Sublimation boat
By designing cylindrical cylindrical boats and arc-structured material trays, the problems of existing sublimation boats in processing and cleaning are solved, and the effect of reducing processing costs and improving cleaning convenience is achieved, while improving the installation efficiency of material trays.
Patent Information
- Application Number
- CN202422163043.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing sublimation boats have problems such as difficult to form and high processing costs when processing strip protrusions. At the same time, due to the blind spots between the strip protrusions and the body of the material boat, it is difficult to clean the material boat, which is easy to cause cross-contamination, and the material pallet installation efficiency is low.
A cylindrical cylindrical boat is designed with smooth inner walls without additional processing of strip-shaped protrusions. The side walls of the material tray are designed to be arc-shaped and matched with the inner wall of the cylindrical boat. The material tray is fixed inside the boat, which simplifies the processing process of the boat and improves the cleaning convenience.
It reduces the processing difficulty and cost of the sublimation boat, improves the cleaning convenience in the boat, avoids cross-contamination, and improves the efficiency and work efficiency of material tray installation.
Smart Images

Figure CN222955950U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of purification of organic materials, and particularly relates to a sublimation boat. Background Art
[0002] For the purification of high - requirement organic small - molecule materials, a sublimation device is usually used for sublimation purification of the materials. The specific method is as follows: in a sublimation device with multiple temperature zones, the material to be purified is placed in a sublimation boat, and the purified material is vaporized by reducing pressure and heating. Then, the collection boat in the sublimation device cools and solidifies the material through low temperature to achieve the purpose of sublimation purification.
[0003] In order to make the thickness of the material to be purified in the sublimation boat smaller, and to avoid the residue of the material after sublimation covering the bottom material so that the bottom material is always heated but cannot sublimate, and finally resulting in the deterioration, carbonization and decomposition of the bottom material. In the prior art, the sublimation boat includes a boat body and a material tray for horizontally accommodating the material to be sublimated. A plurality of pairs of strip - shaped protrusions are arranged on the inner wall of the boat body, and the strip - shaped protrusions extend along the direction in which the material tray is inserted into the boat body. Slots are formed on the material tray, and the strip - shaped protrusions can be inserted into the slots so that two strip - shaped protrusions arranged in pairs support the material tray.
[0004] In order to avoid contaminating the material by the sublimation boat, the sublimation boat is often made of quartz. Since the forming ability of quartz is poor, it is difficult to form the strip - shaped protrusions inside the sublimation boat, and the processing cost is high. At the same time, a dead angle is formed at the connection between the strip - shaped protrusions and the inner wall of the boat body, and the dead angle is located inside the boat body, making it difficult to clean the inside of the boat body. Therefore, when sublimating different materials in the sublimation boat, cross - contamination is likely to occur. In addition, when installing the material tray, the slots need to be aligned with the strip - shaped protrusions, resulting in low installation efficiency of the material tray and low working efficiency. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a sublimation boat to solve at least one of the above - mentioned technical problems.
[0006] To achieve the above purpose, the utility model provides a sublimation boat, including:
[0007] A cylindrical boat, the cylindrical boat is cylindrical, one end of the cylindrical boat is a closed end, and the other end is an open end;
[0008] A material bearing assembly, including at least one material tray. The material tray includes a bottom wall and side walls. Both sides in the width direction of the bottom wall are connected with the side walls. The outer wall surface of the side walls is an arc structure, and the curvature of the arc structure is the same as the curvature of the inner wall of the cylindrical boat, so that the inner wall of the cylindrical boat supports the outer wall surface of the side walls.
[0009] Optionally, the number of the material trays is at least two, and at least two of the material trays are stacked in sequence along the radial direction of the cylindrical boat.
[0010] Optionally, the widths of the bottom walls of at least two of the material trays stacked in sequence along the radial direction of the cylindrical boat from bottom to top gradually increase.
