Positioning and pressing device for heating sheet and lead
By designing a positioning and pressing device for the electronic cigarette heating sheet and the lead, the problem of difficulty in positioning between the wire and the metal substrate is solved, and a high-quality welding effect is achieved.
Patent Information
- Application Number
- CN202421601798.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-08
AI Technical Summary
During the welding process of electronic cigarette heating sheet and lead wire, it is difficult for the prior art to accurately locate the relative position between the wire and the metal substrate, affecting the welding quality.
A positioning and pressing device for heating sheets and leads is designed, including a sheet welding mechanism and a wire lifting and adjusting mechanism. Through the cooperation of the guide welding base and the support base, the structure of the wire support hole and stand-up slot is used to achieve accurate positioning and adjustment of the wire.
The device can accurately locate the relative position between the wire and the metal substrate, ensure welding quality, and improve the accuracy and efficiency of welding.
Smart Images

Figure CN222954914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing of heating components of electronic cigarettes, and particularly relates to a positioning and pressing device for a heating sheet and a lead wire. Background Technique
[0002] An electronic cigarette realizes heating and atomization by heating e-liquid through a heating wire arranged inside it. For example, a heating mesh sheet roll welded with lead wires disclosed in a Chinese patent document with the publication number of CN217986689U belongs to the technical field of electronic cigarettes, and includes a metal substrate. A heating mesh sheet main body is stamped in the middle of the metal substrate. Two lead wires are symmetrically welded to both ends of the heating mesh sheet main body. The two lead wires are parallel to each other and extend out of one end of the metal substrate. And a plurality of the metal substrates are provided and are sequentially connected to form a metal strip. And two semi-circular notches are symmetrically opened on both sides of one end of the metal substrate far away from the lead wire. And after adjacent two metal substrates are connected, the semi-circular notches are butted to form a positioning hole. This heating mesh sheet roll welded with lead wires can utilize the metal substrate to improve the overall strength of the heating mesh sheet main body, thereby initially ensuring the service life of the heating mesh sheet main body, and cooperating with the lead wires to supply power to the heating mesh sheet main body, thereby ensuring the stability of power supply to further ensure the service life of the heating mesh sheet main body. One metal substrate can correspond to two lead wires (pins, wires), or can also correspond to other quantities, such as four.
[0003] During the welding process of the heating mesh of an electronic cigarette, currently it is generally manual welding or automatic single-strip welding; for manual welding, the pins of the heating mesh are cut manually, the pins are placed on a welding die through manual placement, and then a pre-etched heating mesh is covered on the top layer, and then the die is clamped on a laser welding equipment platform for welding. However, the heating mesh welded manually has large and insecure welding points, is prone to false soldering and virtual soldering phenomena, and at the same time has low production capacity and wastes a large amount of labor force.
[0004] Subsequently, automated pin welding equipment emerged. For example, a Chinese patent document with the publication number CN215966882U discloses a device for welding pin wires of a heating mesh sheet in two directions, including a laser welding device and two heating mesh sheet stepping mechanisms. Each of the two heating mesh sheet stepping mechanisms includes a conveying platform, and the feeding directions of the two conveying platforms are opposite. A welding station is arranged on the conveying platform. A peeling mechanism and a wire feeding mechanism are respectively arranged on both sides of the two conveying platforms. The wire feeding mechanism is used to receive the pin wires peeled by the peeling mechanism and convey them to the welding station. An upper pressing mechanism and a lower pressing mechanism for fitting the heating mesh sheet and the pin wires are respectively arranged on the upper and lower sides of the welding station. The laser welding device is used to weld the heating mesh sheet and the pin wires at the welding station, realizing the automatic production of welding pin wires of two heating mesh sheets by the same laser welding machine and improving the utilization rate of the laser welding device.
[0005] Another example is that a Chinese patent document with the publication number CN210413020U discloses a spot welding device for a heating sheet, including a wire feeding and cutting device for conveying a lead wire to a heating sheet and capable of cutting the lead wire, and a spot welding device for spot welding the lead wire to the heating sheet. Both the wire feeding and cutting device and the spot welding device are arranged on a base. It uses an automated device to replace the manual soldering method to realize the welding of the pins of the e-cigarette heating sheet, greatly improving the efficiency and ensuring the quality.
[0006] Currently, when the applicant assembles and welds a metal substrate and pins, the coiled wire is first cut according to a preset length, and then the insulating skin at the end of the wire is removed to expose the metal core. Multiple wires are arranged side by side. Before laser assembly welding, several wires are first positioned at the bottom of the metal substrate. In the prior art, it is difficult to accurately position between the wire and the metal substrate, affecting the assembly welding quality. Summary of the Invention
[0007] Aiming at the above technical problems existing in the prior art, the present utility model provides a positioning and pressing device for a heating sheet and a lead wire.
