Cleaning device for mortar tank
By designing a cleaning device including cloud car, hydraulic rod, electric roller brush, water sprinkler and high-pressure spray gun, the problem of residue and accumulation in the mortar tank is solved, and efficient and rapid cleaning effect is achieved, reducing costs and time.
Patent Information
- Application Number
- CN202421926028.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-09
AI Technical Summary
After using the mortar tank for a period of time, residual mortar accumulation and crust will occur inside, resulting in inappropriate tank body and equipment, which can easily cause damage. At the same time, manual cleaning costs are high, slow efficiency and poor results.
A cleaning device including cloud car, hydraulic rod, electric roller brush, water sprinkler and high-pressure spray gun was designed. The electric roller brush is driven by an electric telescopic rod to adapt to the size of a mortar tank. With the help of water, the water sprinkler and electric roller brush are used to clean it, and a high-pressure spray gun is used to clean it when needed.
It realizes efficient and rapid cleaning of the inside of the mortar tank, ensuring the cleaning effect, reducing the cost and time of manual cleaning, and avoiding tank body damage.
Smart Images

Figure CN222957129U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment cleaning, in particular to a cleaning device for a mortar tank. Background Technique
[0002] A mortar tank is a device used for mixing mortar or other building materials. Its working principle is mainly to mix the raw materials evenly by rotating the tank body and the internal agitator. Inside the mortar tank, the tank body is usually cylindrical in shape and has a certain inclination angle so that the raw materials can circulate along the inner wall of the tank body. When the tank body rotates, the raw materials will continuously turn and mix with the rotation of the tank body, thus realizing the uniform mixing of the mortar. At the same time, during the mixing process, a certain amount of water will be continuously added to the mortar tank to ensure that the humidity and viscosity of the mortar meet the requirements. The design and operating parameters of the mortar tank will be adjusted according to different mixed materials and process requirements to ensure the optimization of the mixing effect and production efficiency. Mortar tanks are widely used in the construction industry, especially in large construction sites and concrete production lines, which can greatly improve the uniformity and production efficiency of mortar, and reduce labor and time costs.
[0003] After a mortar tank for mixing mortar raw materials is used for a period of time, residual mortar often accumulates and crusts inside, which will increase the thickness inside the mortar tank. However, the equipment used for mixing cannot change its size in time, and there is a mismatch between the two, which is very likely to damage the tank body. Manual cleaning has problems such as high cost, slow efficiency, and poor cleaning effect of the mortar tank. Therefore, there is an urgent need for a cleaning device that can clean the inside of the mortar tank. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a cleaning device for a mortar tank, which has the advantages of convenient use, good cleaning effect, high efficiency, etc., so as to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions: The utility model provides a cleaning device for a mortar tank, including a cloud vehicle and a hydraulic rod installed at the bottom of the top bracket of the cloud vehicle. A water tank is fixedly installed at the top of the top bracket of the cloud vehicle. A waterproof shell is fixedly installed at the bottom of the hydraulic rod. A servo motor is fixedly installed inside the waterproof shell. A rotating rod is installed on the output shaft at the bottom of the servo motor. The rotating rod is fixedly installed with a high-pressure spray gun, an annular water tank, a first electric telescopic rod, and a second electric telescopic rod from top to bottom in sequence. A high-pressure water pump is fixedly installed at the bottom of the water tank. The high-pressure water pump is connected to the high-pressure spray gun through a high-pressure water pipe. The water tank is connected to the annular water tank through a first water pipe. A plurality of water sprayers are distributed on the outer side of the annular water tank. A first electric roller brush is installed at the end of the first electric telescopic rod, and a second electric roller brush is installed at the end of the second electric telescopic rod.
[0006] Preferably, the first electric roller brush is vertically placed, and the second electric roller brush is placed at an angle.
[0007] Preferably, the first electric roller brush and the second electric roller brush adopt hard bristle brushes.
[0008] Preferably, four sprayers are evenly distributed in a circular pattern in the middle of the outer side of the annular water tank.
[0009] Preferably, a telescopic ladder device is fixedly installed on the top of the cloud vehicle.
[0010] Preferably, the high-pressure water pipe and the first water pipe are bent, and the length value is the maximum value reached by the telescopic hydraulic rod and the rotation of the rotating rod.
[0011] Preferably, the high-pressure spray gun is a 380V medium-sized high-pressure spray gun.
[0012] Preferably, a first water pump is fixedly installed at the bottom of the water tank, and the first water pump is connected to the annular water tank through the first water pipe.