[0011] Optionally, the material carrying assembly further includes:
[0012] A bottom material tray, the cross-section of the bottom material tray is arc-shaped, and the curvature of the arc is the same as the curvature of the inner wall of the cylindrical boat, so that the outer surface of the bottom material tray fits the inner wall of the cylindrical boat, and along the radial direction of the cylindrical boat, the material trays are stacked on the bottom material tray.
[0013] Optionally, the surfaces of the material tray and the bottom material tray in contact with each other are both flat surfaces.
[0014] Optionally, the material carrying assembly further includes:
[0015] A top material tray, the top material tray is a flat plate structure, and along the radial direction of the cylindrical boat, the top material tray is stacked on the material trays.
[0016] Optionally, the distance between the lowest point of the upper surface of the bottom material tray and the bottom wall is not less than 2 cm; and / or
[0017] The distance between the upper surface of the bottom wall of the material tray located at the uppermost position and the top material tray is not less than 2 cm; and / or
[0018] Between two adjacent material trays, the distance between the upper surface of the bottom wall of the material tray located at the lower side and the bottom wall of the material tray located at the upper side is not less than 2 cm.
[0019] Optionally, the length of the material carrying assembly is less than the dimension in the axial direction of the cylindrical boat.
[0020] Optionally, the height of the material carrying assembly is not higher than the inner radius of the cylindrical boat.
[0021] Optionally, the outer edge and / or the inner edge of the end of the side wall away from the bottom wall is a rounded corner.
[0022] As can be seen from the above, in the technical solution provided by the present utility model, by designing the outer wall surface of the side wall into an arc structure, the arc structure cooperates with the cylindrical boat-shaped container, enabling the inner wall of the boat-shaped container to support the side wall, and further fixing the material tray in the boat-shaped container. The inner wall of the boat-shaped container is smooth, without the need for additional processing of strip-shaped protrusions, reducing the processing difficulty of the boat-shaped container and the processing cost is low. In addition, the inner wall of the boat-shaped container is smooth, facilitating thorough cleaning and preventing cross-contamination when sublimating different types of materials. Since the boat-shaped container is cylindrical, when the boat-shaped container is placed horizontally (i.e., the axis of the boat-shaped container is on the horizontal plane), as long as the material tray is inserted into the boat-shaped container along the axis of the boat-shaped container, the inner wall of the boat-shaped container can support the side wall. Therefore, when installing the material tray, there is no need to repeatedly adjust the position of the material tray for alignment, improving the installation efficiency and working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic structural view of the sublimation boat provided by an embodiment of the present utility model;
[0024] Figure 2 is a schematic structural view of the material tray and the bottom material tray not fully inserted into the cylindrical boat-shaped container provided by an embodiment of the present utility model;
[0025] Figure 3 is a schematic structural view of the material tray provided by an embodiment of the present utility model;
[0026] Figure 4 is the front view of the sublimation boat provided by an embodiment of the present utility model;
[0027] Figure 5 is a schematic structural view of the bottom material tray provided by an embodiment of the present utility model;
[0028] Figure 6 is a schematic structural view of the top material tray provided by an embodiment of the present utility model.
[0029] In the figure:
[0030] 1, cylindrical boat-shaped container;
[0031] 2, material carrying assembly; 21, material tray; 211, side wall; 212, bottom wall; 22, bottom material tray; 23, top material tray. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] The technical solution of the present utility model will be further described below in conjunction with the drawings and through specific embodiments. It can be understood that the specific embodiments described herein are only for explaining the present utility model and not for limiting the present utility model. In addition, it should be noted that for the sake of description, only parts related to the present utility model are shown in the drawings rather than all of them.
[0033] In the present utility model, some orientation terms are defined. Without contrary explanations, the orientation terms such as "upper", "lower", "left", "right", "inner", and "outer" are used for easy understanding and thus do not constitute a limitation to the protection scope of the present utility model.
