Door frame shearing mechanism for stretching hinge mounting groove

By designing an automated door frame shear mechanism, and automatically imprinting the hinge installation groove using stretching components and shear components, the problems of high labor consumption and low production efficiency caused by manual manual operation in the prior art are solved, and efficient hinge installation groove molding is achieved.

CN222957367UActive Publication Date: 2025-06-10HUBEI HELE DOOR IND CO LTD
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Patent Information

Application Number
CN202421614259.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-06-10
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In the prior art, the stretching forming of the hinge mounting groove on the door frame relies on manual operation, resulting in large labor consumption and low production efficiency.

Method used

A door frame shearing mechanism including a stretching assembly and a shearing assembly is designed. By cooperating with the stretching upper die and the stretching lower die, the stretching upper die is driven by the stretching oil cylinder to automatically imprint the hinge mounting groove.

Benefits of technology

It improves the degree of automation, reduces manpower consumption, improves overall production efficiency, and realizes efficient molding of hinge installation grooves.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222957367U_ABST
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Abstract

The utility model discloses a doorframe shearing mechanism for stretching a hinge mounting groove, which comprises a stretching component and a shearing component which are arranged in sequence, the stretching component comprises a stretching base plate, a stretching lower die and a stretching upper die which are parallel to each other are arranged on the stretching base plate, the stretching upper die moves close to or far away from the stretching lower die, and the shearing component is arranged on the stretching base plate. And a stretching oil cylinder for driving the stretching upper die to move is arranged on the stretching base plate. The device has the beneficial effects that the automation degree can be greatly improved, so that the corresponding manpower consumption is reduced, and the overall production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of door frame production, and particularly relates to a door frame shearing mechanism for stretching hinge installation grooves. Background Art

[0002] A door is composed of a door frame and a door panel. The door panel needs to be rotatably arranged with the door frame to facilitate the opening and closing of the door. Therefore, hinges connected to the door panel need to be installed on the door frame to achieve the rotatable arrangement of the door panel and the door frame.

[0003] Since hinges need to be installed on the door frame, hinge installation grooves for hinge installation need to be stretched and formed on the door frame in advance. In the prior art, stretching and forming hinge installation grooves on the door frame is manually operated by holding relevant equipment manually, which not only consumes a great deal of manpower, but also results in low overall production efficiency due to low automation.

[0004] Therefore, it is necessary to propose a door frame shearing mechanism for stretching hinge installation grooves, which can greatly improve the automation degree, thereby reducing the corresponding manpower consumption and improving the overall production efficiency. Summary of the Utility Model

[0005] The purpose of the utility model is to overcome the deficiencies of the prior art and propose a door frame shearing mechanism for stretching hinge installation grooves, which can greatly improve the automation degree, thereby reducing the corresponding manpower consumption and improving the overall production efficiency.

[0006] The purpose of the utility model is realized by the following technical solutions: A door frame shearing mechanism for stretching hinge installation grooves includes a stretching component and a shearing component arranged in sequence. The stretching component includes a stretching base plate, on which a stretching lower die and a stretching upper die are arranged in parallel. The stretching upper die moves closer to or away from the stretching lower die, and a stretching oil cylinder for driving the movement of the stretching upper die is arranged on the stretching base plate.

[0007] At least one first cylinder is arranged on the stretching base plate, a top plate is arranged at the output end of the first cylinder, and the top plate abuts against the side of the stretching lower die away from the stretching upper die, and the side of the stretching lower die away from the stretching upper die is an inclined surface.

[0008] At least one first slider is arranged below the stretching component, and the first slider is slidably installed on a first slide rail.

[0009] At least one second slider is arranged below the shearing component, and the second slider is slidably installed on a second slide rail.