[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0014] The present utility model provides a cleaning device for a mortar tank. By setting an electric roller brush, a sprayer, a high-pressure spray gun, etc., high-efficiency cleaning can be achieved, and the cleaning effect is good. For different residues and accumulations inside the mortar tank, various cleaning methods can be adopted. For stubborn residues, a high-pressure spray gun can be used for cleaning. For normal mortar accumulations, the sprayer and the electric roller brush can be used for cleaning. The device is placed inside the mortar tank, and the electric roller brush is driven by an electric telescopic rod to adapt to the internal size of the mortar tank. After the adaptation is completed, the first water pump injects water into the annular water tank through the water pipe, and then sprays it onto the inner wall of the mortar tank through the sprayer. At this time, the electric roller brush starts to work, and the inner wall of the mortar tank is rubbed by the hard bristle brush, and the mortar residue is quickly cleaned with the help of water. At the same time, the hydraulic rod can drive the cleaning device to move up and down, and the rotating rod can drive the cleaning device to perform a reciprocating motion, which can efficiently and quickly clean the inside of the mortar tank and ensure the cleaning effect. At the same time, the present utility model is reasonably designed, has a simple structure, is convenient to process, and is suitable for large-scale popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 This is the front view of the overall structure of the present utility model;
[0017] Figure 2 This is the left view of the overall structure of the present utility model;
[0018] Figure 3 This is the axonometric view of the cleaning device of the present utility model;
[0019] Figure 4 This is the front view of the cleaning device of the present utility model;
[0020] Figure 5 This is the Figure 4 A-plane cross-sectional view of the cleaning device in the present utility model;
[0021] In each of the above figures, 1. cloud vehicle; 2. ladder equipment; 3. water tank; 4. high-pressure water pump; 5. high-pressure water pipe; 6. hydraulic rod; 7. waterproof shell; 8. rotating rod; 9. high-pressure spray gun; 10. annular water tank; 11. water sprayer; 12. first electric telescopic rod; 13. first electric roller brush; 14. second electric telescopic rod; 15. second electric roller brush; 16. first water pump; 17. first water pipe; 18. servo motor. Detailed implementation manners
[0022] In order to more clearly understand the above objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0023] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model may be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0024] The accompanying drawing shows a specific embodiment of the present utility model. This embodiment aims to provide a cleaning device for a mortar tank, including a cloud vehicle 1 and a hydraulic rod 6 installed at the bottom of the top bracket of the cloud vehicle 1. A water tank 3 is fixedly installed at the top of the top bracket of the cloud vehicle 1 to store the water required for cleaning, and a cleaning agent can be added to enhance the cleaning effect. A waterproof shell 7 is fixedly installed at the bottom of the hydraulic rod 6 to protect the servo motor 18 from water ingress. The servo motor 18 is fixedly installed inside the waterproof shell 7. A rotating rod 8 is installed on the output shaft at the bottom of the servo motor 18, and the rotating rod 8 is driven by the servo motor 18 to make a reciprocating motion. The rotating rod 8 is fixedly installed with a high-pressure spray gun 9, an annular water tank 10, a first electric telescopic rod 12, and a second electric telescopic rod 14 from top to bottom in sequence. The devices installed are driven by the rotating rod 8 to make a reciprocating motion. A high-pressure water pump 4 is fixedly installed at the bottom of the water tank 3 to provide a large-pressure water flow to the high-pressure spray gun 9. The high-pressure water pump 4 is connected to the high-pressure spray gun 9 through a high-pressure water pipe 5. The water tank 3 is connected to the annular water tank 10 through a first water pipe 17. A plurality of water sprayers 11 are distributed on the outer side of the annular water tank 10 to spray the water required for cleaning. A first electric roller brush 13 is installed at the end of the first electric telescopic rod 12, and a second electric roller brush 15 is installed at the end of the second electric telescopic rod 14. The rotation radius of the electric roller brush can be controlled by the electric telescopic rod, which can be applied to various mortar tanks.
[0025] In order to clean the mortar tank more efficiently, the first electric roller brush 13 is placed vertically, and the second electric roller brush 15 is placed obliquely at an angle.
[0026] In order to improve the cleaning efficiency and effectively clean the inside of the mortar tank, the first electric roller brush 13 and the second electric roller brush 15 are made of hard brushes.
[0027] In order to make the water spray more evenly during cleaning and keep the inside of the mortar tank in a moist state, four water sprayers 11 are installed equidistantly and annularly in the middle of the outer side of the annular water tank 10.
[0028] In order to facilitate the movement of the entire cleaning device and improve efficiency, a ladder device 2 is fixedly installed on the top of the cloud vehicle 1.