[0034] In the present utility model, unless otherwise clearly specified and defined, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through additional features therebetween. Moreover, the first feature being "above", "over", and "on" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath", and "underneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the first feature has a lower horizontal height than the second feature.
[0035] In the description of the present utility model, unless otherwise clearly specified and defined, the terms "connected", "joined", and "fixed" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication between two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0036] This embodiment provides a sublimation boat for purifying materials by sublimation, but not limited thereto, to reduce the cost of the sublimation boat and the difficulty of cleaning.
[0037] As Figures 1 - 3 shown, the sublimation boat provided in this embodiment includes a cylindrical boat 1 and a material carrying assembly 2. One end of the cylindrical boat 1 is a closed end, and the other end is an open end. The cylindrical boat 1 is cylindrical. The material carrying assembly 2 includes at least one material tray 21. The material tray 21 includes a bottom wall 212 and side walls 211. Both sides in the width direction of the bottom wall 212 are connected with side walls 211. The outer wall surface of the side walls 211 is an arc structure, and the curvature of the arc structure is the same as the curvature of the inner wall of the cylindrical boat 1, so that the inner wall of the cylindrical boat 1 supports the outer wall surface of the side walls 211.
[0038] In this embodiment, by designing the outer wall surface of the side wall 211 into an arc structure, the arc structure cooperates with the cylindrical boat 1, so that the inner wall of the boat 1 supports the side wall 211, and then the material tray 21 is fixed in the boat 1. The inner wall of the boat 1 is smooth and does not require additional processing of strip protrusions, reducing the processing difficulty of the boat 1 and the processing cost of the boat 1 is low. In addition, the inner wall of the boat 1 is smooth and easy to clean, and cross-contamination will not occur when sublimating different types of materials. Since the boat 1 is cylindrical, when the boat 1 is placed horizontally (i.e., the axis of the boat 1 is located on the horizontal plane), as long as the material tray 21 is inserted into the boat 1 along the axis of the boat 1, the inner wall of the boat 1 can support the side wall 211. Therefore, when installing the material tray 21, it is not necessary to repeatedly adjust the position of the material tray 21 for alignment, improving the installation efficiency and working efficiency.
[0039] As Figure 4 shown, optionally, the number of the material trays 21 is at least two, and at least two material trays 21 are stacked in sequence along the radial direction of the boat 1. In this way, materials can be laid flat on all the material trays 21, improving the load capacity of the sublimation boat and the working efficiency. During use, the number of loading trays to be used can be judged according to the situation, and the operation is flexible. In this embodiment, four material trays 21 are provided, but the number of the material trays 21 is not limited to this, and can be more than four or less than four.
[0040] The widths of the bottom walls 212 of at least two material trays 21 stacked in sequence along the radial direction of the boat 1 from bottom to top gradually increase, so that the side wall 211 abuts against the inner wall of the boat 1, and at the same time, the load capacity of the material is increased. It can be understood that in this embodiment, up and down refer to the up and down of the sublimation boat in the use state, such as Figure 4 shown in the up and down.
[0041] Optionally, the outer edge and / or inner edge of the end of the side wall 211 away from the bottom wall 212 is a rounded corner, so as to prevent the side wall 211 from scratching the operator.
[0042] In two adjacent material trays 21, the distance between the upper surface of the bottom wall 212 of the lower material tray 21 and the bottom wall 212 of the upper material tray 21 is not less than 2 cm, so as to facilitate the sublimation of materials between two adjacent material trays 21. In this embodiment, the side wall 211 also functions to keep the bottom walls 212 between two adjacent material trays 21 at a preset distance.
[0043] Optionally, during use, the material is laid flat on the upper surface of the bottom wall 212, and the thickness of the laid material is not greater than 5 mm, so as to avoid the residue after sublimation of the material covering the material and the deterioration, carbonization and decomposition of the bottom material.