[0010] The shearing assembly includes a first shearing substrate, on which at least one shearing body is arranged. A through hole matching the size of the door frame is formed on the shearing body. Shearing oil cylinders matching the number and positions of the shearing bodies are arranged on the first shearing substrate. A shearing piece is arranged at the output end of the shearing oil cylinder. A shearing through hole matching the shearing piece is formed on the shearing body.

[0011] A second air cylinder matching the shearing body is arranged on the first shearing substrate. A jacking block is arranged at the output end of the second air cylinder. A jacking roller is rotatably arranged on the jacking block. A first notch matching the jacking roller is arranged on the first shearing substrate. A second notch matching the first notch is arranged on the shearing body.

[0012] A third air cylinder matching the shearing body is arranged on the first shearing substrate. The output end of the third air cylinder slidably penetrates through the shearing body. A rectifying block is arranged at the output end of the third air cylinder. A rectifying roller is rotatably arranged on the rectifying block.

[0013] At least one third slider is arranged on the lower side of the shearing assembly. The third slider is slidably installed on a third slide rail. A buffer spring is arranged on the third slide rail and is connected to the shearing assembly.

[0014] The beneficial effect of the present utility model is that: in this application, by arranging a stretching upper die and a stretching lower die, when a hinge installation groove needs to be processed, the stretching oil cylinder drives the stretching upper die to move and cooperate with the stretching lower die to emboss a hinge installation groove on the door frame. At this time, as the door frame moves, the hinge installation groove is stretched and formed. Description of the Drawings

[0015] Figure 1 is a three-dimensional view of the present utility model;

[0016] Figure 2 is a schematic diagram of the stretching assembly;

[0017] Figure 3 is a schematic diagram of the shearing assembly;

[0018] Figure 4 is a connection schematic diagram of the rectifying block;

[0019] In the figure, 1 is a stretching component, 11 is a stretching base plate, 12 is a lower stretching die, 13 is an upper stretching die, 14 is a stretching oil cylinder, 15 is a first cylinder, 16 is a top plate, 2 is a shearing component, 21 is a first shearing base plate, 22 is a shearing body, 23 is a through port, 24 is a shearing oil cylinder, 25 is a shearing piece, 26 is a shearing through port, 27 is a second cylinder, 28 is a lifting block, 29 is a lifting roller, 210 is a first notch, 211 is a third cylinder, 212 is a rectifying block, 213 is a rectifying roller, 214 is a second shearing base plate, 215 is a material collecting box, 3 is a first sliding base plate, 31 is a first slider, 32 is a first slide rail, 4 is a second sliding base plate, 41 is a second slider, 42 is a second slide rail, 5 is a third sliding base plate, 51 is a third slider, 52 is a third slide rail, 53 is a buffer spring. Detailed implementation manners

[0020] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present utility model.

[0021] It should be noted that in the following solutions, the orientation concepts of "left", "right", "up", "down", "front", "back", "inside", and "outside" are all relative directions, and will not be listed one by one here.

[0022] A door frame shearing mechanism for stretching a hinge installation groove, refer to Figure 1 , including a stretching component 1 and a shearing component 2 arranged in sequence. The stretching component 1 is arranged on a first sliding base plate 3. Two first slide rails 32 are arranged on the lower side of the first sliding base plate 3. Two first sliders 31 are slidably arranged on the first slide rails 32. The first sliders 31 are connected to the lower side of the first sliding base plate 3. The shearing component 2 is arranged on a second sliding base plate 4. Two second slide rails 42 are arranged on the upper side of a third sliding base plate 5. Two second sliders 41 are slidably arranged on the second slide rails 42. The second sliders 41 are connected to the lower side of the second sliding base plate 4. Two third slide rails 52 are arranged on the lower side of the third sliding base plate 5. Two third sliders 51 are slidably arranged on the third slide rails 52. A buffer spring 53 is arranged on the third slide rails 52, and the other end of the buffer spring 53 is connected to the third sliding base plate 5. The extending direction of the third slide rails 52 is the same as the advancing direction of the door frame. The extending directions of the first slide rails 32 and the second slide rails 42 are perpendicular to the advancing direction of the door frame.