[0008] To achieve the above object, the present utility model provides the following technical solutions:
[0009] A positioning and pressing device for a heating sheet and a lead wire is provided, including a pressing sheet and wire guiding mechanism and a wire jacking and distance adjusting mechanism;
[0010] The pressing sheet and wire guiding mechanism includes a pressing sheet support, a pressing sheet sliding seat, and a wire guiding seat. The pressing sheet sliding seat is installed on the pressing sheet support in a liftable manner. The pressing sheet support is provided with a pressing sheet driving member for driving the pressing sheet sliding seat to lift and lower. The wire guiding seat is fixed on the pressing sheet sliding seat, and the wire guiding seat is provided with a plurality of longitudinally penetrating wire guiding holes;
[0011] The wire lifting and distance adjusting mechanism includes a lifting support, a support piece seat, a wire pushing seat and a wire top block. The support piece seat is arranged on the lifting support in a liftable manner. The lifting support is provided with a support piece driving member for driving the support piece seat to lift, so as to jointly clamp the metal substrate to be welded with the guide welding seat.
[0012] The support piece seat is provided with a plurality of wire supporting holes for the wire to pass through. The wire supporting holes penetrate upward and are aligned with the guide welding holes and are arranged with a reduced opening. A waiting groove is extended and opened at the bottom of the wire supporting hole.
[0013] The wire pushing seat is located beside the support piece seat and is arranged on the lifting support in a liftable manner. The lifting support is provided with a wire pushing driving member for driving the wire pushing seat to lift, so that the wire pushing seat abuts upward against the non-inserted section of the wire to lift the wire to be attached to the bottom of the metal substrate.
[0014] A plurality of the wire top blocks are respectively located in the waiting grooves of different wire supporting holes. The lifting support is provided with a wire top driving member for driving the wire top block to lift, so that the wire top block abuts tightly against the wire attached to the bottom of the metal substrate.
[0015] Specifically, the guide welding bottom wall and the guide welding side wall jointly enclose a guide welding groove with an open top. A plurality of strip-shaped guide welding holes are arranged on the guide welding bottom wall.
[0016] Specifically, the guide welding side wall is provided with heat dissipation holes.
[0017] Specifically, the top of the support piece seat is provided with an arranged rib groove structure.
[0018] Specifically, the wire supporting hole includes an insertion section, an adjustment section and a positioning section from bottom to top. The port of the insertion section is set as a horn shape. The inner wall of the adjustment section is inclined. The positioning section is aligned with the waiting groove and is in clearance fit with the wire top block.
[0019] Specifically, the top of the wire top block is provided with a tooth groove structure, and its notch is aligned with the welding position of the peripheral metal substrate and the wire.
[0020] Specifically, it further includes an aggregation plate. A plurality of wire top blocks are fixedly arranged on the aggregation plate side by side. The wire top block extends to the side of the aggregation plate in an L shape. The wire pushing seat is located directly above the aggregation plate.
[0021] Specifically, the wire pushing driving member is fixed on the back of the lifting support. The wire pushing driving member is connected with a cross-connecting block extending to the front of the lifting support, and the cross-connecting block is fixed to the wire pushing seat.
[0022] Specifically, the lifting support is provided with a support piece slide rail and slide block assembly for cooperating with the support piece seat, a wire pushing slide rail and slide block assembly for cooperating with the wire pushing seat, and a wire top slide rail and slide block assembly for cooperating with the aggregation plate. The pressing piece support is provided with a pressing piece slide rail and slide block assembly for cooperating with the pressing piece slide block.
[0023] Specifically, the pressing piece driving member, the support piece driving member, the wire pushing driving member and the wire top driving member are all cylinders.
[0024] Advantages of the present utility model:
[0025] A positioning and pressing device for a heating sheet and a lead of the present utility model, when in use, a strip-shaped metal substrate to be welded is located between a welding guide seat and a support sheet seat, the support sheet driving member drives the support sheet seat to move upward to abut against the metal substrate, and the pressing sheet driving member drives the welding guide seat to press the metal substrate; several wires are inserted into different wire support holes of the support sheet seat, the wire pushing driving member drives the wire pushing seat to move upward, and the wires are pushed up to abut against the bottom of the metal substrate. Since the wire support holes are constricted upward, the wires will be laterally adjusted along the side walls of the wire support holes when being jacked up, thereby changing the distance between different wires, so that the wires are accurately located at the welding position of the metal substrate; then the wire jacking driving member drives the wire jacking block to move upward to abut against the wires, so that the wires keep abutting against the bottom of the metal substrate, facilitating the next welding process. Compared with the prior art, it can accurately position the relative position between the wires and the metal substrate and ensure the welding quality. Description of the drawings
[0026] Figure 1 It is a schematic structural diagram of a positioning and pressing device for a heating sheet and a lead in an embodiment.
