Drying device used before shrimp sauce microcapsule processing
By designing a shrimp oil drying device including a drying cylinder wall, heating assembly and cooling plate, the problem of shrimp oil getting damp before microencapsulation is solved, rapid drying and efficient microencapsulation of shrimp oil are achieved, and the quality of microencapsulation powder is improved.
Patent Information
- Application Number
- CN202421907172.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-07
AI Technical Summary
Shrimp oil may be damp before microencapsulation processing, causing moisture to affect the microencapsulation process and reduce the embedding rate and quality.
A drying device before the processing of shrimp oil microcapsules is designed, including a drying tank, a drying cylinder wall, a heating assembly, a liquid spray ring tube and a cooling plate. The shrimp oil is evenly sprayed on the drying cylinder wall through the spray head of the liquid spray ring tube, and the shrimp oil is heated using the heating assembly to make the moisture evaporate quickly. The cooling plate is used to quickly cool down to ensure that shrimp oil is suitable for subsequent microencapsulation processing.
The rapid and even drying of shrimp oil is achieved, the moisture content is reduced, the embedding rate and quality of microcapsule powder is improved, and the impact on subsequent microencapsulation processing is reduced.
Smart Images

Figure CN222955927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of shrimp oil drying, in particular to a drying device for shrimp oil before microencapsulation processing. Background Technique
[0002] After production, shrimp oil is very easy to get damp and deteriorate. Therefore, a technology of encapsulating shrimp oil to form microcapsule powder by microencapsulation processing has emerged, so as to ensure that the nutrition of shrimp oil is not lost, improve the storage period of shrimp oil, and improve the utilization rate of nutritional components. However, before microencapsulation processing, shrimp oil may have been damp, and the water contained in shrimp oil can easily affect the effective encapsulation of wall materials on shrimp oil during the microencapsulation process, thereby reducing the embedding rate of microcapsule powder and affecting the quality of microcapsule powder. Content of the Utility Model
[0003] The purpose of the utility model is to provide a drying device for shrimp oil before microencapsulation processing, which can solve the influence of damp shrimp oil on the quality of microcapsule powder, realize rapid and uniform drying treatment of shrimp oil before microencapsulation processing, reduce the water content in shrimp oil, and ensure the embedding rate and quality of microcapsule powder.
[0004] In order to achieve the above purpose, the utility model is realized through the following technical solutions:
[0005] A drying device for shrimp oil before microencapsulation processing includes a drying tank. An inlet pipe is provided on the drying tank. An exhaust pipe and an outlet pipe are respectively provided at the top and bottom of the drying tank. A drying cylinder wall is provided inside the drying tank. A heating component is provided inside the drying cylinder wall. A spraying ring pipe is provided outside the drying cylinder wall. The spraying ring pipe is communicated with the inlet pipe. A plurality of spray heads are communicated with the spraying ring pipe. All the plurality of spray heads are inclined towards the drying cylinder wall. A cooling plate is provided below the drying cylinder wall. A plurality of cooling channels are provided on the cooling plate.
[0006] Further, the cross-section of the drying cylinder wall is annular. The heating component includes a plurality of heating pipes. The plurality of heating pipes are arranged in an array on the inner side of the drying cylinder wall.
[0007] Further, an exhaust disk is provided at the top outside the drying tank. An exhaust fan is provided inside the exhaust disk. The exhaust pipes are multiple and are arranged around the outside of the drying cylinder wall. All the plurality of exhaust pipes are communicated with the exhaust disk.
[0008] Further, the bottom of the drying tank is a tapered shape with a wider top and a narrower bottom. The outlet pipe is provided at the bottom of the taper. A valve is provided on the outlet pipe.
[0009] Further, a water inlet pipe and a water outlet pipe which are communicated are respectively provided at both ends of the cooling plate. A plurality of cooling fins which are communicated are provided on the cooling plate. The cooling channels are formed by the areas between adjacent cooling fins.