[0023] Refer to Figure 2, the stretching assembly 1 includes a stretching substrate 11 disposed on the first sliding substrate 3. A stretching upper die 13, a stretching lower die 12 and a stretching oil cylinder 14 are arranged on the stretching substrate 11 in an up-and-down corresponding manner. The stretching upper die 13 and the stretching lower die 12 are matched in shape. The output end of the stretching oil cylinder 14 is connected to the stretching upper die 13 and is used to drive the stretching upper die 13 to move closer to or away from the stretching lower die 12. First cylinders 15 are arranged on both sides of the stretching lower die 14. The output end of the first cylinder 15 is provided with a top plate 16. The top plate 16 is slidably and abuttedly connected to the lower side of the stretching lower die 12. The lower side of the stretching lower die 12 is an inclined plane.

[0024] When it is necessary to perform embossing and stretching on the hinge installation groove of the door frame, the first cylinder 15 extends, driving the top plate 16 to move and jacking up the stretching lower die 12. The stretching oil cylinder 14 drives the stretching upper die 13 to move downward, and cooperates with the stretching lower die 12 to emboss the hinge installation groove on the door frame. At this time, the door frame continues to move forward. Due to being clamped by the stretching lower die 12 and the stretching upper die 13, the hinge installation groove is stretched at this time. After the embossing and stretching are completed, the stretching oil cylinder 14 and the first cylinder 15 are restored, and the stretching upper die 13 and the stretching lower die 12 move away from each other, and the door frame can pass through the stretching assembly 1.

[0025] Reference Figure 3 and Figure 4 , the shearing assembly 2 includes a second shearing substrate 214 and a first shearing substrate 21 disposed on the second sliding substrate 4. The first shearing substrate 21 and the second shearing substrate 214 are arranged parallel to each other up and down. A material receiving box 215 is arranged at the center of the second shearing substrate 214. An opening is provided at the center of the first shearing substrate 214, and the sheared door frame falls into the material receiving box 215 through the opening. Three shearing bodies 22 are arranged on the first shearing substrate 21. The three shearing bodies 22 are connected in sequence. Through holes 23 matching the shape of the door frame are provided on the three shearing bodies 22. Shearing through holes 26 are provided on the shearing bodies 22 from top to bottom. Three shearing oil cylinders 24 corresponding to the shearing bodies 22 one by one are arranged on the first shearing substrate 21. The output end of the shearing oil cylinder 24 is provided with a shearing piece 25. The shearing piece 25 is slidably arranged through the shearing through hole 26 and is used to shear the door frame. Three second cylinders 27 corresponding to the shearing bodies 22 one by one are arranged on both sides of the first shearing substrate 21. The output end of the second cylinder 27 is provided with a jacking block 28, and a jacking roller 29 is rotatably arranged on the jacking block 28. First notches 210 matching the number and position of the jacking rollers 29 are provided on the first shearing substrate 21. Second notches matching the number, shape and position of the first notches 210 are provided on the lower side of the shearing body 22. Two third cylinders 211 are arranged on the first shearing substrate 21. The output end of the third cylinder 211 is slidably arranged through the shearing body 22. The output end of the third cylinder 211 is provided with a deviation correcting block 212, and a deviation correcting roller 213 is rotatably arranged on the deviation correcting block 212.

[0026] When shearing is required, the second cylinder 27 extends to jack up the shearing body 22, so that the lower wall of the through port 23 abuts against the door frame. At this time, the shearing oil cylinder 24 drives the shearing member 25 to shear the door frame. After the shearing is completed, the shearing oil cylinder 24 and the third cylinder 211 are restored, and the roller 29 is jacked up to move back to the first notch 210 and the second notch, and the shearing body 22 descends, and the door frame no longer abuts against the inner wall of the through port 23, facilitating the advancement of the door frame. When it is found that the moving track of the door frame deviates, the second cylinder 27 works to jack up the roller 29 to hold the door frame and change the moving track of the door frame.