[0027] Figure 2 It is a schematic structural diagram of a pressing sheet and welding guide mechanism in an embodiment.
[0028] Figure 3 It is a schematic structural diagram of the welding guide seat in an embodiment.
[0029] Figure 4 It is a schematic structural diagram of a wire jacking and distance adjusting mechanism in an embodiment.
[0030] Figure 5 It is a schematic diagram of the wire jacking and distance adjusting mechanism in a working state in an embodiment.
[0031] Figure 6 It is an exploded view of the wire jacking and distance adjusting mechanism in an embodiment.
[0032] Figure 7 It is a schematic diagram of the wire jacking and distance adjusting mechanism in an embodiment with the wire pushing seat hidden.
[0033] Figure 8 It is a schematic diagram of the cooperation of the wire jacking block, the collecting plate and the wire jacking driving member in an embodiment.
[0034] Reference numerals:
[0035] Wire jacking and distance adjusting mechanism 300;
[0036] Jacking support 30;
[0037] Support piece seat 31, wire support hole 311, inserted wire segment 3111, position adjustment segment 3112, positioning segment 3113, waiting slot 312, rib groove structure 313;
[0038] Wire pushing seat 32, crosswise connecting block 33;
[0039] Wire pushing block 34, tooth groove structure 341, collecting plate 35;
[0040] Support piece driving part 361, wire pushing driving part 362, wire pushing block driving part 363;
[0041] Support piece slide rail and slide seat assembly 37, wire pushing slide rail and slide seat assembly 38, wire pushing block slide rail and slide seat assembly 39.
[0042] Flake pressing and welding guiding mechanism 400, flake pressing support 41, flake pressing slide seat 42, welding guiding seat 43, welding guiding hole 431, welding guiding bottom wall 432, welding guiding side wall 433, heat dissipation hole 434, flake pressing driving part 44, flake pressing slide rail and slide seat assembly 45. Detailed implementation mode
[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.
[0044] A positioning and pressing device for a heating sheet and a lead in this embodiment is as Figures 1 to 8 shown, and includes a flake pressing and welding guiding mechanism 400 and a wire jacking and distance adjusting mechanism 300 arranged up and down. The flake pressing and welding guiding mechanism 400 includes a flake pressing support 41, a flake pressing slide seat 42 and a welding guiding seat 43. The flake pressing slide seat 42 is installed on the flake pressing support 41 in a liftable manner. The flake pressing support 41 is provided with a flake pressing driving part 44 for driving the flake pressing slide seat 42 to lift. The welding guiding seat 43 is fixed on the flake pressing slide seat 42, and the welding guiding seat 43 is provided with a plurality of longitudinally penetrating welding guiding holes 434.
[0045] Specifically, the welding guiding seat 43 includes a welding guiding bottom wall 432 and a welding guiding side wall 433, which together enclose a welding guiding groove with an open top. The plurality of strip-shaped welding guiding holes 431 are arranged on the welding guiding bottom wall 432. The welding guiding side wall 433 is provided with heat dissipation holes 434. The flake pressing support 41 is provided with a flake pressing slide rail and slide seat assembly 45 for cooperating with the flake pressing slide seat 42.
[0046] The wire jacking and distance adjusting mechanism 300 includes a jacking support 30, a support piece seat 31, a wire pushing seat 32 and a wire pushing block 34. The support piece seat 31 is arranged on the jacking support 30 in a liftable manner. The jacking support 30 is provided with a support piece driving part 361 for driving the support piece seat 31 to lift, so as to jointly clamp the metal substrate to be welded in combination with the welding guiding seat 43.
[0047] In this embodiment, the support piece base 31 is provided with a plurality of wire support holes 311 for the wire to pass through. The wire pushing base 32 is located beside the support piece base 31 and is arranged on the lifting support base 30 in a liftable manner. The lifting support base 30 is provided with a wire pushing driving member 362 for driving the wire pushing base 32 to lift, so that the wire pushing base 32 abuts upward against the section of the wire that is not inserted into the wire support hole 311 to lift the wire to abut against the bottom of the metal substrate.