[0010] Furthermore, a plurality of support rods are provided at the bottom of the cooling fins, and the support rods extend to the bottom end of the cone.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. The structure of the present utility model is provided with a drying cylinder wall in the drying tank. The shrimp oil entering from the liquid inlet pipe is evenly sprayed on the drying cylinder wall through a plurality of nozzles on the liquid spraying ring pipe, so that the shrimp oil is more dispersed. The heating component inside the drying cylinder wall is used to fully heat the dispersed shrimp oil, so that the water in it quickly evaporates and is discharged from the exhaust pipe at the top, thus greatly improving the drying efficiency, reducing the water content of the shrimp oil, and reducing the impact on the subsequent microencapsulation processing procedure;
[0013] 2. A cooling plate is provided below the drying cylinder wall, and a plurality of cooling channels are provided on the cooling plate. The dried shrimp oil passes through the plurality of cooling channels and then enters the bottom of the drying tank and is discharged from the liquid outlet pipe at the bottom. The setting of the cooling plate can quickly cool the shrimp oil flowing through the cooling channels, so as to be seamlessly matched with the subsequent microencapsulation process, avoid the shrimp oil getting damp again due to redundant intermediate links, ensure the water content requirement during the microencapsulation processing of the shrimp oil, and further ensure the quality of the microcapsule powder. Description of the Drawings
[0014] Attached Figure 1 is a three-dimensional structural schematic diagram of the present utility model.
[0015] Attached Figure 2 is a right view of the present utility model.
[0016] Attached Figure 3 is a sectional view of the present utility model in the direction of A-A in the attached Figure 2 in the middle.
[0017] Attached Figure 4 is a sectional view of the present utility model in the direction of B-B in the attached Figure 3 in the middle.
[0018] Reference numerals shown in the drawings:
[0019] 1. Drying tank; 2. Liquid inlet pipe; 3. Exhaust pipe; 4. Liquid outlet pipe; 5. Drying cylinder wall; 6. Liquid spraying ring pipe; 7. Nozzle; 8. Cooling plate; 9. Cooling channel; 10. Heating pipe; 11. Exhaust tray; 12. Exhaust fan; 13. Valve; 14. Water inlet pipe; 15. Water outlet pipe; 16. Cooling fin; 17. Support rod. Detailed Embodiments
[0020] The present utility model will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present utility model and not to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the present utility model, those skilled in the art can make various changes or modifications to the present utility model, and these equivalent forms also fall within the scope defined by this application.
[0021] Referring to Figure 1 and Figure 2 , the present utility model relates to a drying device before processing shrimp oil microcapsules. The main structure includes a drying tank 1, and the drying tank 1 is a hollow tank structure. A liquid inlet pipe 2 is provided on the drying tank 1. The shrimp oil to be dried enters the inside of the drying tank 1 from the liquid inlet pipe 2 under the drive of an oil pump. An exhaust pipe 3 and a liquid outlet pipe 4 are respectively provided at the top and bottom of the drying tank 1. The water vapor at the evaporation place is discharged from the exhaust pipe 3, and the dried shrimp oil is discharged from the liquid outlet pipe 4. A drying cylinder wall 5 is welded or bolted inside the drying tank 1. A heating component is provided inside the drying cylinder wall 5 to heat the drying cylinder wall 5 by using the heating component, so that the drying cylinder wall 5 has a large drying area, so that when the shrimp oil contacts it, the water in it can be quickly evaporated, thus greatly improving the efficiency of drying the shrimp oil. A liquid spraying ring pipe 6 is provided outside the drying cylinder wall 5, and the liquid spraying ring pipe 6 surrounds the outside of the drying cylinder wall 5. The liquid spraying ring pipe 6 is communicated with the liquid inlet pipe 2, and a plurality of nozzles 7 are communicated with the liquid spraying ring pipe 6. Such a structure enables the shrimp oil to enter the liquid spraying ring pipe 6 from the liquid inlet pipe 2 and then be sprayed from the plurality of nozzles 7 to various positions of the drying cylinder wall 5, so that the distribution of the shrimp oil is more uniform, and further improves the efficiency of evaporating and drying the water in the shrimp oil. The plurality of nozzles 7 are all inclined towards the drying cylinder wall 5 to slow down the splashing phenomenon generated when the shrimp oil contacts the drying cylinder wall 5 and ensure the effect of evaporation and drying. A cooling plate 8 is provided below the drying cylinder wall 5, and cooling water is introduced into the cooling plate 8. A plurality of cooling channels 9 are provided on the cooling plate 8, and the dried shrimp oil passes through the plurality of cooling channels 9. The cooling water inside the cooling plate 8 is used to quickly cool the shrimp oil, so that the dried shrimp oil can seamlessly cooperate with the subsequent microencapsulation processing procedure, avoiding the storage link before microencapsulation processing and preventing the shrimp oil from getting wet again before microencapsulation processing, ensuring the water content requirement during shrimp oil microencapsulation processing and ensuring the embedding rate and quality of the microcapsule powder.
