 that are sequentially arranged on a frame 5. A poultry conveying mechanism 6 is also connected to the frame 5 to convey the poultry in the direction from the chest - opening mechanism 1 to the drying mechanism 4; The described poultry chest - opening and lung - sucking processing system further includes: a guiding device 8 connected to the frame 5, and the guiding device 8 is arranged in front of the chest - opening mechanism 1 for guiding the poultry to be processed in the direction of the chest - opening mechanism 1; It further includes: a placing and aligning device 7 for supporting and placing the poultry to be processed, and the placing and aligning device 7 is arranged at the system entrance and is arranged above the poultry conveying mechanism 6 in cooperation.

[0039] The poultry chest - opening and lung - sucking processing system of the present utility model is applicable to the removal of poultry lungs. During processing, the poultry carcass to be processed is placed in the placing and aligning device 7 and passed through to the guiding device 8. Then, the poultry conveying mechanism 6 is started. Through the cooperation of the poultry conveying mechanism 6 and the guiding device 8, the chest of the poultry carcass moves to the lower part of the chest - opening mechanism 1, and through the gradual contact between the poultry carcass and the chest - opening mechanism 1, the chest - opening mechanism 1 cuts open the lungs of the poultry. After the lungs of the poultry are cut open by the chest - opening mechanism 1, as the poultry conveying mechanism 6 continues to move, the poultry carcass moves to the lower part of the flattening mechanism 2, and the flattening mechanism 2 flattens the poultry, making the lungs of the poultry carcass exposed, facilitating the subsequent suction of the poultry lungs by the lung - sucking mechanism. The poultry carcass without lungs enters below the cleaning mechanism 3 under the movement of the poultry conveying mechanism 6. The cleaning mechanism 3 can be a high - pressure flushing mechanism to flush the poultry carcass without lungs. Then, the poultry carcass moves to the drying mechanism 4, and the drying mechanism 4 removes the water stains generated during cleaning, facilitating subsequent processing. The present utility model realizes automated lung - sucking processing, greatly improves the processing speed and efficiency of poultry, can reduce physical damage to poultry meat, helps to ensure the hygiene and quality of poultry carcass meat, reduces risks in manual operations, reduces potential safety hazards during the processing process, and protects the safety of operators.

[0040] The poultry conveying mechanism 6 includes: conveying rollers 601. More than two conveying rollers 601 are rotatably connected to the frame 5. More than one conveying roller 601 is connected to a conveying motor. More than two conveying rollers 601 are connected by a conveyor belt 602. The conveyor belt 602 is located below the chest-opening mechanism 1, the flattening mechanism 2, the lung-suction mechanism, the cleaning mechanism 3, and the air-drying mechanism 4. More than one conveying roller 601 is connected to a conveying motor, so as to drive the rotation of the conveying roller 601. More than two conveying rollers 601 are connected by a conveyor belt 602. While multiple conveying rollers 601 rotate, the conveyor belt 602 operates, thereby realizing the conveyance of poultry carcasses. Multiple conveying rollers 601 can be provided to improve the stability of the conveyance of poultry carcasses.

[0041] A plurality of hook teeth 603 are evenly arranged on the outer side surface of the conveyor belt 602. During the processing of poultry, a plurality of hook teeth 603 are evenly arranged on the outer side surface of the conveyor belt 602, mainly to prevent the poultry carcass from slipping during conveyance, provide additional friction between the conveyor belt 602 and the poultry carcass, prevent the poultry carcass from sliding due to gravity or other factors during conveyance, enhance the stability of the poultry carcass on the conveyor belt 602, reduce displacement or instability caused by slipping, thereby ensuring the smooth progress of the conveyance process. Preventing the poultry carcass from slipping helps improve the operating efficiency of the entire processing line; the poultry carcass can pass through the processing equipment at a consistent speed and position, reducing operating interruptions or inconsistencies caused by sliding. Moreover, the design of the hook teeth 603 can help adapt to poultry carcasses of different sizes and weights, ensuring that the poultry carcass can pass through the conveyor belt stably regardless of its size, reducing possible operating accidents caused by the slipping of the poultry carcass, and improving the safety of the production line.

[0042] The described poultry chest-opening and lung-suction processing system further includes: two fixed guide rails oppositely connected to the frame 5. The conveyor belt 602 is located between the two fixed guide rails. The fixed guide rails are used to limit the deviation of the conveyor belt 602. In addition, the horizontal height of the fixed guide rails is higher than the height of the upper surface of the conveyor belt 602, protecting both sides of the poultry carcass to prevent the poultry carcass from falling and improving the stability during the conveyance of the poultry carcass.

[0043] The lung-suction mechanism includes: a first lung-suction component 9 and a second lung-suction component 10 connected to the frame 5. The first lung-suction component 9 and the second lung-suction component 10 are located on both sides of the cleaning mechanism 3. The first lung-suction component 9 initially sucks out the lungs of the poultry carcass after the chest is opened, removing most of the internal organs. Then, after the poultry carcass is cleaned, the second lung-suction component 10 performs lung-suction treatment again to improve the effect of lung removal.

[0044] Both the first lung suction assembly 9 and the second lung suction assembly 10 include: a negative pressure device for extracting the poultry lungs, and the negative pressure device is connected to the frame 5. The negative pressure device can be a negative pressure pump or a blower, as long as it can effectively suck out the poultry lungs.

[0045] The chest opening mechanism 1 includes: a cutting machine connected to the frame 5, and the cutting wheel of the cutting machine is located above the middle of the transmission direction of the poultry conveying mechanism 6, so as to cut open the chest of the poultry carcass.