[0044] As Figure 4 and Figure 5As shown, optionally, the material carrying component 2 further includes a bottom material tray 22. The cross-section of the bottom material tray 22 is arc-shaped, and the curvature of the arc is the same as that of the inner wall of the cylindrical boat 1, so that the outer surface of the bottom material tray 22 fits against the inner wall of the cylindrical boat 1. Along the radial direction of the cylindrical boat 1, the material trays 21 are stacked on the bottom material tray 22. It can be understood that in this embodiment, the terms "inner" and "outer" refer to the inner and outer of the cylindrical boat 1, or the outer and inner of the space enclosed by the material tray 21 or the bottom material tray 22.
[0045] Specifically, the bottom material tray 22 is located at the lowermost side of the material carrying component 2, and a plurality of material trays 21 are sequentially stacked on the upper side of the bottom material tray 22 along the radial direction of the cylindrical boat 1.
[0046] The large contact area between the bottom material tray 22 and the cylindrical boat 1 can further improve the stability of the material carrying component 2. In addition, since the cylindrical boat 1 is cylindrical and the cross-section of the bottom material tray 22 is arc-shaped and the curvature of the arc is the same as that of the inner wall of the cylindrical boat 1, the bottom material tray 22 can fit against any position in the circumferential direction of the cylindrical boat 1, and the installation of the bottom material tray 22 is convenient.
[0047] The surfaces of the material tray 21 and the bottom material tray 22 that are in contact with each other are both flat surfaces, thereby improving the stability of the material tray 21. Optionally, the surfaces of two adjacent material trays 21 that are in contact with each other are also flat surfaces, thereby improving the stability of the material tray 21.
[0048] When using the sublimation boat, the material is placed on the upper surface of the bottom material tray 22, and the distance between the lowest point of the upper surface of the bottom material tray 22 and the bottom wall 212 is not less than 2 cm. This facilitates the sublimation of the material on the bottom material tray 22 between the material tray 21 and the bottom material tray 22.
[0049] Optionally, the maximum thickness of the material on the bottom material tray 22 is not greater than 5 mm, so as to avoid the residue after the sublimation of the material covering the material and the deterioration, carbonization and decomposition of the bottom material.
[0050] As Figure 4 and Figure 6 shown, exemplarily, the material carrying component 2 may further include a top material tray 23. The top material tray 23 is a flat plate structure, and along the radial direction of the cylindrical boat 1, the top material tray 23 is stacked on the material tray 21. The top material tray 23 is located at the uppermost side of the material carrying component 2 and is supported by the material tray 21 below it and fixed in the cylindrical boat 1. The structure of the top material tray 23 is simple.
[0051] The distance between the upper surface of the bottom wall 212 of the material tray 21 located at the uppermost side and the top material tray 23 is not less than 2 cm, so as to facilitate the sublimation of the material on the material tray 21 between the material tray 21 and the top material tray 23.
[0052] The height of the material carrying component 2 is not higher than the inner radius of the cylindrical boat 1 to avoid excessive weight of the sublimation boat and bring adverse effects to the sublimation equipment.
[0053] Optionally, the length of the material carrying component 2 is less than the axial dimension of the cylindrical boat 1, so as to reserve an empty position at the open end of the cylindrical boat 1, and other related devices such as a filter can be added at the reserved empty position.
[0054] Optionally, both the cylindrical boat 1 and the material carrying component 2 can be made of quartz glass.
[0055] In this embodiment, one end of the cylindrical boat 1 is sealed and the other side is completely open, which is convenient for cleaning and provides convenience for the insertion and removal of the material carrying component 2. The structure of the sublimation boat is simple and there is no complex process in the manufacturing process, so the manufacturing cost is low. The side wall 211 of the material tray 21 is closely attached to the inner wall of the cylindrical boat 1, so as to support the material tray 21 and play a role in supporting and fixing the material tray 21. At the same time, a certain distance can be maintained between the bottom walls 212 of two adjacent material trays 21 or between the bottom wall 212 of the material tray 21 and the top material tray 23.