[0022] Preferably, the cross-section of the drying cylinder wall 5 is annular, so that the side surface of the drying cylinder wall 5 is arc-shaped, which makes its surface area larger and the shrimp oil is not easy to remain on the surface. The heating component includes a plurality of heating tubes 10, and the plurality of heating tubes 10 are arranged in an array on the inner side of the drying cylinder wall 5. Such a setting enables the plurality of heating tubes 10 arranged in a circular array to uniformly heat each position of the drying cylinder wall 5, thereby ensuring the uniformity of the drying treatment of the shrimp oil at each position on the drying cylinder wall 5 and improving the effect of the drying treatment of the shrimp oil.
[0023] Preferably, referring to Figure 3 , a steam discharge plate 11 is welded or bolted to the top outside the drying tank 1. An outlet pipe is provided at the top of the steam discharge plate 11, and an exhaust fan 12 is provided in the steam discharge plate 11. The exhaust fan 12 is used to generate the suction force for steam discharge. The exhaust pipes 3 are a plurality of pipes surrounding the outside of the drying cylinder wall 5, and the plurality of exhaust pipes 3 are all communicated with the steam discharge plate 11. Such a structure enables the plurality of exhaust pipes 3 to be evenly distributed above each position of the drying cylinder wall 5, so that the water vapor at the evaporation place can be quickly discharged by the exhaust pipes 3, preventing the water vapor from gathering and falling back into the shrimp oil again, thereby ensuring the timeliness of steam discharge and the drying effect.
[0024] Preferably, the bottom of the drying tank 1 is a tapered shape that is wider at the top and narrower at the bottom, so that the shrimp oil is more concentratedly stored at the tapered bottom. The liquid outlet pipe 4 is communicated with the bottom of the taper, and a valve 13 is provided on the liquid outlet pipe 4. The valve 13 can adopt any structure on the existing market. Such a structure can use the valve 13 to close the liquid outlet pipe 4, so that the dried shrimp oil is temporarily stored at the tapered bottom to achieve rapid cooling. After the temperature reaches the specified requirement, the valve 13 is opened to enable the shrimp oil to enter the subsequent microencapsulation processing procedure, realizing the effective cooperation between the drying of the shrimp oil and the subsequent microencapsulation procedure.
[0025] Preferably, referring to Figure 4 , water inlet pipe 14 and water outlet pipe 15 which are communicated are respectively provided at both ends of the cooling plate 8. Cooling water at a lower temperature enters the cooling plate 8 from the water inlet pipe 14 and is discharged from the water outlet pipe 15 after cooling. A plurality of communicating cooling fins 16 are provided on the cooling plate 8. After the cooling water enters the cooling plate 8 from the water inlet pipe 14, it simultaneously enters the plurality of cooling fins 16. The cooling fins 16 have a large surface area, so they can better contact and exchange heat with the shrimp oil. The cooling channel 9 is composed of the areas between adjacent cooling fins 16. Such a structure greatly increases the contact area between the cooling water and the shrimp oil flowing through the cooling channel 9, improving the cooling effect and cooling speed.