[0029] In order to ensure sufficient and uninterrupted water supply, the high-pressure water pipe 5 and the first water pipe 17 are bent and placed, and the length value is the maximum value reached by the telescopic movement of the hydraulic rod and the rotational movement of the rotating rod.
[0030] In order to better clean the stubborn residues inside the mortar tank. The high-pressure spray gun 9 is selected as a 380V medium-sized high-pressure spray gun.
[0031] In order to provide the water required for cleaning faster and better, a first water pump 16 is fixedly installed at the bottom of the water tank 3, and the first water pump 17 is connected to the annular water tank 10 through a first water pipe.
[0032] Working principle: When in use, fill the water tank 3 with water or cleaning agent. Drive the cloud vehicle 1 to the side of the mortar tank that needs to be cleaned. Then open the top of the mortar tank, and put the cleaning device into the mortar tank through the ladder device 2. First, start the first electric telescopic rod 12 to make the first electric roller brush 13 contact the inner wall of the mortar tank. Then start the first water pump 16 to inject water into the annular water tank 10, and the water is ejected through the ejector 11. Start the first electric roller brush 13 to clean the inner wall of the mortar tank. At the same time, start the servo motor 18. Drive the rotating rod 8 through the servo motor 18 to make the first electric roller brush 13 do a reciprocating motion, that is, drive the first electric roller brush 13 to rotate 180° to the left and then reset, and then rotate 180° to the right, and repeatedly move to achieve the cleaning effect. Then drive the first electric roller brush 13 to move up and down through the hydraulic rod 6 to clean the remaining parts. When contacting the inclined part of the mortar tank, turn off the first electric roller brush 13, retract the first electric roller brush 13 through the first electric telescopic rod 12, start the second electric roller brush 15 to perform the above steps to clean the inclined part, and adjust the second electric telescopic rod 14 in real time to ensure that the second electric roller brush 15 can always normally contact the inner wall of the mortar tank, realizing efficient and rapid cleaning of the inner wall of the mortar tank. When the normal cleaning is completed, if there are still stubborn residues, start the high-pressure water pump 4 and the high-pressure spray gun 9, and adjust the position through the hydraulic rod 6 and the rotating rod 8 to clean the stubborn residues.
[0033] The above is only a preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims
1. A cleaning device for a mortar tank, comprising a cloud vehicle (1) and a hydraulic rod (6) mounted at the bottom of a top bracket of the cloud vehicle (1), characterized in that: A water tank (3) is fixedly mounted on the top of the top bracket of the cloud vehicle (1); a waterproof shell (7) is fixedly mounted on the bottom of the hydraulic rod (6); a servo motor (18) is fixedly mounted inside the waterproof shell (7); a rotating rod (8) is mounted on the output shaft at the bottom of the servo motor (18); a high-pressure spray gun (9), an annular water tank (10), a first electric telescopic rod (12), and a second electric telescopic rod (14) are fixedly mounted on the rotating rod (8) in order from top to bottom; a high-pressure water pump (4) is fixedly mounted on the bottom of the water tank (3); the high-pressure water pump (4) is connected to the high-pressure spray gun (9) via a high-pressure water pipe (5); the water tank (3) is connected to the annular water tank (10) via a first water pipe (17); a plurality of water sprayers (11) are distributed outside the annular water tank (10); a first electric roller brush (13) is mounted at the end of the first electric telescopic rod (12); and a second electric roller brush (15) is mounted at the end of the second electric telescopic rod (14).
2. The cleaning device for a mortar tank according to claim 1, characterized in that: The first electric roller brush (13) is placed vertically, and the second electric roller brush (15) is placed at an angle.
3. The cleaning device for a mortar tank according to claim 1, characterized in that: The first electric roller brush (13) and the second electric roller brush (15) are hard brushes.
4. The cleaning device for a mortar tank according to claim 1, characterized in that: Four water sprinklers (11) are equidistantly distributed in a ring-shaped arrangement in the middle of the outer side of the annular water tank (10).
5. The cleaning device for a mortar tank according to claim 1, characterized in that: A ladder device (2) is fixedly mounted on the top of the cloud vehicle (1).
6. The cleaning device for a mortar tank according to claim 1, characterized in that: The high-pressure water pipe (5) and the first water pipe (17) are placed in a bent position, and their lengths are the maximum values reached by the extension and retraction of the hydraulic rod and the rotation of the rotation rod.
7. The cleaning device for a mortar tank according to claim 1, characterized in that: The high-pressure spray gun (9) is a 380V medium-sized high-pressure spray gun.
8. The cleaning device for a mortar tank according to claim 1, characterized in that: A first water pump (16) is fixedly mounted on the bottom of the water tank (3); the first water pump (16) is connected to the annular water tank (10) via a first water pipe (17).