[0056] In addition, during use, the number of material trays 21 to be used and whether the bottom material tray 22 and the top material tray 23 need to be used can be judged according to the amount of the material, and the operation is flexible and convenient.
[0057] The thickness of each layer of material in the material carrying component 2 is small, which avoids residue covering the material, reduces the heating time of the material, and reduces the possibility of the material deteriorating due to long-term heating.
[0058] Compared with the sublimation boat without the material carrying component 2, the single charging amount of the sublimation boat in this embodiment can be tripled. Since the material is thinly paved in layers on the material carrying component 2, the sublimation time is reduced, and more materials can be sublimated in a shorter time, increasing the sublimation efficiency.
[0059] Although the present invention has been described in detail above with general descriptions, specific embodiments and experiments, based on the present invention, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention all fall within the scope of protection required by the present invention.
Claims
1. A sublimation boat, characterized in that: include: A cylindrical boat (1), wherein the cylindrical boat (1) is cylindrical, one end of the cylindrical boat (1) is a closed end, and the other end is an open end; A material carrying assembly (2) comprises at least one material tray (21), wherein the material tray (21) comprises a bottom wall (212) and a side wall (211), wherein both sides of the bottom wall (212) in a width direction are connected to the side wall (211), and the outer wall surface of the side wall (211) is an arc structure, and the curvature of the arc structure is the same as the curvature of the inner wall of the cylindrical boat (1), so that the inner wall of the cylindrical boat (1) supports the outer wall surface of the side wall (211).
2. The sublimation boat according to claim 1, characterized in that: The number of the material trays (21) is at least two, and at least two of the material trays (21) are stacked in sequence along the radial direction of the cylindrical boat (1).
3. The sublimation boat according to claim 2, characterized in that: The width of the bottom walls (212) of at least two material trays (21) stacked in sequence from bottom to top along the radial direction of the cylindrical boat (1) gradually increases.
4. The sublimation boat according to claim 1, characterized in that: The material carrying assembly (2) further comprises: A bottom material tray (22), the cross section of the bottom material tray (22) is an arc shape, the curvature of the arc shape is the same as the curvature of the inner wall of the cylindrical boat (1), so that the outer surface of the bottom material tray (22) fits the inner wall of the cylindrical boat (1), and along the radial direction of the cylindrical boat (1), the material tray (21) is stacked on the bottom material tray (22).
5. The sublimation boat according to claim 4, characterized in that: The surfaces of the material tray (21) and the bottom material tray (22) that contact each other are both planes.
6. The sublimation boat according to claim 4, characterized in that: The material carrying assembly (2) further comprises: A top material tray (23) is a flat plate structure, and along the radial direction of the cylindrical boat (1), the top material tray (23) is stacked on the material tray (21).
7. The sublimation boat according to claim 6, characterized in that: The distance between the lowest point of the upper surface of the bottom material tray (22) and the bottom wall (212) is not less than 2 cm; and / or The distance between the upper surface of the bottom wall (212) of the uppermost material tray (21) and the top material tray (23) is not less than 2 cm; and / or In two adjacent material trays (21), the distance between the upper surface of the bottom wall (212) of the material tray (21) located at the lower side and the bottom wall (212) of the material tray (21) located at the upper side is not less than 2 centimeters.
8. The sublimation boat according to any one of claims 1 to 7, characterized in that: The length of the material carrying assembly (2) is smaller than the axial dimension of the cylindrical boat (1).
9. The sublimation boat according to any one of claims 1 to 7, characterized in that: The height of the material carrying assembly (2) is not higher than the inner radius of the cylindrical boat (1).
10. The sublimation boat according to any one of claims 1 to 7, characterized in that: The outer edge and / or the inner edge of one end of the side wall (211) away from the bottom wall (212) is rounded.