[0046] The flattening mechanism 2 includes: a flattening plate 201, and the flattening plate 201 is connected to the frame 5. One end of the flattening plate 201 close to the cutting machine is a triangular plate structure 202, and an opening groove for the cutting wheel to pass through is provided on the triangular plate structure 202; two side pressing plate structures 203 are provided at one end of the flattening plate 201 close to the lung suction mechanism, and a sliding groove for the lung suction mechanism to slide into is formed between the two side pressing plate structures 203. After the chest of the poultry is cut open and moves to the flattening plate 201 driven by the conveyor belt 602, it can be flattened by the flattening plate 201, improving the leakage effect of the poultry lungs and the efficiency of the lung suction mechanism to suck out the poultry lungs. The design of the triangular plate structure 202 ensures that the poultry is fully flattened after cutting, so that the lungs can be more completely and effectively sucked out under the action of the negative pressure device, improving the suction effect; after flattening, a more uniform and stable surface can be provided, which helps to ensure that the negative pressure equipment can operate in a consistent manner when sucking out the lungs, reducing operation errors caused by unevenness, reducing possible residues and tissues that are not completely sucked out, and improving the final treatment effect.

[0047] The height of the flattening plate 201 is adjustable and suitable for different poultry products. The flattening plate 201 can be connected to the frame 5 through an electric push rod, making its height control more convenient.

[0048] The various embodiments in the specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments. The same or similar parts among the various embodiments can be referred to each other. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of this application, several improvements and modifications can be made to this application, and these improvements and modifications also fall within the protection scope of the claims of this application.

[0049] In one embodiment, a computer device is further provided, including a memory and a processor. A computer program is stored in the memory, and when the processor executes the computer program, the steps in the above method embodiment are implemented.

[0050] In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the steps in the above method embodiment are implemented.

[0051] Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be completed by instructing relevant hardware through a computer program. The computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above methods. Among them, any reference to a memory, storage, database, or other medium used in the various embodiments provided by the present invention can include at least one of non-volatile and volatile memories. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, or optical memory, etc. Volatile memory can include random access memory (RAM) or external cache memory. By way of illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM), etc.

[0052] The present invention is not limited to the structures already described and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present invention is only limited by the appended claims.

Claims

1. A poultry chest opening and lung suction treatment system, characterized in that: include: A chest opening mechanism (1), a flattening mechanism (2), a lung suction mechanism, a cleaning mechanism (3) and an air drying mechanism (4) are sequentially arranged on a frame (5); the frame (5) is also connected to a poultry conveying mechanism (6) for conveying poultry from the chest opening mechanism (1) to the air drying mechanism (4).

2. A poultry chest opening and lung suction treatment system according to claim 1, characterized in that: Also includes: A guiding device (8) connected to the frame (5) is arranged in front of the chest-opening mechanism (1) and is used to guide the poultry to be processed to be transported in the direction of the chest-opening mechanism (1).

3. A poultry chest opening and lung suction processing system according to claim 1, characterized in that: Also includes: A placement correction device (7) is used for supporting and placing poultry to be processed, wherein the placement correction device (7) is arranged at the entrance of the system and is cooperatively arranged above the poultry conveying mechanism (6).

4. A poultry chest opening and lung suction treatment system according to claim 1, characterized in that: The poultry conveying mechanism (6) comprises: conveying rollers (601), two or more conveying rollers (601) are rotatably connected to the frame (5), one or more conveying rollers (601) are connected to a conveying motor, and the two or more conveying rollers (601) are connected by a conveyor belt (602), and the conveyor belt (602) is located below the chest opening mechanism (1), the flattening mechanism (2), the lung suction mechanism, the cleaning mechanism (3) and the air drying mechanism (4).

5. A poultry chest opening and lung suction treatment system according to claim 4, characterized in that: Hook teeth (603) are arranged on the outer side of the conveyor belt (602).

6. A poultry chest opening and lung suction treatment system according to claim 4, characterized in that: Also includes: Two fixed guide rails are connected to the frame (5) in opposite directions, and the conveyor belt (602) is located between the two fixed guide rails. The fixed guide rails are used to limit the deviation of the conveyor belt (602).

7. A poultry chest opening and lung suction treatment system according to claim 1, characterized in that: The lung suction mechanism comprises: a first lung suction component (9) and a second lung suction component (10) connected to a frame (5); the first lung suction component (9) and the second lung suction component (10) are located on both sides of the cleaning mechanism (3).

8. A poultry chest opening and lung suction treatment system according to claim 7, characterized in that: The first lung suction assembly (9) and the second lung suction assembly (10) both comprise a negative pressure device for extracting the lungs of poultry, wherein the negative pressure device is connected to the frame (5).

9. A poultry chest opening and lung suction treatment system according to claim 1, characterized in that: The breast opening mechanism (1) comprises: a cutting machine connected to a frame (5), wherein a cutting wheel of the cutting machine is located above the middle of a poultry conveying mechanism (6) in a transmission direction.

10. A poultry chest opening and lung suction treatment system according to claim 9, characterized in that: The flattening mechanism (2) comprises: a flattening plate (201), the flattening plate (201) being connected to a frame (5), the end of the flattening plate (201) close to the cutting machine being a triangular plate structure (202), the triangular plate structure (202) being provided with an opening groove for the cutting wheel to pass through; and two side pressure plate structures (203) being provided at the end of the flattening plate (201) close to the lung suction mechanism, a slide groove for the lung suction mechanism to slide into being formed between the two side pressure plate structures (203).

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