Flexible spot welding device for fixed leg door plate

By designing a flexible spot welding device for fixed leg door panels including base, top wire, height adjustment assembly and width adjustment assembly, the spot welding deviation problem of the fixed leg structure with door panel in size and shape is solved, and the effect of reducing production costs and improving product versatility is achieved.

CN222957751UActive Publication Date: 2025-06-10XCMG XUZHOU TRUCK MOUNTED CRANE CO LTD
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Patent Information

Application Number
CN202421636111.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-10
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The prior art is difficult to effectively solve the problem of spot welding deviation in size and shape of the fixed leg structure of the door panel, resulting in high production costs and poor product versatility.

Method used

A flexible spot welding device for fixed leg door panels is designed, including a base, top wire, height adjustment assembly, width adjustment assembly and large slide rail. Through the adjustability of these components, precise adjustment and spot welding of the door panel fixed leg are achieved.

Benefits of technology

This device can effectively solve the problem of spot welding deviation of the structural size and shape of the door panel fixed legs, reduce production costs, and improve product versatility and adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixed leg door plate flexible spot welding device which comprises a base, the base is located on a large sliding rail, a jackscrew and a height adjusting sliding rail are arranged on the base, a height adjusting assembly connected with the height adjusting sliding rail is arranged above the jackscrew, and a left-right rotating lead screw and a width adjusting assembly are arranged above the height adjusting assembly. The width adjusting assembly is connected with the width adjusting sliding rail. The door plate fixing leg is high in economic applicability, solves the problem of spot welding deviation of the structural size, shape and position of the door plate fixing leg, reduces production cost investment, and improves universality of differentiated products at the same time.
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Description

Technical Field

[0001] The utility model relates to the field of fixed legs, in particular to a flexible spot welding device for a fixed leg door panel. Background Art

[0002] The fixed leg structure with a door panel is widely used in the construction machinery industry, especially the fixed legs of large-tonnage folding boom truck cranes. The main function of the fixed legs is to support after being assembled with movable legs and cooperating with the oil cylinder to expand and contract, reduce the load on load-bearing components such as axles and tires of the vehicle, ensure the stability of the whole vehicle, and avoid tipping over when lifting goods. With the improvement of the large-tonnage folding boom truck crane model spectrum, the pitch dimensions of the fixed legs are increasing. For one type of crane, there are two widths and heights, and different toolings are matched according to the size specifications, resulting in a large cost and occupying a large production space.

[0003] At present, the fixed leg structure with a door panel is composed of two groups of side plates, one group of bottom and cover plates, and a door panel assembly. The traditional spot welding method uses a square to measure perpendicularity, a square to measure width, height and diagonal to ensure the pitch and geometric dimension requirements; some manufacturers use the method of internal partitions to ensure the pitch and geometric dimension requirements; currently, medium and large enterprises use automation and a servo motor linkage control adjustment dimension device. The traditional production method cannot guarantee production quality under the premise of ensuring efficiency, cannot meet the pitch and geometric dimension requirements of workpieces, increases the difficulty of subsequent work, and requires a high skill level of operators. However, the automated production equipment has high upfront investment and high maintenance and repair costs, and cannot meet the needs of small and medium-sized enterprises.

[0004] Therefore, it is an urgent need for manufacturers of fixed leg structures with door panels to be equipped with a fixed leg flexible spot welding device with high economic applicability. Content of the Utility Model

[0005] Utility Model Objective: Aiming at the deficiencies and defects of the prior art, the utility model provides a flexible spot welding device for a fixed leg door panel, which has high economic applicability, solves the spot welding deviation problems of the dimensions and geometric shapes of the fixed leg structure with a door panel, and improves the versatility of differentiated products while reducing the production cost investment.

[0006] Technical Solution: A flexible spot welding device for a fixed leg door panel of the utility model is characterized in that: it includes a base, the base is located on a large slide rail, a jackscrew and a height adjustment slide rail are arranged on the base, a height adjustment component connected to the height adjustment slide rail is arranged above the jackscrew, a left and right screw rod and a width adjustment component are arranged above the height adjustment component, and the width adjustment component is connected to a width adjustment slide rail.

[0007] Among them, the base is transported to the fixed leg door panel through the large slide rail, the number of large slide rails is 2, and the large slide rails are arranged in parallel.

[0008] Among them, the base includes a first bottom plate. Above the first bottom plate, there are two first vertical plates arranged in parallel. Between the two first vertical plates, there are two rib plates arranged in parallel. At the top of the rib plates, there are screw sleeves for installing setscrews.

[0009] Among them, the height adjustment assembly includes a second bottom plate. Above the second bottom plate, there are two slide rail mounting plates arranged in parallel.

[0010] Among them, at the connection between the height adjustment assembly and the height adjustment slide rail, there is a cushion block.

[0011] Among them, the width adjustment assembly includes a positioning plate. Above the positioning plate, there is a second vertical plate.