[0048] The wire support holes 311 penetrate upward and are provided with a reduced opening. The wire dragging holes 311 correspond to the wire guiding holes 431 one by one. A waiting groove 312 extends from the bottom of the wire support hole 311. A plurality of the wire jacking blocks 34 are respectively located in the waiting grooves 312 of different wire support holes 311. The lifting support base 30 is provided with a wire jacking driving member 363 for driving the wire jacking blocks 34 to lift, so that the wire jacking blocks 34 jack up the wire that abuts against the bottom of the metal substrate. Specifically, the pressing piece driving member 44, the support piece driving member 361, the wire pushing driving member 362 and the wire jacking driving member 363 are all cylinders.
[0049] During use, the strip-shaped metal substrates to be welded are located above the lifting support base 30. The support piece driving member 361 drives the support piece base 31 to move upward to abut against the metal substrate. The pressing piece driving member 44 drives the wire guiding base 43 to press down on the metal substrate; several wires are inserted into different wire support holes 311 of the support piece base 31. The wire pushing driving member 362 drives the wire pushing base 32 to move upward to lift the wire to abut against the bottom of the metal substrate. Since the wire support holes 311 have a reduced opening upward, the wire will be laterally adjusted along the side wall of the wire support hole 311 when being lifted, so as to change the distance between different wires, making the wires accurately located at the welding position of the metal substrate; then the wire jacking driving member 363 drives the wire jacking blocks 34 to move upward to abut against the wires, so that the wires keep abutting against the bottom of the metal substrate, facilitating the next welding process. The laser beam emitted by the peripheral laser welding equipment passes through the wire guiding holes 431 and irradiates on the metal substrate, so that the wire and the metal substrate are welded and fixed to each other. Compared with the prior art, the relative position between the wire and the metal substrate can be accurately positioned, ensuring the welding quality.
[0050] Specifically, the wire support hole 311 includes an insertion section 3111, an adjustment section 3112 and a positioning section 3113 from bottom to top. The port of the insertion section 3111 is provided in a bell shape for the wire to be inserted smoothly; the inner wall of the adjustment section 3112 is inclined to play a guiding role in the upward movement of the wire; the positioning section 3113 is aligned with the waiting groove 312 and is in clearance fit with the wire jacking block 34. The width of the positioning section 3113 is slightly larger than the outer diameter of the wire to play a positioning role for the wire.
[0051] Specifically, the top of the support piece base 31 is provided with an arranged rib groove structure 313, and the bottom ribs are easy to dissipate heat when supporting the metal substrate.
[0052] Specifically, a tooth groove structure 341 is provided on the top of the top line block 34, and the groove of the tooth groove structure 341 is aligned with the welding position of the peripheral metal substrate and the wire to avoid fixing the wire and the top line block 34 during welding.
[0053] Specifically, it also includes a collection plate 35, a plurality of top line blocks 34 are fixed to the collection plate 35 in parallel, the top line blocks 34 are L-shaped and extend to the side of the collection plate 35, and the push line seat 32 is located directly above the collection plate 35. Specifically, the push line driving member 362 is fixed to the back of the jacking support 30, and the push line driving member 362 is connected to the span connection block 33 extending to the front of the jacking support 30, and the span connection block 33 is fixed to the push line seat 32. The overall structural layout is compact and stable.
[0054] Specifically, the jacking support 30 is provided with a support plate slide rail slide assembly 37 cooperating with the support plate seat 31 , a wire pushing slide rail slide assembly 38 cooperating with the wire pushing seat 32 , and a top wire slide rail slide assembly 39 cooperating with the collecting plate 35 .
[0055] In the description of the present invention, it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments. The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations.
[0056] Therefore, the above detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of the utility model.