[0026] Preferably, a plurality of support rods 17 are welded or bolted to the bottom of the cooling fins 16. The support rods 17 extend to the bottom end of the cone. On the one hand, the support rods 17 can provide support for the cooling fins 16 to ensure the structural firmness of the cooling fins 16. On the other hand, they can also ensure contact with the shrimp oil temporarily stored at the bottom of the cone, transfer heat to the cooling fins 16, so that the shrimp oil temporarily stored at the bottom of the cone is further cooled, further improving the cooling effect of the shrimp oil.
[0027] Working principle: The structure of the present utility model is provided with a drying cylinder wall 5 in the drying tank 1. The shrimp oil entering from the liquid inlet pipe 2 is evenly sprayed on the drying cylinder wall 5 through a plurality of nozzles 7 on the liquid spraying ring pipe 6, so that the shrimp oil is more dispersed. The heating component inside the drying cylinder wall 5 is used to fully heat the dispersed shrimp oil, so that the moisture in it quickly evaporates and is discharged from the exhaust pipe 3 at the top, thus greatly improving the drying efficiency, reducing the water content of the shrimp oil, and reducing the influence on the subsequent microencapsulation processing procedure; a cooling plate 8 is provided below the drying cylinder wall 5, and a plurality of cooling channels 9 are provided on the cooling plate 8. The dried shrimp oil passes through the plurality of cooling channels 9 and then enters the bottom of the drying tank 1 and is discharged from the liquid outlet pipe 4 at the bottom. The setting of the cooling plate 8 can quickly cool the shrimp oil flowing through the cooling channels 9, so as to be seamlessly matched with the subsequent microencapsulation process, avoid the shrimp oil getting damp again due to unnecessary intermediate links, ensure the water content requirement during the microencapsulation processing of the shrimp oil, and further ensure the quality of the microcapsule powder.
Claims
1. A drying device before shrimp oil microcapsule processing, comprising a drying tank (1), wherein the drying tank (1) is provided with a liquid inlet pipe (2), and the top and bottom of the drying tank (1) are respectively provided with a steam exhaust pipe (3) and a liquid outlet pipe (4), characterized in that: A drying cylinder wall (5) is provided inside the drying tank (1), a heating assembly is provided inside the drying cylinder wall (5), a liquid spraying ring pipe (6) is provided outside the drying cylinder wall (5), the liquid spraying ring pipe (6) is connected to the liquid inlet pipe (2), a plurality of spray heads (7) are provided on the liquid spraying ring pipe (6), the plurality of spray heads (7) are all inclined toward the drying cylinder wall (5), a cooling plate (8) is provided below the drying cylinder wall (5), and a plurality of cooling channels (9) are provided on the cooling plate (8).
2. The drying device before shrimp oil microcapsule processing according to claim 1, characterized in that: The cross section of the drying cylinder wall (5) is annular, and the heating assembly comprises a plurality of heating tubes (10). The plurality of heating tubes (10) are distributed in an array on the inner side of the drying cylinder wall (5).
3. The drying device before shrimp oil microcapsule processing according to claim 2, characterized in that: The top of the outside of the drying tank (1) is provided with an exhaust plate (11), an exhaust fan (12) is provided inside the exhaust plate (11), and the exhaust pipe (3) is a plurality of exhaust pipes (3) surrounding the outside of the drying cylinder wall (5), and the plurality of exhaust pipes (3) are connected to the exhaust plate (11).
4. The drying device before shrimp oil microcapsule processing according to claim 1, characterized in that: The bottom of the drying tank (1) is in the shape of a cone that is wide at the top and narrow at the bottom. The liquid outlet pipe (4) is arranged at the bottom of the cone. A valve (13) is provided on the liquid outlet pipe (4).
5. The drying device before shrimp oil microcapsule processing according to claim 4, characterized in that: The two ends of the cooling plate (8) are respectively provided with a connected water inlet pipe (14) and a water outlet pipe (15); the cooling plate (8) is provided with a plurality of connected cooling fins (16); and the cooling channel (9) is composed of the area between adjacent cooling fins (16).
6. The drying device before shrimp oil microcapsule processing according to claim 5, characterized in that: A plurality of support rods (17) are provided at the bottom of the cooling fin (16), and the support rods (17) extend to the bottom end of the cone.