[0012] Beneficial effects: Compared with the prior art, the present utility model has the following remarkable advantages: The present utility model has high economic applicability, can complete the production of fixed legs with door panels of various size types, solves the spot welding deviation problems of the structural dimensions and geometric positions of the fixed legs of the door panels, and improves the versatility of differentiated products while reducing the input of production costs. Compared with the traditional spot welding tooling, the adjustable range is increased, the flexibility is large, and it is suitable for many products. It is a flexible spot welding device with high economic applicability. Brief Description of the Drawings

[0013] Figure 1 is a structural schematic diagram of the present utility model;

[0014] Figure 2 is a structural schematic diagram of the base of the present utility model;

[0015] Figure 3 is a structural schematic diagram of the setscrew of the present utility model;

[0016] Figure 4 is a structural schematic diagram of the height adjustment assembly of the present utility model;

[0017] In the figure, 1 is the large slide rail; 2 is the base; 3 is the setscrew; 4 is the height adjustment assembly; 5 is the left and right hand screw; 6 is the width adjustment assembly; 7 is the width adjustment slide rail; 8 is the cushion block; 9 is the height adjustment slide rail; 21 is the first bottom plate; 22 is the rib plate; 23 is the first vertical plate; 24 is the screw sleeve; 41 is the second bottom plate; 42 is the slide rail mounting plate; 61 is the positioning plate; 62 is the second vertical plate. Detailed Embodiments

[0018] The technical solutions of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0019] To solve the problems of spot welding deviation in the structural dimensions and geometric positions of the fixed legs with door panels, reduce the high input of production costs, and the inefficiency of manual measurement. The utility model provides a flexible spot welding device for fixed leg door panels that controls the geometric dimensions and pitch dimensions of the fixed legs, including a base 2, the base 2 is located on the large slide rail 1, a setscrew 3 and a height adjustment slide rail 9 are provided on the base 2, a height adjustment component 4 connected to the height adjustment slide rail 9 is provided above the setscrew 3, a left and right screw 5 and a width adjustment component 6 are provided above the height adjustment component 4, and the width adjustment component 6 is connected to the width adjustment slide rail 7. This device includes a base 2, a height adjustment component 4, a width adjustment component 7, a sliding method, etc., which can effectively control the pitch dimensions and geometric dimensions of the box body.

[0020] Among them, the base 2 is transported to the fixed leg door panel through the large slide rail 1, the number of large slide rails 1 is 2, and the large slide rails 1 are arranged in parallel. The base 2 includes a bottom plate one 21, two vertical plates one 23 arranged in parallel are provided above the bottom plate one 21, two rib plates 22 arranged in parallel are provided between the two vertical plates one 23, and a bushing 24 for installing the setscrew 3 is provided at the top of the rib plate 22. The height adjustment component 4 includes a bottom plate two 41, and two slide rail mounting plates 42 arranged in parallel are provided above the bottom plate two 41. A cushion block 8 is provided at the connection between the height adjustment component 4 and the height adjustment slide rail 9. The width adjustment component 6 includes a positioning plate 61, and a vertical plate two 62 is provided above the positioning plate 61.

[0021] During use, lift and place the platform with a milled upper plane onto the gantry machining center, drill and tap the positioning screw holes, and install the large slide rail 1, the base 2, the setscrew 3, the height adjustment slide rail 9, the height adjustment component 4, the width adjustment slide rail 7, the left and right screw 5, the width adjustment component 6 with the positioning holes as the reference. There are multiple groups of cushion blocks 8, which are selected according to different product types.

[0022] Adjust the flexible spot welding device for the fixed leg door panel, push the device to slide along the large slide rail 1, push it to the position of the box body door panel at one side of the fixed leg after positioning, press the door panel against the flexible device, spot weld the door panel and the box body, push the device away from the door panel, loosen the clamping, lift the fixed leg away from the device, and the work is completed.

Claims

1. A flexible spot welding device for fixed leg door panels, characterized in that: The invention comprises a base (2), wherein the base (2) is located on a large slide rail (1), a top screw (3) and a height adjustment slide rail (9) are provided on the base (2), a height adjustment component (4) connected to the height adjustment slide rail (9) is provided above the top screw (3), left and right screw screws (5) and a width adjustment component (6) are provided above the height adjustment component (4), and the width adjustment component (6) is connected to the width adjustment slide rail (7).

2. The fixed leg door panel flexible spot welding device according to claim 1 is characterized in that: The base (2) is transported to the fixed leg door panel via a large slide rail (1), the number of the large slide rails (1) is 2, and the large slide rails (1) are arranged in parallel.

3. The fixed leg door panel flexible spot welding device according to claim 1 is characterized in that: The base (2) comprises a bottom plate (21), two vertical plates (23) arranged in parallel are arranged above the bottom plate (21), two rib plates (22) arranged in parallel are arranged between the two vertical plates (23), and a thread sleeve (24) for installing a top thread (3) is arranged on the top of the rib plate (22).

4. The fixed leg door panel flexible spot welding device according to claim 1 is characterized in that: The height adjustment assembly (4) comprises a second bottom plate (41), and two slide rail mounting plates (42) arranged in parallel are provided above the second bottom plate (41).

5. The fixed leg door panel flexible spot welding device according to claim 1 is characterized in that: A cushion block (8) is provided at the connection between the height adjustment component (4) and the height adjustment slide rail (9).

6. The fixed leg door panel flexible spot welding device according to claim 1 is characterized in that: The width adjustment assembly (6) comprises a positioning plate (61), and a second vertical plate (62) is arranged above the positioning plate (61).