[0027] The above are only the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the concept described herein through the above description or the technology or knowledge in the relevant field. And the changes and alterations made by those skilled in the art without departing from the spirit and scope of the present invention should all be within the protection scope of the appended claims of the present invention.

Claims

1. A door frame shearing mechanism for stretching a hinge installation groove, characterized in that: The invention comprises a stretching assembly (1) and a shearing assembly (2) which are arranged in sequence. The stretching assembly (1) comprises a stretching substrate (11). The stretching substrate (11) is provided with a stretching lower die (12) and a stretching upper die (13) which are parallel to each other. The stretching upper die (13) moves towards or away from the stretching lower die (12). The stretching substrate (11) is provided with a stretching oil cylinder (14) for driving the stretching upper die (13) to move.

2. A door frame shearing mechanism for stretching a hinge installation groove according to claim 1, characterized in that: At least one first cylinder (15) is arranged on the stretching substrate (11), and a top plate (16) is arranged at the output end of the first cylinder (15), the top plate (16) abuts against a side of the stretching lower die (12) away from the stretching upper die (13), and a side of the stretching lower die (12) away from the stretching upper die (13) is an inclined surface.

3. A door frame shearing mechanism for stretching a hinge installation groove according to claim 1, characterized in that: At least one first sliding block (31) is provided on the lower side of the stretching assembly (1), and the first sliding block (31) is slidably mounted on a first sliding rail (32).

4. A door frame shearing mechanism for stretching a hinge installation groove according to claim 1, characterized in that: At least one second sliding block (41) is provided on the lower side of the shearing assembly (2), and the second sliding block (41) is slidably mounted on a second sliding rail (42).

5. A door frame shearing mechanism for stretching a hinge installation groove according to claim 1, characterized in that: The shearing assembly (2) comprises a first shearing base plate (21), on which at least one shearing body (22) is arranged, and on which a through opening (23) matching the size of a door frame is provided, and on which a shearing cylinder (24) matching the number and position of the shearing body (22) is provided on the first shearing base plate (21), a shearing piece (25) is provided at the output end of the shearing cylinder (24), and on which a shearing opening (26) matching the shearing piece (25) is provided.

6. A door frame shearing mechanism for stretching a hinge installation groove according to claim 5, characterized in that: The first shearing substrate (21) is provided with a second cylinder (27) matching with the shearing body (22); the output end of the second cylinder (27) is provided with a lifting block (28); a lifting roller (29) is rotatably provided on the lifting block (28); the first shearing substrate (21) is provided with a first recess (210) matching with the lifting roller (29); and the shearing body (22) is provided with a second recess matching with the first recess (210).

7. A door frame shearing mechanism for stretching a hinge installation groove according to claim 5, characterized in that: The first shearing substrate (21) is provided with a third cylinder (211) matching the shearing body (22); the output end of the third cylinder (211) is slidably arranged through the shearing body (22); the output end of the third cylinder (211) is provided with a deflection correction block (212); and a deflection correction roller (213) is rotatably arranged on the deflection correction block (212).

8. A door frame shearing mechanism for stretching a hinge installation groove according to claim 1, characterized in that: At least one third sliding block (51) is provided on the lower side of the shearing assembly (2), and the third sliding block (51) is slidably mounted on a third sliding rail (52). A buffer spring (53) is provided on the third sliding rail (52), and the buffer spring (53) is connected to the shearing assembly (2).

9. A door frame shearing mechanism for stretching a hinge installation groove according to claim 5, characterized in that: The shearing assembly (2) comprises a second shearing base plate (214) arranged in parallel with the first shearing base plate (21), and a material receiving box (215) is arranged on the second shearing base plate (214).