[0057] In the description of the present utility model, it should be noted that the terms "middle", "upper", "lower", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0058] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "arranged", "connected" and "coupled" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection. It may be a mechanical connection or an electrical connection. It may be directly connected or indirectly connected through an intermediate medium, and may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
Claims
1. A positioning and pressing device for a heating sheet and a lead wire, characterized in that: Including tableting A welding mechanism (400) and a wire lifting and distance adjusting mechanism (300); The sheet pressing and welding guide mechanism (400) comprises a sheet pressing support (41), a sheet pressing slide (42) and a welding guide seat (43); the sheet pressing slide (42) is mounted on the sheet pressing support (41) in a manner that it can be raised or lowered; the sheet pressing support (41) is provided with a sheet pressing driving member (44) for driving the sheet pressing slide (42) to be raised or lowered; the welding guide seat (43) is fixed to the sheet pressing slide (42); and the welding guide seat (43) is provided with a plurality of welding guide holes (431) extending longitudinally therethrough; The wire lifting and spacing adjustment mechanism (300) comprises a lifting support (30), a support plate seat (31), a wire pushing seat (32) and a wire lifting block (34); the support plate seat (31) is movably arranged on the lifting support (30); the lifting support (30) is provided with a support plate driving member (361) for driving the support plate seat (31) to move up and down, so as to be combined with the welding guide seat (43) to clamp the metal substrate to be welded; The support plate seat (31) is provided with a plurality of wire-supporting holes (311) for the wires to pass through, the wire-supporting holes (311) are upwardly penetrated and aligned with the welding guide holes (431) and are configured with narrowed ends, and a waiting groove (312) is extended from the bottom of the wire-supporting holes (311); The wire pushing seat (32) is located beside the sheet support seat (31) and is arranged on the lifting support seat (30) in a liftable manner. The lifting support seat (30) is provided with a wire pushing driving member (362) for driving the wire pushing seat (32) to move up and down, so that the wire pushing seat (32) pushes upward against the non-insertion wire supporting hole (311) section of the wire and lifts the wire to the bottom of the metal substrate; The plurality of top wire blocks (34) are respectively located in waiting slots (312) of different wire supporting holes (311), and the lifting support (30) is provided with a top wire driving member (363) for driving the top wire blocks (34) to rise and fall, so that the top wire blocks (34) are pressed tightly against the wire at the bottom of the metal substrate.
2. A positioning and pressing device for a heating sheet and a lead wire according to claim 1, characterized in that: The welding seat (43) comprises a welding bottom wall (432) and a welding side wall (433), which together form a welding groove with an open top, and a plurality of long strip-shaped welding holes (431) are arranged on the welding bottom wall (432).
3. A positioning and pressing device for a heating sheet and a lead wire according to claim 2, characterized in that: The soldering side wall is provided with heat dissipation holes (434).
4. A positioning and pressing device for a heating sheet and a lead wire according to claim 1, characterized in that: The top of the support sheet seat (31) is provided with arranged rib groove structures (313).
5. A positioning and pressing device for a heating sheet and a lead wire according to claim 1, characterized in that: The wire supporting hole (311) comprises, from bottom to top, a wire inserting section (3111), a position adjusting section (3112) and a positioning section (3113); the port of the wire inserting section (3111) is configured to be trumpet-shaped; the inner wall of the position adjusting section (3112) is configured to be inclined; and the positioning section (3113) is aligned with the waiting groove (312) and has clearance matching with the top wire block (34).
6. A positioning and pressing device for a heating sheet and a lead wire according to claim 1, characterized in that: A tooth groove structure (341) is arranged on the top of the top line block (34), and the groove opening of the tooth groove structure is aligned with the welding position of the peripheral metal substrate and the wire.
7. A positioning and pressing device for a heating sheet and a lead wire according to claim 1, characterized in that: It also includes a collecting plate (35), a plurality of top line blocks (34) are fixed in parallel to the collecting plate (35), the top line blocks (34) are L-shaped and extend to the side of the collecting plate (35), and the line pushing seat (32) is located directly above the collecting plate (35).
8. A positioning and pressing device for a heating sheet and a lead wire according to claim 7, characterized in that: The wire pushing driving member (362) is fixed to the back of the lifting support (30), and the wire pushing driving member (362) is connected to a spanning connecting block (33) extending to the front of the lifting support (30), and the spanning connecting block (33) is fixed to the wire pushing seat (32).
9. A positioning and pressing device for a heating sheet and a lead wire according to claim 7, characterized in that: The lifting support (30) is provided with a sheet support slide rail slide assembly (37) cooperating with the sheet support seat (31), a wire push slide rail slide assembly (38) cooperating with the wire push seat (32), and a top wire slide rail slide assembly (39) cooperating with the collecting plate (35), and the sheet pressing support (41) is provided with a sheet pressing slide rail slide assembly (45) cooperating with the sheet pressing slide (42).
10. A positioning and pressing device for a heating sheet and a lead wire according to claim 1, characterized in that: The sheet pressing driving member (44), the sheet supporting driving member (361), the wire pushing driving member (362) and the wire pushing driving member (363) are all cylinders.
Citation Information
Patent Citations
Heating piece spot welding equipment
CN210413020U
Device for bi-directionally welding pin wire on heating mesh
CN215966882U
Heating mesh roll material welded with lead
CN217986689U